Water tank conveying device in steel pipe hot galvanizing production
Through the water inlet and outlet mechanism of the cooling water tank conveying device, the galvanized pipe is conveyed by the reducer motor assembly and chain, which solves the quality problems caused by collision during the transmission of the galvanized pipe and achieves high-quality production results.
Patent Information
- Application Number
- CN202422562190.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-15
- Estimated Expiration
- 2034-10-23
AI Technical Summary
During the hot-dip galvanizing process of steel pipes, galvanized pipes are prone to collide with the slide and the gear plate during the transmission process, resulting in quality problems such as engraving and pitting on the surface.
The cooling water tank conveying device is adopted, and the water inlet and water outlet mechanism is controlled by the first and second reducer motor components, and the galvanized pipe is conveyed through the water inlet and water outlet chains to avoid sliding collisions during the transmission process. The stability and synchronization of chain movement are ensured by using the support plate and counting sensor.
It effectively avoids collisions in the transmission process of galvanized pipes, improves the production quality of galvanized pipes, and ensures that the surface is free of printing and pits.
Smart Images

Figure CN223226141U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of applying natural cold water, such as ordinary tap water, and in particular relates to a water tank conveying device in the production of hot-dip galvanizing of steel pipes. Background Art
[0002] As we all know, in the hot-dip galvanizing production of steel pipes so far, the surface of the steel pipe is moved horizontally and transferred to the water trough device, and then transferred to the water trough gear disc through the slide to the cooling bed frame, or directly into the water trough and transferred to the cooling bed frame by a chain.
[0003] Until now, the traditional method used by hot-dip galvanizing companies for steel pipes has involved transferring the galvanized pipe to a water tank via a horizontal conveyor. The water tank then lowers the pipe into a chute, where it can collide with the chute. The pipe then slides down the chute to the water tank's gear plate, where it can collide with the gear plate. Although the inner ring of the gear plate is equipped with a fluorine plate to prevent the pipe from colliding, the quality issues of marking and pitting at the collision site remain. During these process steps, the energy transfer is not effectively converted and eliminated, resulting in surface quality issues such as markings and pitting on the galvanized pipe. Utility Model Content
[0004] (1) Technical problems solved
[0005] In response to the shortcomings of the existing technology, the utility model provides a water trough conveying device for hot-dip galvanizing of steel pipes, which has the function of preventing the galvanized pipes from moving during transportation, thereby preventing the galvanized pipes from colliding with the sliding surface, thereby avoiding quality problems such as engraving and pitting on the outer surface at the collision site, and improving the production quality of the galvanized pipes.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a water trough conveying device in the production of hot-dip galvanizing of steel pipes, comprising a cooling water trough, a first reduction motor assembly being fixedly connected to the left side of the cooling water trough, and a second reduction motor assembly being fixedly connected to the right side of the cooling water trough;
[0008] The cooling water tank is provided with a water inlet mechanism and a water outlet mechanism. The water inlet mechanism is controlled by the first reduction motor assembly, and the water outlet mechanism is controlled by the second reduction motor assembly. The water inlet mechanism is provided at the rear side of the water outlet mechanism.
[0009] The water inlet mechanism can drive the galvanized pipe into the cooling water tank for cooling, and the water outlet mechanism can drive the galvanized pipe out of the cooling water tank;
[0010] The water entry mechanism includes a water entry passive shaft, a water entry active shaft, a water entry sprocket and a water entry chain; the water discharge mechanism includes a water discharge active shaft, a water discharge passive shaft, a water discharge sprocket and a water discharge chain.
[0011] Preferably, the output end of the first reduction motor assembly is fixedly connected to the first transmission shaft, the water-entry passive shaft is arranged inside the cooling water tank, and the left and right ends of the water-entry passive shaft are rotatably connected to the cooling water tank;
[0012] The water-entry driving shaft is arranged on the upper side of the cooling water tank. A fixing block is arranged on the right end of the water-entry driving shaft, and the fixing block is fixedly connected to the upper side of the cooling water tank.
[0013] Preferably, the right end of the water-entry active shaft is rotatably connected to the fixed block, the left end of the water-entry active shaft is fixedly connected to the first transmission shaft, and the water-entry sprocket is fixedly sleeved on the outer surface of the water-entry passive shaft;
[0014] The outer surface of the water-entering driving shaft is similarly fixedly sleeved with a water-entering sprocket, and the positions of the water-entering passive shaft and the water-entering sprocket on the water-entering driving shaft correspond to each other;
[0015] The water entry chain is sleeved on the outer surfaces of the two water entry sprockets, and the two water entry sprockets are connected through the water entry chain transmission;
[0016] Four groups of water entry sprockets and water entry chains are arranged on the water entry passive shaft and the water entry active shaft, and the four groups of water entry sprockets and water entry chains are arranged on the left and right sides.
[0017] Preferably, the output end of the second reduction motor assembly is fixedly connected to the second transmission shaft, the water outlet driving shaft is fixedly connected to the left end of the second transmission shaft, and the left end of the water outlet driving shaft is also provided with a fixed block;
[0018] The fixed block is fixedly connected to the cooling water tank, the left end of the water outlet active shaft is rotatably connected to the fixed block, and the water outlet passive shaft is arranged inside the cooling water tank.
[0019] Preferably, the left end and the right end of the water outlet driven shaft are rotatably connected to the left wall and the right wall of the cooling water tank respectively, and the water outlet sprocket is fixedly sleeved on the outer surface of the water outlet driving shaft;
[0020] The outer surface of the water outlet passive shaft is similarly fixedly sleeved with a water outlet sprocket, the water outlet chain is sleeved on the outer surfaces of the two water outlet sprockets, and the two water outlet sprockets are connected through the water outlet chain transmission;
[0021] Three groups of water outlet sprockets and water outlet chains are arranged on the water outlet active shaft and the water outlet passive shaft, and the three groups of water outlet sprockets and water outlet chains are arranged on the left and right sides.
[0022] Preferably, the four groups of water inlet sprockets and water inlet chains are staggered with the three groups of water outlet sprockets and water outlet chains, and the outer surfaces of the water inlet chains and the water outlet chains are fixedly connected with support blocks;
[0023] There are three chutes on the front side of the cooling water trough, which are compatible with the water outlet chain. There are four chutes on the rear side of the cooling water trough, which are compatible with the water inlet chain.
[0024] There are two support plates fixedly connected inside the cooling water tank. The two support plates are arranged symmetrically in front of each other. The rear support plate supports the four water inlet chains, and the front support plate supports the three water outlet chains.
[0025] Counting sensors are provided on the water inlet chain and the water outlet chain.
[0026] (3) Beneficial effects
[0027] Compared with the prior art, the utility model provides a water trough conveying device for hot-dip galvanizing of steel pipes, which has the following beneficial effects:
[0028] (1) In the hot-dip galvanizing production of steel pipes, the water trough conveying device places the galvanized pipe on the water inlet chain, and then the four support blocks on the water inlet chain support the galvanized pipe, and then the first reduction motor assembly and the second reduction motor assembly are started. The first reduction motor assembly transmits power from the output end, and after the transmission, the galvanized pipe is driven to move toward the inside of the cooling water trough. After the galvanized pipe moves to the right side of the water inlet chain, the second reduction motor assembly transmits power from the output end, and after the transmission, the galvanized pipe is driven out of the cooling water trough. The galvanized pipe does not need to slide during the transmission process. In this way, the galvanized pipe can be prevented from moving during the transmission, and the galvanized pipe will not collide with the sliding, thereby avoiding the quality problems of the outer surface such as engraving and pitting at the collision site, thereby improving the production quality of the galvanized pipe.
[0029] (2) In the water trough conveying device for hot-dip galvanizing of steel pipes, two support plates support the water inlet chain and the water outlet chain, ensuring the stability of the water inlet chain and the water outlet chain during movement. At the same time, the counting sensor can accurately control the step amount of each action through the PLC system, ensuring the movement between the water inlet chain and the water outlet chain is synchronized, so as to achieve the purpose of smoothly transferring the galvanized pipes from the water inlet chain to the water outlet chain in a timely and quantitative manner. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 This is a schematic diagram of the structure of a water trough conveying device in the production of hot-dip galvanizing of steel pipes in the utility model;
[0031] Figure 2 This is a schematic diagram of the internal connection structure of the cooling water tank of the utility model;
[0032] Figure 3 This is a schematic diagram of the connection structure of the transmission device of the present utility model.
[0033] In the figure: 1. Cooling water trough; 2. First reduction motor assembly; 3. Water inlet passive shaft; 4. Water inlet active shaft; 5. Fixed block; 6. Water inlet sprocket; 7. Water inlet chain; 8. Support block; 9. Slide; 10. Support plate; 11. Second reduction motor assembly; 12. Water outlet active shaft; 13. Water outlet passive shaft; 14. Water outlet sprocket; 15. Water outlet chain. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0035] See also Figures 1 to 3 The utility model provides a new technical solution: a water trough conveying device in the hot-dip galvanizing production of steel pipes, comprising a cooling water trough 1, a first reduction motor assembly 2 being fixedly connected to the left side of the cooling water trough 1, a second reduction motor assembly 11 being fixedly connected to the right side of the cooling water trough 1, a water inlet mechanism and a water outlet mechanism being arranged inside the cooling water trough 1, the water inlet mechanism being controlled by the first reduction motor assembly 2, and the water outlet mechanism being controlled by the second reduction motor assembly 11, the water inlet mechanism being arranged at the rear side of the water outlet mechanism, the water inlet mechanism being able to drive the galvanized pipe into the cooling water trough 1 for cooling, the water outlet mechanism being able to drive the galvanized pipe out of the cooling water trough 1, the water inlet mechanism comprising a water inlet passive shaft 3, a water inlet active shaft 4, a water inlet sprocket 6 and a water inlet chain 7, the water outlet mechanism comprising a water outlet active shaft 12, a water outlet passive shaft 13, a water outlet sprocket 14 and a water outlet chain 15.
[0036] Furthermore, the output end of the first reduction motor assembly 2 is fixedly connected to the first transmission shaft, the water-entering passive shaft 3 is arranged inside the cooling water tank 1, and the left and right ends of the water-entering passive shaft 3 are rotatably connected to the cooling water tank 1. The water-entering active shaft 4 is arranged on the upper side of the cooling water tank 1, and the right end of the water-entering active shaft 4 is provided with a fixed block 5, which is fixedly connected to the upper side of the cooling water tank 1. The right end of the water-entering active shaft 4 is rotatably connected to the fixed block 5, and the left end of the water-entering active shaft 4 is fixedly connected to the first transmission shaft. The water entry sprocket 6 is fixedly sleeved on the outer surface of the water entry passive shaft 3, and the outer surface of the water entry active shaft 4 is also fixedly sleeved with the water entry sprocket 6. The positions of the water entry sprockets 6 on the water entry passive shaft 3 and the water entry active shaft 4 correspond to each other. The water entry chain 7 is sleeved on the outer surfaces of the two water entry sprockets 6. The two water entry sprockets 6 are connected through the water entry chain 7. Four groups of water entry sprockets 6 and water entry chains 7 are arranged on the water entry passive shaft 3 and the water entry active shaft 4. The four groups of water entry sprockets 6 and water entry chains 7 are arranged on the left and right.
[0037] Furthermore, the output end of the second reduction motor assembly 11 is fixedly connected to the second transmission shaft, the water outlet active shaft 12 is fixedly connected to the left end of the second transmission shaft, the left end of the water outlet active shaft 12 is also provided with a fixed block 5, the fixed block 5 is fixedly connected to the cooling water trough 1, the left end of the water outlet active shaft 12 is rotatably connected to the fixed block 5, the water outlet passive shaft 13 is arranged inside the cooling water trough 1, the left and right ends of the water outlet passive shaft 13 are rotatably connected to the left wall and right wall of the cooling water trough 1 respectively, the water outlet sprocket 14 is fixedly sleeved on the outer surface of the water outlet active shaft 12, the outer surface of the water outlet passive shaft 13 is also fixedly sleeved with a water outlet sprocket 14, the water outlet chain 15 is sleeved on the outer surfaces of the two water outlet sprockets 14, and the two water outlet sprockets 14 are transmission connected through the water outlet chain 15, and three groups of water outlet sprockets 14 and water outlet chains 15 are provided on the water outlet active shaft 12 and the water outlet passive shaft 13, and the three groups of water outlet sprockets 14 and water outlet chains 15 are arranged left and right.
[0038] Furthermore, the four sets of water inlet sprockets 6 and water inlet chains 7 are staggered with the three sets of water outlet sprockets 14 and water outlet chains 15. The outer surfaces of the water inlet chains 7 and the water outlet chains 15 are fixedly connected with support blocks 8. The front side of the cooling water trough 1 is provided with three chutes 9, and the front chutes 9 are adapted to the water outlet chains 15. The rear side of the cooling water trough 1 is provided with four chutes 9, and the rear chutes 9 are adapted to the water inlet chains 7. The interior of the cooling water trough 1 is fixedly connected with two support plates. 10. The two support plates 10 are arranged symmetrically in front, the rear support plate 10 supports the four water inlet chains 7, and the front support plate 10 supports the three water outlet chains 15. Counting sensors are provided on the water inlet chains 7 and the water outlet chains 15. The counting sensors are used to control the stepping amount of the water inlet chains 7 and the water outlet chains 15. The number of the water inlet sprocket 6, the water inlet chain 7, the water outlet sprocket 14 and the water outlet chain 15 increases or decreases with the size of the cooling water tank 1.
[0039] When starting work, first place the galvanized pipe on the water entry chain 7, and then the support blocks 8 on the four water entry chains 7 will support the galvanized pipe, and then start the first reduction motor assembly 2 and the second reduction motor assembly 11, and the first reduction motor assembly 2 starts to transmit power from the output end, driving the first transmission shaft to rotate clockwise, and the first transmission shaft drives the water entry active shaft 4 to rotate synchronously, and the water entry active shaft 4 drives the water entry sprocket 6 thereon to rotate synchronously, and then the water entry sprocket 6 on the water entry active shaft 4 drives the water entry sprocket 6 on the water entry passive shaft 3 to rotate through the water entry chain 7, and then the water entry chain 7 will drive the galvanized pipe to move to the inside of the cooling water tank 1, and wait until the galvanized pipe moves to the water entry. After the right side of the chain 7, at the same time, the second reduction motor assembly 11 starts to transmit power from the output end, driving the second transmission shaft to rotate clockwise, and the second transmission shaft drives the water outlet active shaft 12 to rotate synchronously, and the water outlet active shaft 12 drives the water outlet sprocket 14 thereon to rotate, and the water outlet sprocket 14 on the water outlet active shaft 12 drives the water outlet sprocket 14 on the water outlet passive shaft 13 to rotate synchronously through the water outlet chain 15, and then the support block 8 on the water outlet chain 15 will catch the galvanized pipe during the movement, and then the galvanized pipe will move to the water outlet chain 15, and then the water outlet chain 15 drives the galvanized pipe to move out from the inside of the cooling water tank 1, and the galvanized pipe does not need to slide during the transmission process.
[0040] At the same time, the two support plates 10 will support the water inlet chain 7 and the water outlet chain 15, ensuring the stability of the water inlet chain 7 and the water outlet chain 15 during movement. At the same time, the counting sensor can accurately control the step amount of each action through the PLC system, ensuring that the movement between the water inlet chain 7 and the water outlet chain 15 is synchronized, so as to achieve the purpose of smoothly transferring the galvanized pipe from the water inlet chain 7 to the water outlet chain 15 in a timely and quantitative manner. In this way, the galvanized pipe can be prevented from moving during transportation, so that the galvanized pipe will not collide with the sliding, thereby avoiding the quality problems of the outer surface such as engraving and pitting at the collision site, thereby improving the production quality of the galvanized pipe.
[0041] Working principle: When starting work, first place the galvanized pipe on the water entry chain 7, and then the support blocks 8 on the four water entry chains 7 will support the galvanized pipe, and then start the first reduction motor assembly 2 and the second reduction motor assembly 11, the first reduction motor assembly 2 starts to transmit power from the output end, driving the first transmission shaft to rotate clockwise, the first transmission shaft drives the water entry active shaft 4 to rotate synchronously, the water entry active shaft 4 drives the water entry sprocket 6 thereon to rotate synchronously, and then the water entry sprocket 6 on the water entry active shaft 4 drives the water entry sprocket 6 on the water entry passive shaft 3 to rotate through the water entry chain 7, and then the water entry chain 7 will drive the galvanized pipe to move toward the inside of the cooling water tank 1 , after the galvanized pipe moves to the right side of the water inlet chain 7, at the same time, the second reduction motor assembly 11 starts to transmit power from the output end, driving the second transmission shaft to rotate clockwise, and the second transmission shaft drives the water outlet active shaft 12 to rotate synchronously, and the water outlet active shaft 12 drives the water outlet sprocket 14 thereon to rotate, and the water outlet sprocket 14 on the water outlet active shaft 12 drives the water outlet sprocket 14 on the water outlet passive shaft 13 to rotate synchronously through the water outlet chain 15, and then the support block 8 on the water outlet chain 15 will catch the galvanized pipe during the movement, and then the galvanized pipe will move to the water outlet chain 15, and then the water outlet chain 15 drives the galvanized pipe to move out from the inside of the cooling water tank 1.
[0042] At the same time, the two support plates 10 will support the water inlet chain 7 and the water outlet chain 15, ensuring the stability of the water inlet chain 7 and the water outlet chain 15 during movement. At the same time, the counting sensor can accurately control the step amount of each action through the PLC system, ensuring that the movement between the water inlet chain 7 and the water outlet chain 15 is synchronized, so as to achieve the purpose of smoothly transferring the galvanized pipe from the water inlet chain 7 to the water outlet chain 15 in a timely and quantitative manner.
[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A water trough conveying device for hot-dip galvanizing of steel pipes, comprising a cooling water trough (1), characterized in that: The left side of the cooling water tank (1) is fixedly connected to a first reduction motor assembly (2), and the right side of the cooling water tank (1) is fixedly connected to a second reduction motor assembly (11); A water inlet mechanism and a water outlet mechanism are provided inside the cooling water tank (1); the water inlet mechanism is controlled by a first reduction motor assembly (2), and the water outlet mechanism is controlled by a second reduction motor assembly (11); and the water inlet mechanism is provided at the rear side of the water outlet mechanism; The water inlet mechanism can drive the galvanized pipe into the interior of the cooling water tank (1) for cooling, and the water outlet mechanism can drive the galvanized pipe out of the interior of the cooling water tank (1); The water inlet mechanism comprises a water inlet passive shaft (3), a water inlet active shaft (4), a water inlet sprocket (6) and a water inlet chain (7); and the water outlet mechanism comprises a water outlet active shaft (12), a water outlet passive shaft (13), a water outlet sprocket (14) and a water outlet chain (15).
2. The water trough conveying device for hot-dip galvanizing of steel pipes according to claim 1, characterized in that: The output end of the first reduction motor assembly (2) is fixedly connected to a first transmission shaft, the water entry passive shaft (3) is arranged inside the cooling water tank (1), and the left and right ends of the water entry passive shaft (3) are rotatably connected to the cooling water tank (1); The water inlet driving shaft (4) is arranged on the upper side of the cooling water trough (1), and a fixing block (5) is arranged at the right end of the water inlet driving shaft (4), and the fixing block (5) is fixedly connected to the upper side of the cooling water trough (1).
3. The water trough conveying device for hot-dip galvanizing of steel pipes according to claim 2, characterized in that: The right end of the water entry active shaft (4) is rotatably connected to the fixed block (5), the left end of the water entry active shaft (4) is fixedly connected to the first transmission shaft, and the water entry sprocket (6) is fixedly sleeved on the outer surface of the water entry passive shaft (3); The outer surface of the water-entry driving shaft (4) is similarly fixedly sleeved with a water-entry sprocket (6), and the positions of the water-entry sprocket (6) on the water-entry passive shaft (3) and the water-entry driving shaft (4) correspond to each other; The water entry chain (7) is sleeved on the outer surfaces of the two water entry sprockets (6), and the two water entry sprockets (6) are connected by transmission through the water entry chain (7); Four groups of water entry sprockets (6) and water entry chains (7) are arranged on the water entry passive shaft (3) and the water entry active shaft (4), and the four groups of water entry sprockets (6) and water entry chains (7) are arranged on the left and right.
4. The water trough conveying device for hot-dip galvanizing of steel pipes according to claim 1, characterized in that: The output end of the second reduction motor assembly (11) is fixedly connected to the second transmission shaft, the water outlet driving shaft (12) is fixedly connected to the left end of the second transmission shaft, and the left end of the water outlet driving shaft (12) is also provided with a fixed block (5); The fixed block (5) is fixedly connected to the cooling water tank (1), the left end of the water outlet active shaft (12) is rotatably connected to the fixed block (5), and the water outlet passive shaft (13) is arranged inside the cooling water tank (1).
5. The water trough conveying device for hot-dip galvanizing of steel pipes according to claim 4, characterized in that: The left and right ends of the water outlet driven shaft (13) are rotatably connected to the left and right walls of the cooling water tank (1), respectively, and the water outlet sprocket (14) is fixedly sleeved on the outer surface of the water outlet active shaft (12); The outer surface of the water outlet driven shaft (13) is similarly fixedly sleeved with a water outlet sprocket (14), and the water outlet chain (15) is sleeved on the outer surfaces of the two water outlet sprockets (14), and the two water outlet sprockets (14) are connected by transmission through the water outlet chain (15); Three groups of water outlet sprockets (14) and water outlet chains (15) are arranged on the water outlet active shaft (12) and the water outlet passive shaft (13), and the three groups of water outlet sprockets (14) and water outlet chains (15) are arranged on the left and right.
6. The water trough conveying device for hot-dip galvanizing of steel pipes according to claim 3, characterized in that: The four groups of water inlet sprockets (6) and water inlet chains (7) and the three groups of water outlet sprockets (14) and water outlet chains (15) are arranged in a staggered manner, and the outer surfaces of the water inlet chains (7) and the water outlet chains (15) are fixedly connected with support blocks (8); The front side of the cooling water trough (1) is provided with three chutes (9), and the front chutes (9) are adapted to the water outlet chain (15); the rear side of the cooling water trough (1) is provided with four chutes (9), and the rear chutes (9) are adapted to the water inlet chain (7); Two support plates (10) are fixedly connected to the interior of the cooling water tank (1), and the two support plates (10) are arranged in a front-symmetrical manner. The rear support plate (10) supports the four water inlet chains (7), and the front support plate (10) supports the three water outlet chains (15). Counting sensors are provided on the water inlet chain (7) and the water outlet chain (15).