Modular rack structure of production line

Abstract

The utility model discloses a production line modular rack structure, which comprises a rack main body 1, a plurality of support templates 2 arranged on the rack main body 1 and used for bearing and fixing different mechanisms, and a plurality of distribution boxes 3 arranged in the rack main body 1 and positioned beside the support templates 2, a first mounting batten 4 and a second mounting batten 5 which are used for mounting and fixing the supporting template 2 are arranged in the middle of the rack main body 1 in parallel, and a plurality of first mounting holes 41 and a plurality of second mounting holes 51 which are arranged at unequal intervals are respectively formed in the first mounting batten 4 and the second mounting batten 5. The support templates 2 capable of being quickly disassembled and assembled are arranged on the rack main body 1, different mechanisms are mounted on the support templates 2, and then the support templates 2 are arranged on the rack main body 1 according to the arrangement sequence of the mechanisms as required, so that different mechanisms are quickly replaced, and quick switching of different production lines is realized; and the universality of the production line is greatly improved.

Description

Technical field:

[0001] The utility model relates to the field of production lines, in particular to a modular frame structure of a production line. Background technology:

[0002] Automated production lines are a key technology in modern manufacturing, and their development has significantly boosted production efficiency and stabilized product quality. From initial mechanized operations to today's highly intelligent production lines, automation technology has experienced rapid advancements. Early production lines relied on mechanical devices to perform repetitive tasks, but with the advancement of sensors, robotics, and computer control systems, modern automated production lines are capable of completing complex production tasks without human intervention. This not only significantly increases production speed but also ensures the consistency and high quality of each product. In the industrial sector, particularly in automotive manufacturing, electronics assembly, and food processing, the introduction of automated production lines has reduced errors in manual operations and significantly reduced defective product rates.

[0003] Currently, most production lines on the market are designed to process and produce the same product, resulting in poor versatility. When the processing object needs to be changed, disassembling and replacing the corresponding mechanism modules is cumbersome, time-consuming, and labor-intensive, making it impossible to quickly switch production lines. For example, Chinese patent publication number CN 218549058 U discloses a front-end automated processing device that integrates crimping, reverse braiding, and aluminum foil removal. In the solution disclosed in this patent, each device and component of the wire stripping module 3, the sleeve crimping mechanism 4, the weaving mechanism 5, the reverse braiding mechanism 6, and the laser aluminum foil removal mechanism 7 are separately fixed to the table of the frame 1. This means that when changing to a different production mechanism or changing a production process, all the devices and components of the mechanism often need to be disassembled one by one and then installed. Since the installation holes, shapes, and sizes of different mechanisms vary, not only is installation impossible, but cables and pipes also need to be re-arranged, resulting in poor versatility and the inability to quickly change production lines.

[0004] In view of this, the inventors propose the following technical solutions. Utility model content:

[0005] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a modular frame structure for a production line.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions: a modular rack structure for a production line, comprising: a rack body, a plurality of support templates arranged on the rack body and used to carry and fix different mechanisms, and a plurality of distribution boxes arranged in the rack body and located next to the support templates, wherein a first mounting strip and a second mounting strip for mounting and fixing the support templates are arranged side by side in the middle of the rack body, and a plurality of first mounting holes and second mounting holes arranged at unequal intervals are respectively provided on the first mounting strip and the second mounting strip.

[0007] Furthermore, in the above technical solution, a plurality of first buffer pads and second buffer pads for shock absorption are respectively provided between the first mounting strip and the second mounting strip and the rack body.

[0008] Furthermore, in the above technical solution, the length of the supporting templates is consistent, and the width of the supporting templates used to install different mechanisms is different, and each is provided with a plurality of third mounting holes and fourth mounting holes distributed at both ends for fixing with the first mounting strip and the second mounting strip.

[0009] Furthermore, in the above technical solution, the rear end of the rack body is provided with an accommodation space located behind the support template and used to arrange and install the distribution box, and the front end of the rack body is provided with a conveying module located in front of the support template and used to transfer materials.

[0010] Furthermore, in the above technical solution, at least two ends of the rack body are respectively provided with a male docking block and a female docking block for two or more rack bodies to dock with each other, and the male docking blocks and the female docking blocks are distributed in a matrix so that the two ends can dock smoothly.

[0011] Furthermore, in the above technical solution, the male docking block and the female docking block are respectively located at the two ends of the accommodating space and the transmission module.

[0012] Furthermore, in the above technical solution, a first through hole for allowing wires and pipes to extend out is provided on one side of the distribution box, and a second through hole for allowing wires and pipes to extend out is provided on the support template.

[0013] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art: the present invention adopts a support template that can be quickly disassembled and assembled on the main body of the frame. By installing different mechanisms on the support template, and then attaching the support template to the main body of the frame according to the arrangement order of the mechanisms as needed, different mechanisms can be quickly replaced, thereby achieving rapid switching between different production lines, greatly improving the versatility of the production line. Secondly, a first mounting strip and a second mounting strip are provided on the main body of the frame to install and fix the support template, and the first mounting holes and the second mounting holes arranged at unequal intervals on the first mounting strip and the second mounting strip are used to adjust the installation position of the support template to match the spacing requirements between different mechanisms and meet different production requirements. Description of the drawings:

[0014] Figure 1 This is a schematic diagram of the structure of the utility model Figure 1 ;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model Figure 2 ;

[0016] Figure 3 This is a schematic diagram of the structure of the utility model Figure 3 . Specific implementation method:

[0017] The present invention will be further described below with reference to specific embodiments and accompanying drawings.

[0018] See Figures 1 to 3 The figure shows a modular rack structure for a production line, comprising: a rack body 1, several support templates 2 disposed on the rack body 1 and used to support and fix different mechanisms, and several distribution boxes 3 disposed within the rack body 1 and located beside the support templates 2. A first mounting strip 4 and a second mounting strip 5 for mounting and fixing the support template 2 are disposed side by side in the middle of the rack body 1, and the first mounting strip 4 and the second mounting strip 5 are respectively provided with a plurality of first mounting holes 41 and second mounting holes 51 arranged at unequal intervals. By providing a quickly removable support template 2 on the rack body 1, different mechanisms are mounted on the support template 2, and then the support template 2 is attached to the rack body 1 according to the arrangement order of the mechanisms as needed, thereby enabling rapid replacement of different mechanisms and rapid switching between different production lines, significantly improving the versatility of the production line. Secondly, a first mounting strip 4 and a second mounting strip 5 are provided on the frame body 1 to install and fix the support template 2, and the first mounting holes 41 and the second mounting holes 51 arranged unequally on the first mounting strip 4 and the second mounting strip 5 are used to adjust the installation position of the support template 2 to match the spacing requirements between different mechanisms and meet different production requirements.

[0019] A plurality of first and second buffer washers 40, 50 for shock absorption are respectively provided between the first and second mounting strips 4, 5 and the frame body 1. The provision of the first and second buffer washers 40, 50 at the bottom of the first and second mounting strips 4, 5 provides a buffering and shock absorption function, which not only improves the stability of the mechanism during operation, but also utilizes multiple first and second buffer washers 40, 50 to support the first and second mounting strips 4, 5, facilitating the installation and removal of the support template 2. Furthermore, different first and second mounting strips 4, 5 can be replaced to accommodate different support templates 2 and working mechanisms, further enhancing the versatility of the production line.

[0020] The supporting templates 2 have the same length, and the supporting templates 2 used to install different mechanisms have different widths, and are each provided with a plurality of third mounting holes 21 and fourth mounting holes 22 distributed at both ends for fixing with the first mounting strip 4 and the second mounting strip 5.

[0021] The rear end of the rack body 1 is provided with an accommodating space 11 located behind the supporting template 2 and used for arranging and installing the distribution box 3, and the front end of the rack body 1 is provided with a conveying module 12 located in front of the supporting template 2 and used for transferring materials.

[0022] At each end of the rack body 1, at least one male docking block 6 and a female docking block 60 are provided for docking two or more rack bodies 1. The male and female docking blocks 6 and 60 are arranged in a matrix to facilitate smooth docking. The male and female docking blocks 6 and 60 are located at the ends of the accommodating space 11 and the conveying module 12, respectively. By providing the male and female docking blocks 6 and 60 at both ends of the rack body 1, the rack bodies 1 can be quickly spliced together, extending the length of the production line. Furthermore, the male and female docking blocks 6 and 60 ensure precision after docking, ensuring smooth delivery along the assembly line.

[0023] A first through hole 31 for extending wires and pipes is provided on one side of the distribution box 3 , and a second through hole 23 for extending wires and pipes is provided on the support template 2 .

[0024] In summary, in the present invention, by setting two parallel first mounting strips 4 and second mounting strips 5 in the middle of the frame body 1, and fixing each processing mechanism to the support template 2 first, and then installing the support template 2 to the first mounting strip 4 and the second mounting strip 5, when it is necessary to switch the production line, it is only necessary to replace or add the support template 2 carrying different processing mechanisms to the corresponding position, thereby saving a lot of traditional disassembly and assembly work, greatly improving the efficiency of production line switching, and greatly improving the versatility of the production line. Secondly, by setting the first mounting holes 41 and the second mounting holes 51 arranged at unequal intervals on the first mounting strip 4 and the second mounting strip 5, not only can it cope with support templates 2 of different sizes, facilitate the assembly of different processing mechanisms, and thus cope with the production of different products, but also the use of an unequally spaced arrangement can avoid stress concentration and prevent local excessive pressure from causing fracture.

[0025] Of course, the above description is only a specific embodiment of the present invention and is not intended to limit the scope of implementation of the present invention. Any equivalent changes or modifications made based on the structure, features and principles described in the scope of the patent application of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. A modular rack structure for a production line, characterized in that: include: A rack body (1), a plurality of support templates (2) arranged on the rack body (1) and used for carrying and fixing different mechanisms, and a plurality of distribution boxes (3) arranged in the rack body (1) and located beside the support templates (2), wherein a first mounting strip (4) and a second mounting strip (5) for mounting and fixing the support templates (2) are arranged in parallel in the middle of the rack body (1), and a plurality of first mounting holes (41) and second mounting holes (51) arranged at unequal intervals are respectively provided on the first mounting strip (4) and the second mounting strip (5).

2. The modular rack structure of a production line according to claim 1, characterized in that: A plurality of first buffer pads (40) and second buffer pads (50) for shock absorption are respectively arranged between the first mounting strip (4) and the second mounting strip (5) and the frame body (1).

3. The modular rack structure of a production line according to claim 1, characterized in that: The supporting templates (2) have the same length, and the supporting templates (2) used for installing different mechanisms have different widths, and are each provided with a plurality of third mounting holes (21) and fourth mounting holes (22) distributed at both ends for fixing to the first mounting strip (4) and the second mounting strip (5).

4. The modular rack structure of a production line according to claim 1, characterized in that: The rear end of the frame body (1) is provided with an accommodation space (11) located behind the support template (2) and used for arranging and installing the distribution box (3), and the front end of the frame body (1) is provided with a conveying module (12) located in front of the support template (2) and used for conveying materials.

5. The modular rack structure of a production line according to claim 4, characterized in that: At least one male docking block (6) and a female docking block (60) for docking two or more rack bodies (1) are respectively provided at both ends of the rack body (1), and the male docking blocks (6) and the female docking blocks (60) are arranged in a matrix so that the two ends can dock smoothly.

6. The modular rack structure of a production line according to claim 5, characterized in that: The male docking block (6) and the female docking block (60) are respectively located at the two ends of the accommodating space (11) and the transmission module (12).

7. A modular rack structure for a production line according to any one of claims 1 to 6, characterized in that: A first through hole (31) for extending wires and pipes is provided on one side of the distribution box (3), and a second through hole (23) for extending wires and pipes is provided on the support template (2).

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