Scrap removing device for wear-resistant casting ball production

By using electromagnetic plates to absorb debris in an ultrasonic cleaning machine and flipping the electromagnetic plate with a threaded rod, the problem of difficult debris being cleaned after wear-resistant cast balls is solved, and centralized collection and cleaning of debris is achieved.

CN223234024UActive Publication Date: 2025-08-19MAANSHAN XINCHENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202422694571.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-08-19
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

After ultrasonic cleaning of wear-resistant cast balls, debris are difficult to effectively clean from the inside of the ultrasonic cleaning machine, resulting in accumulation.

Method used

A chip removal device for wear-resistant casting ball production is designed to absorb debris using electromagnetic plates, and the flip of electromagnetic plates and centralized collection of debris is achieved through threaded rods and frame structures.

Benefits of technology

Centralized collection and cleaning of debris is realized, avoiding the random activities of debris in the cleaning machine and improving cleaning efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a scrap removing device for wear-resistant casting ball production, which comprises an ultrasonic cleaning machine, a base plate is arranged in the ultrasonic cleaning machine, an electromagnetic plate is inserted in the base plate, an extension plate is fixedly connected to the rear of the base plate, a butt joint plate is arranged below the extension plate, scraps on wear-resistant castings are cleaned and fall off to the electromagnetic plate through ultrasound, and the butt joint plate is fixedly connected with the base plate. A threaded rod is driven to rotate through a handle, a butt joint plate ascends upwards along a frame of the ultrasonic cleaning machine through threaded connection between a sleeve frame and the threaded rod, and meanwhile a base plate and the electromagnetic plate in the base plate are driven to ascend; the base plate is overturned through the groove, the extension plate and the butt joint plate are in a perpendicular state, the electromagnetic plate is taken out of the base plate, the magnetic force generated by electrification of the electromagnet is turned off through the control switch, the electromagnetic plate does not adsorb the chippings any more, and the chippings adsorbed on the electromagnetic plate before are cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant cast balls, in particular to a chip removing device for the production of wear-resistant cast balls. Background Art

[0002] During the chip removal process of wear-resistant cast balls, the chips are difficult to recycle.

[0003] The main reason is that when the wear-resistant cast ball is ultrasonically cleaned to remove debris inside the ultrasonic cleaning machine, the debris will fall into the inside of the ultrasonic cleaning machine. When the debris removal of the wear-resistant cast ball is completed, the fallen debris will accumulate inside the ultrasonic cleaning machine and be difficult to clean. Even if all the water inside the ultrasonic cleaning machine is discharged, some debris will still remain inside the machine body and be difficult to clean. Utility Model Content

[0004] The purpose of the utility model is to provide a chip removal device for wear-resistant cast ball production to solve the problem in the above background technology that after chip removal of wear-resistant cast balls is completed, the fallen chips will accumulate inside the ultrasonic cleaning machine and be difficult to clean.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a chip removal device for the production of wear-resistant cast balls, comprising an ultrasonic cleaning machine, a chassis is provided inside the ultrasonic cleaning machine, an electromagnetic plate is inserted inside the chassis, an extension plate is fixedly connected to the rear of the chassis, a docking plate is provided below the extension plate, and the docking plate and the extension plate are axially connected, a sleeve frame is fixedly installed on the docking plate, the sleeve frame is penetrated by a threaded rod and is threadedly connected to the threaded rod.

[0006] Preferably, both sides of the electromagnetic plate are provided with insertion plates, an electromagnet is provided inside the electromagnetic plate, the electromagnet is electrically connected to the control switch at the bottom of the electromagnetic plate, and a movable cover is provided outside the control switch.

[0007] Preferably, the bottom end of the threaded rod is movably mounted on the ultrasonic cleaning machine, and the top end of the threaded rod is fixedly connected to a handle, and the horizontal height of the handle is higher than the height of the ultrasonic cleaning machine.

[0008] Preferably, a groove is provided on the body of the ultrasonic cleaning machine opposite to the threaded rod.

[0009] Preferably, the chassis and the electromagnetic plate completely cover the interior of the ultrasonic cleaning machine.

[0010] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0011] The utility model discloses a chip removal device for the production of wear-resistant cast balls. The chip falling off the wear-resistant cast balls after ultrasonic cleaning is collectively adsorbed by an electromagnetic plate, which can prevent the chip from moving freely in the body of the ultrasonic cleaning machine and being difficult to collect. When the chip removal work of the wear-resistant cast balls is completed, the electromagnetic plate is taken out and the magnetism is cut off to collect and process the adsorbed chip in a centralized manner, thereby solving the problem that the chip is difficult to collect and clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 A three-dimensional diagram of the entire utility model;

[0013] Figure 2 A top view of the chassis of the utility model;

[0014] Figure 3 It is a cross-sectional view of the chassis of the utility model;

[0015] Figure 4 It is a front view of the electromagnetic plate of the utility model.

[0016] In the figure: 1. Ultrasonic cleaning machine; 2. Chassis; 21. Extension plate; 22. Docking plate; 23. Frame; 3. Electromagnetic plate; 31. Insert plate; 32. Control switch; 4. Threaded rod; 5. Handle; 6. Groove. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-4A chip removal device for wear-resistant cast ball production includes an ultrasonic cleaning machine 1. A chassis 2 is provided inside the ultrasonic cleaning machine 1. An electromagnetic plate 3 is inserted inside the chassis 2. After the wear-resistant cast ball is placed inside the ultrasonic cleaning machine 1, the debris on the wear-resistant casting is cleaned and dropped onto the electromagnetic plate 3 by ultrasound. The electromagnet inside the electromagnetic plate 3 is in a powered and magnetic state, and the debris is adsorbed on the electromagnetic plate 3. An extension plate 21 is fixedly connected to the rear of the chassis 2. A docking plate 22 is provided below the extension plate 21, and the docking plate 22 is axially connected to the extension plate 21. The docking plate 22 is fixed on the docking plate 22. A sleeve frame 23 is fixedly installed, and the sleeve frame 23 is penetrated by the threaded rod 4 and is threadedly connected to the threaded rod 4. Through the threaded connection between the sleeve frame 23 and the threaded rod 4, the docking plate 22 rises upward along the frame of the ultrasonic cleaning machine 1, and at the same time drives the chassis 2 and the electromagnetic plate 3 inside it to rise, and the chassis 2 is turned over. The extension plate 21 and the docking plate 22 are in a vertical state, and the electromagnetic plate 3 is taken out from the chassis 2. The magnetic force generated by the electromagnet is turned off by controlling the switch 32. The electromagnetic plate 3 no longer absorbs the debris, and the debris previously absorbed on the electromagnetic plate 3 is cleaned.

[0019] Furthermore, an insertion plate 31 is provided on both sides of the electromagnetic plate 3, and the electromagnetic plate 3 is stably inserted in the chassis 2 through the insertion plate 31. An electromagnet is provided inside the electromagnetic plate 3, and the electromagnet is electrically connected to the control switch 32 at the bottom of the electromagnetic plate 3. A movable cover is provided on the outside of the control switch 32. The control switch 32 is used to control the power supply of the electromagnet inside the electromagnetic plate 3. When the electromagnet is energized, the electromagnetic plate 3 can generate magnetic force to adsorb debris.

[0020] Furthermore, the bottom end of the threaded rod 4 is movably mounted on the ultrasonic cleaning machine 1 , and the top end of the threaded rod 4 is fixedly connected to a handle 5 , the horizontal height of the handle 5 is higher than the height of the ultrasonic cleaning machine 1 , and the threaded rod 4 is driven to rotate by the handle 5 .

[0021] Furthermore, a groove 6 is provided on the body of the ultrasonic cleaning machine 1 opposite to the threaded rod 4 , and the chassis 2 can be turned over through the groove 6 .

[0022] Furthermore, the chassis 2 and the electromagnetic plate 3 completely cover the interior of the ultrasonic cleaning machine 1 to prevent debris from being missed.

[0023] Working principle: The utility model is a chip removal device for the production of wear-resistant cast balls. When in use, the wear-resistant cast ball is placed inside the ultrasonic cleaning machine 1, and the debris on the wear-resistant casting is cleaned and dropped onto the electromagnetic plate 3 by ultrasound. The electromagnet inside the electromagnetic plate 3 is in an energized and magnetic state, and the debris is adsorbed on the electromagnetic plate 3. After cleaning is completed, the wear-resistant cast ball inside the ultrasonic cleaning machine 1 is taken out, and the threaded rod 4 is driven to rotate by the handle 5. Through the threaded connection between the sleeve frame 23 and the threaded rod 4, the docking plate 22 rises upward along the frame of the ultrasonic cleaning machine 1, and at the same time drives the chassis 2 and the electromagnetic plate 3 inside it to rise, and the chassis 2 is flipped through the groove 6. The extension plate 21 and the docking plate 22 are in a vertical state, and the electromagnetic plate 3 is taken out from the chassis 2. The magnetic force generated by the electromagnet is turned off by controlling the switch 32. The electromagnetic plate 3 no longer adsorbs the debris, and the debris previously adsorbed on the electromagnetic plate 3 is cleaned.

Claims

1. A chip removal device for wear-resistant cast ball production, comprising an ultrasonic cleaning machine (1), characterized in that: The ultrasonic cleaning machine (1) is provided with a chassis (2) inside, an electromagnetic plate (3) is inserted inside the chassis (2), an extension plate (21) is fixedly connected to the rear of the chassis (2), a docking plate (22) is provided below the extension plate (21), and the docking plate (22) and the extension plate (21) are axially connected, a sleeve frame (23) is fixedly installed on the docking plate (22), and the sleeve frame (23) is penetrated by the threaded rod (4) and is threadedly connected to the threaded rod (4).

2. A chip removal device for wear-resistant cast ball production according to claim 1, characterized in that: Both sides of the electromagnetic plate (3) are provided with insertion plates (31), an electromagnet is provided inside the electromagnetic plate (3), the electromagnet is electrically connected to a control switch (32) at the bottom of the electromagnetic plate (3), and a movable cover is provided outside the control switch (32).

3. A chip removal device for wear-resistant cast ball production according to claim 1, characterized in that: The bottom end of the threaded rod (4) is movably mounted on the ultrasonic cleaning machine (1), and the top end of the threaded rod (4) is fixedly connected to a handle (5), and the horizontal height of the handle (5) is higher than the height of the ultrasonic cleaning machine (1).

4. A chip removal device for wear-resistant cast ball production according to claim 1, characterized in that: A groove (6) is provided on the body of the ultrasonic cleaning machine (1) opposite the threaded rod (4).

5. The chip removal device for wear-resistant cast ball production according to claim 1, characterized in that: The chassis (2) and the electromagnetic plate (3) completely cover the interior of the ultrasonic cleaning machine (1).