Efficient painting equipment

By designing high-efficiency paint equipment for the bracket body, product positioning plate and dual drive devices, synchronous paint of the two end faces of the product is achieved, solving the problems of low efficiency and high cost of existing equipment and reducing paint waste.

CN223234133UActive Publication Date: 2025-08-19HUIZHOU YINHUA TECH CO LTD
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Patent Information

Application Number
CN202422359869.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-19
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing automated paint equipment is inefficient, and the paint pool solution is expensive and wastes paint.

Method used

A high-efficiency paint equipment is designed, using the support body, product positioning plate, support frame and dual drive device. The paint device moves synchronously in different directions to achieve simultaneous paint on both end faces of the product.

Benefits of technology

Improves paint efficiency, reduces costs, and avoids waste of paint.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223234133U_ABST
    Figure CN223234133U_ABST
Patent Text Reader

Abstract

The utility model discloses an efficient painting device which comprises a support main body which comprises a left vertical plate, a right vertical plate and a supporting transverse plate. The support body is provided with a connecting position. The product positioning plate is provided with a connecting piece which is at least connected with one end of a processed product; the product positioning plate is provided with a profiling through groove; the product positioning plate is detachably connected with the bracket main body through the connecting position; the supporting frame is of an annular structure, and the support body is arranged in a frame ring of the supporting frame; the supporting frame is provided with a first frame plate and a second frame plate which correspond to the two end faces of the product positioning plate respectively. The first driving device comprises a first power output end and a second power output end; the number of the painting devices is two, and the painting devices are installed at the first power output end and the second power output end correspondingly; the first power output end and the second power output end are used for driving the two painting devices to move synchronously; and the second driving device is used for driving the supporting frame to move in the length direction of the product positioning plate.
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Description

Technical Field

[0001] The present application relates to the technical field of automated painting devices, and in particular to a high-efficiency painting device. Background Art

[0002] Many products require painting or spraying on their exterior surfaces to protect the product's exterior or change the desired color. There are two ways to paint products: manual painting and automated painting. Automated painting significantly reduces manual labor. However, current automated painting equipment simulates manual painting, painting only one end face of the product at a time before repainting the next face, resulting in low efficiency. Another option is to immerse the entire product in a paint tank. However, removing the product from the paint tank requires a long wait for the paint to dry and stop dripping, making it less efficient. Furthermore, using a paint tank can be costly and lead to some paint wastage. Utility Model Content

[0003] The present invention mainly aims at the above problems and proposes a high-efficiency painting equipment, aiming to solve the technical problems in the background technology.

[0004] To achieve the above objectives, the present invention provides a high-efficiency painting device, comprising:

[0005] The bracket body includes a left vertical plate, a right vertical plate, and a supporting horizontal plate connecting the left vertical plate and the right vertical plate; the bracket body is provided with a connection position;

[0006] A product positioning plate, the product positioning plate having a connecting piece connected to at least one end of the processed product; and the product positioning plate having a contoured through-groove that mimics the shape of the processed product and allows at least two side surfaces of the processed product to be exposed; the product positioning plate is detachably connected to the bracket body via the connecting portion;

[0007] The support frame is an annular structure, and the bracket body is arranged in the frame ring of the support frame; the support frame is provided with a first frame plate and a second frame plate corresponding to the two end surfaces of the product positioning plate respectively;

[0008] a first driving device, the first driving device being connected to the support frame; the first driving device comprising a first power output end and a second power output end;

[0009] Painting device, the number of the painting device is two, respectively installed at the first power output end and the second power output end; the first power output end and the second power output end of the first driving device are used to drive the two painting devices to move synchronously along the length direction of the first frame plate and the second frame plate respectively;

[0010] A second driving device is used to drive the support frame to move along the length direction of the product positioning plate.

[0011] Furthermore, it includes a first guide mechanism, and the number of the first guide mechanism is two, which are respectively provided on the left vertical plate and the right vertical plate; the support frame is slidably connected to the left vertical plate and the right vertical plate through the two first guide mechanisms.

[0012] Furthermore, the length direction of the first frame plate is perpendicular to the length direction of the product positioning plate; the length direction of the first frame plate is parallel to the length direction of the second frame plate.

[0013] Furthermore, an outer end surface of the supporting horizontal plate is provided with an indicator mark corresponding to the moving direction of the painting device.

[0014] Furthermore, the connection position is a threaded connection hole provided on the left vertical plate, the right vertical plate and / or the supporting horizontal plate; the product positioning plate is connected by screws passing through the threaded connection hole and fixed to the product positioning plate.

[0015] Furthermore, the first driving device includes a first driving motor, a first driving wheel, a first synchronous wheel, a first synchronous belt, a second guide mechanism, and a transmission seat; the first driving wheel is installed at the power output end of the first driving motor; there are multiple first synchronous wheels rotatably connected to the support frame, and multiple first synchronous wheels and the first driving wheel are distributed in a ring shape along the annular contour of the support frame; the first synchronous belt is meshed and connected with the first driving wheel and the first synchronous wheel; the transmission seat and the second guide mechanism are both in two groups; the two second guide mechanisms are respectively connected to the first frame plate and the second frame plate; the two transmission seats are respectively connected to the two second guide mechanisms, and are connected to the first synchronous belt corresponding to the length range of the first frame plate and the second frame plate.

[0016] Furthermore, the second driving device includes a second driving motor, a second driving wheel, a second synchronous wheel, and a second synchronous belt; the second driving wheel is installed at the power output end of the second driving motor; the second synchronous wheel is arranged away from the second driving wheel and is rotatably connected to the left vertical plate; the second synchronous wheel is meshed and connected with the second driving wheel and the second synchronous wheel; the support frame is connected to the second synchronous wheel; and the second driving motor is installed on the bracket body.

[0017] Furthermore, it includes a protective cover enclosing the first guide mechanism.

[0018] Furthermore, the product positioning plate is provided with a flow control groove communicated with the contoured through groove.

[0019] Compared to existing technologies, the present invention provides a highly efficient painting device that, by arranging two sets of painting devices, can position the two end faces of the product being processed, supported by the product positioning plate. Driven synchronously by a first drive device, the two painting devices move synchronously to paint or spray paint the product in the contoured through-hole. This device is more cost-effective and more efficient. The first drive device provides directional movement to drive the painting devices, while the second drive device drives the entire support frame in the other direction, thereby driving the two painting devices to move synchronously. The two movement directions complement each other, allowing the outer end faces of the product to be painted comprehensively. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the structure of an efficient painting equipment for this application.

[0021] Figure 2 This is a structural schematic diagram of a high-efficiency painting equipment from another perspective for this application.

[0022] Figure 3 This is a structural schematic diagram of a support frame, a first drive device, and a painting device of an efficient painting equipment of the present application.

[0023] Figure 4 for Figure 3 Schematic diagram from another perspective.

[0024] Figure 5 This is a schematic diagram of the product positioning plate structure of an efficient painting equipment for this application.

[0025] 1. The support frame; 2. The support frame; 3. The support frame; 4. The support frame of the first frame plate; 5. The support frame of the second frame plate; 6. The support frame of the second frame plate; 7. The support frame of the first frame plate; 8. The support frame of the second frame plate; 9. The support frame of the second frame plate; 10. The support frame of the first frame plate; 11. The support frame of the second frame plate; 12. The support frame of the second frame plate; 13. The support frame of the second frame plate; 14. The support frame of the first frame plate; 15. The support frame of the second frame plate; 16. The support frame of the second frame plate; 17. The support frame of the first frame plate; 18. The support frame of the second frame plate; 19. The support frame of the second frame plate; 20. The support frame of the second frame plate; 210. The support frame of the second frame plate; 220. The support frame of the second frame plate; 230. The support frame of the second frame plate; 310. The support frame of the first frame plate; 320. The support frame of the second frame plate; 4. The support frame of the first frame plate; 4 DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. It is understood that the drawings are only provided for reference and illustration purposes and are not used to limit the present invention. The connection relationship shown in the drawings is only for the convenience of clear description and does not limit the connection method.

[0027] It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component, or there may be an intermediate component at the same time. Unless otherwise defined, all technical and scientific terms used in this document have the same meaning as those generally understood by technicians in the technical field of the present invention. It should also be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The terms used in this document in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0028] It should also be noted that in the description of this utility model, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] Please refer to Figure 1 - Figure 5 , this embodiment provides a high-efficiency painting equipment, including:

[0030] The bracket body 1 includes a left vertical plate 110, a right vertical plate 120, and a supporting horizontal plate 130 connecting the left vertical plate 110 and the right vertical plate 120; the bracket body 1 is provided with a connecting position 140;

[0031] The product positioning plate 2 is provided with a connecting piece 210 for connecting to at least one end of the processed product; and the product positioning plate 2 is provided with a contoured through-groove 220 that is shaped like the processed product and allows at least two side surfaces of the processed product to be exposed; the product positioning plate 2 is detachably connected to the bracket body 1 via the connecting portion 140; after the product positioning plate 2 is connected to the bracket body 1 via the connecting portion 140, it is located between the left vertical plate 110 and the right vertical plate 120;

[0032] In some embodiments, the connecting member 210 is a pressure plate structure, and the product positioning plate 2 is provided with threaded holes corresponding to the connecting member 210. The pressure plate and the product positioning plate 2 are connected by screws to press and fix one end of the processed product on the product positioning plate 2.

[0033] The support frame 3 is an annular structure, and the bracket body 1 is arranged in the frame ring of the support frame 3; the support frame 3 is provided with a first frame plate 310 and a second frame plate 320 corresponding to the two end surfaces of the product positioning plate 2 respectively;

[0034] Preferably, the projection outline of the support frame 3 is a rectangle, which is also a ring.

[0035] A first driving device 4, the first driving device 4 is connected to the support frame; the first driving device 4 includes a first power output end 410 and a second power output end 420;

[0036] The painting device 5 is provided in two groups and is installed at the first power output end 410 and the second power output end 420 respectively; the first power output end 410 and the second power output end 420 of the first driving device 4 are used to drive the two painting devices 5 to move synchronously along the length direction of the first frame plate 310 and the second frame plate 320 respectively;

[0037] The second driving device 6 is used to drive the support frame 3 to move along the length direction of the product positioning plate 2.

[0038] By setting the number of painting devices 5 to two groups, the two end faces of the processed product can be supported and positioned by the product positioning plate 2. Under the synchronous drive of the first drive device 4, the two painting devices 5 move synchronously to paint or spray paint the processed product in the contoured through groove 220. This device saves costs more and is more efficient.

[0039] The first drive unit 4 provides directional movement to drive the painting unit 5, while the second drive unit 6 drives the support frame 3 as a whole in the other direction, thereby driving the two painting units 5 to move synchronously. The two moving directions complement each other, with one moving vertically and the other moving horizontally, so that the outer end surface of the processed product can be painted thoroughly.

[0040] Preferably, the second drive device 6 drives the support frame 3 to move as a whole relative to the bracket body 1, and can reach a position that avoids the product positioning plate 2, without affecting the disassembly and assembly of the product positioning plate 2 from the bracket body 1, or the disassembly and assembly of the processed product from the product positioning plate 2, so that the processed product can be separated from this equipment after painting and sent to another place to solidify the paint, without occupying this equipment to continue painting the product to be processed.

[0041] Please refer to Figure 1 and Figure 2 , including a first guide mechanism 7, the first guide mechanism is in two groups and is respectively provided on the left vertical plate 110 and the right vertical plate 120; the support frame 3 is slidably connected to the left vertical plate 110 and the right vertical plate 120 through the two first guide mechanisms 7.

[0042] In some embodiments, the first guide mechanism 7 is a slider rail assembly, the rails being mounted on the left vertical plate 110 and the right vertical plate 120, the sliders being slidably connected to the rails, and the support frame 3 being connected to the sliders. The length direction of the rails is parallel to the length direction of the product positioning plate 2.

[0043] In some embodiments, the first guide mechanism 7 is a guide rod and guide sleeve assembly. One set of guide rods is connected at both ends to the left vertical plate 110, while the other set of rods is connected at both ends to the right vertical plate 120. The guide sleeves are slidably connected to the guide rods, and the support frame 3 is connected to the guide sleeves. The length of the guide rods is parallel to the length of the product positioning plate 2.

[0044] Guided by the first guide mechanism 7 , the support frame 3 is driven by the second drive device 6 to move more accurately and stably.

[0045] Please refer to Figure 1 - Figure 4 The length direction of the first frame plate 310 is perpendicular to the length direction of the product positioning plate 2; the length direction of the first frame plate 310 is parallel to the length direction of the second frame plate 320.

[0046] Please refer to Figure 2 The outer end surface of the supporting horizontal plate 130 is provided with an indicator mark 131 corresponding to the moving direction of the painting device 5.

[0047] In some embodiments, the indicator mark 131 is an arrow marked with forward and reverse directions, which is used to indicate the moving direction of the first driving device 4 driving the painting device 5, so as to facilitate debugging and checking the working status.

[0048] Please refer to Figure 2 The connection position 140 is a threaded connection hole provided on the left vertical plate 110, the right vertical plate 120 and / or the supporting horizontal plate 130; the product positioning plate 2 is connected by screws passing through the threaded connection hole to fix the product positioning plate 2.

[0049] Please refer to Figure 3 and Figure 4 , the first driving device 4 includes a first driving motor 430, a first driving wheel 440, a first synchronous wheel 450, a first synchronous belt 460, a second guide mechanism 470, and a transmission seat 480; the first driving wheel 440 is installed at the output end of the first driving motor power 430; the number of the first synchronous wheel 450 is multiple and is rotatably connected to the support frame 3, and the multiple first synchronous wheels 450 and the first driving wheel 440 are distributed in a ring shape along the annular contour of the support frame 3; the first synchronous belt 460 is meshed with the first driving wheel 440 and the first synchronous wheel 450; the number of the transmission seat 480 and the second guide mechanism 470 are both two groups; the two second guide mechanisms 470 are respectively connected to the first frame plate 310 and the second frame plate 320; the two transmission seats 480 are respectively connected to the two second guide mechanisms 470, and are connected to the first synchronous belt 460 corresponding to the length range of the first frame plate 310 and the second frame plate 320.

[0050] The transmission seat 480 is connected to the first synchronous belt 460 through a clamping plate, and the connection position is where the first power output end 410 and the second power output end 420 are located.

[0051] The second guide mechanism 470 is preferably a slide rail assembly, the transmission seat 480 is connected to the slide, and the slide rail is fixed on the support frame 3.

[0052] Please refer to Figure 1 and Figure 2 The second driving device 6 includes a second driving motor 610, a second driving wheel 620, a second synchronous wheel 630, and a second synchronous belt 640; the second driving wheel 620 is installed at the power output end of the second driving motor 610; the second synchronous wheel 630 is arranged away from the second driving wheel 620 and is rotatably connected to the left vertical plate 110; the second synchronous wheel 630 is meshed and connected with the second driving wheel 620 and the second synchronous wheel 630; the support frame 3 is connected to the second synchronous wheel 630; the second driving motor 610 is installed on the bracket body 1.

[0053] With this structure, only one set of second drive motors 610 is required to drive the entire support frame 3 to move along the length direction of the product positioning plate 2 by means of the first guide mechanisms 7 provided on the left and right vertical plates 110 and 120. This solution is reliable and low-cost.

[0054] Please refer to Figure 1 , including a protective cover 8 enclosing the first guide mechanism 7.

[0055] Please refer to Figure 2 and Figure 5The product positioning plate 2 is provided with a flow control groove 230 connected to the contoured through groove 220.

[0056] Paint is a fluid with fluidity. The flow control groove 230 can control the flowing paint to gather and drip points, which is convenient for cleaning and keeping the end surface of the product positioning plate 2 clean.

[0057] In the description and claims of this application, the words "include / comprise" and the words "have / include" and their variations are used to specify the existence of stated features, values, steps or components, but do not exclude the existence or addition of one or more other features, values, steps, components or their combinations.

[0058] Some features of the present invention are described in separate embodiments for clarity of explanation, however, these features may also be described in combination in a single embodiment. Conversely, some features of the present invention are described in a single embodiment for brevity, however, these features may also be described in different embodiments individually or in any suitable combination.

[0059] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An efficient painting equipment, characterized in that, include: The bracket body includes a left vertical plate, a right vertical plate, and a supporting horizontal plate connecting the left vertical plate and the right vertical plate; the bracket body is provided with a connecting position; A product positioning plate, the product positioning plate having a connecting piece connected to at least one end of the processed product; and the product positioning plate having a contoured through-groove that mimics the shape of the processed product and allows at least two side surfaces of the processed product to be exposed; the product positioning plate is detachably connected to the bracket body via the connecting portion; The support frame is an annular structure, and the bracket body is arranged in the frame ring of the support frame; the support frame is provided with a first frame plate and a second frame plate corresponding to the two end surfaces of the product positioning plate respectively; a first driving device, the first driving device being connected to the support frame; the first driving device comprising a first power output end and a second power output end; Painting device, the number of the painting device is two, respectively installed at the first power output end and the second power output end; the first power output end and the second power output end of the first driving device are used to drive the two painting devices to move synchronously along the length direction of the first frame plate and the second frame plate respectively; A second driving device is used to drive the support frame to move along the length direction of the product positioning plate.

2. The high-efficiency painting equipment according to claim 1, characterized in that: It includes two first guide mechanisms, which are respectively arranged on the left vertical plate and the right vertical plate; the support frame is slidably connected to the left vertical plate and the right vertical plate through the two first guide mechanisms.

3. The high-efficiency painting equipment according to claim 1, characterized in that: The length direction of the first frame plate is perpendicular to the length direction of the product positioning plate; the length direction of the first frame plate is parallel to the length direction of the second frame plate.

4. The high-efficiency painting equipment according to claim 1, characterized in that: The outer end surface of the supporting horizontal plate is provided with an indication mark corresponding to the moving direction of the painting device.

5. The high-efficiency painting equipment according to claim 1, characterized in that: The connection position is a threaded connection hole provided on the left vertical plate, the right vertical plate and / or the supporting horizontal plate; the product positioning plate is connected by screws passing through the threaded connection hole and fixed to the product positioning plate.

6. The high-efficiency painting equipment according to claim 1, characterized in that: The first driving device includes a first driving motor, a first driving wheel, a first synchronous wheel, a first synchronous belt, a second guide mechanism, and a transmission seat; the first driving wheel is installed at the power output end of the first driving motor; there are multiple first synchronous wheels rotatably connected to the support frame, and multiple first synchronous wheels and the first driving wheel are distributed in a ring shape along the annular contour of the support frame; the first synchronous belt is meshed and connected with the first driving wheel and the first synchronous wheel; there are two groups of the transmission seat and the second guide mechanism; the two second guide mechanisms are respectively connected to the first frame plate and the second frame plate; the two transmission seats are respectively connected to the two second guide mechanisms, and are connected to the first synchronous belt corresponding to the length range of the first frame plate and the second frame plate.

7. The high-efficiency painting equipment according to claim 1, characterized in that: The second driving device includes a second driving motor, a second driving wheel, a second synchronous wheel, and a second synchronous belt; the second driving wheel is installed at the power output end of the second driving motor; the second synchronous wheel is arranged away from the second driving wheel and is rotatably connected to the left vertical plate; the second synchronous wheel is meshed and connected with the second driving wheel and the second synchronous wheel; the support frame is connected to the second synchronous wheel; the second driving motor is installed on the bracket body.

8. The high-efficiency painting equipment according to claim 2, characterized in that: A protective cover enclosing the first guide mechanism is included.

9. The high-efficiency painting equipment according to claim 1, characterized in that: The product positioning plate is provided with a flow control groove communicated with the contoured through groove.