Automatic stirring and adding device for air duct cleaning agent
By designing an automatic stirring and adding device for air duct cleaning agent, the problems of uneven and inaccurate addition of cleaning agents are solved, and the automatic stirring and addition of cleaning agents are realized, which improves cleaning efficiency and product quality.
Patent Information
- Application Number
- CN202422428656.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-09
AI Technical Summary
During the cleaning process of existing air ducts, the addition of cleaning agents is uneven and the weight is inaccurate, which poses safety hazards, affecting the cleaning effect and product quality.
The automatic stirring and addition device for air duct cleaning agent is designed, including a cleaning agent stirring device and a temporary storage device, to realize automatic stirring, storage and addition of cleaning agents, and the evenly stirred cleaning agent is transported to the ultrasonic cleaning tank through connecting pipes.
Automatic stirring and addition of cleaning agents is realized, labor intensity is reduced, work efficiency is improved, and cleaning effect and product quality is ensured.
Smart Images

Figure CN223234583U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cleaning agent stirring devices, in particular to an automatic stirring and adding device for a hair dryer cleaning agent. Background Art
[0002] Cleaning an air duct is a crucial and complex process. First, the replaced air duct must be soaked and boiled in a clean water tank for two hours. Then, it must be removed and placed in an alkaline water tank with caustic soda and boiled for another eight hours. Afterward, it must be rinsed with clean water and placed in an ultrasonic cleaner for two hours. After another two hours of clean water, it must be removed and dried before assembly. Conventional cleaning agents are added manually, using buckets to scoop a certain amount of agent from a ton barrel and pouring it into the ultrasonic cleaner tank. This process is relatively dangerous, and the added agent weight is not accurate. Furthermore, the agent may contain sediment or other impurities, resulting in substandard cleaning results for the air duct, impacting the final product quality. Therefore, it is necessary to design an automatic detergent mixing and addition device. This device consists of a detergent stirring device and a timer-controlled automatic detergent addition device. The detergent stirring device evenly stirs the detergent in the ton barrel before addition, eliminating sedimentation caused by prolonged standing. The timer-controlled automatic detergent addition device precisely controls the amount of detergent added, avoiding the potential dangers of manual addition. Utility Model Content
[0003] In response to the shortcomings of the existing technology, the utility model provides an automatic stirring and adding device for air duct cleaning agent. When the air duct needs to be cleaned, the cleaning agent in the ton barrel is first stirred evenly by the cleaning agent stirring device, and then the evenly stirred cleaning agent is temporarily stored in a temporary storage barrel through a connecting pipe. Finally, the evenly stirred cleaning agent in the temporary storage barrel is transported to the ultrasonic cleaning tank through a conveying pipe, thereby solving the problems in the above background.
[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: an automatic stirring and adding device for a hair dryer cleaning agent includes an ultrasonic cleaning tank, a fixed frame is provided on one side of the ultrasonic cleaning tank, a cleaning agent adding device is provided on the fixed frame, the cleaning agent adding device includes a cleaning agent stirring device and a cleaning agent temporary storage device; the cleaning agent stirring device is used to stir the cleaning agent evenly; the cleaning agent temporary storage device is used to temporarily store the evenly stirred cleaning agent.
[0005] Preferably, the cleaning agent stirring device includes a ton barrel arranged on a fixed frame, a mounting bracket is provided on the top of the ton barrel, a rotating motor is installed on the mounting bracket, the output end of the rotating motor is fixedly connected to a transmission shaft, and a stirring rod is installed on the transmission shaft.
[0006] Preferably, the cleaning agent temporary storage device includes a temporary storage barrel arranged on a fixed frame, a connecting pipe connected to the ton barrel is provided on the top of the temporary storage barrel, and a delivery pipe connected to the ultrasonic cleaning tank is provided at the bottom of the temporary storage barrel.
[0007] Preferably, a control valve is provided on the delivery pipeline.
[0008] Preferably, a float valve is provided inside the temporary storage barrel.
[0009] Preferably, an observation window is provided on the temporary storage barrel.
[0010] Preferably, an ultrasonic cleaning machine is provided on the ultrasonic cleaning pool, and a timer is provided on the ultrasonic cleaning machine.
[0011] Preferably, a control panel is provided on the ultrasonic cleaning tank.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows: the automatic stirring and adding device for air duct cleaning agent proposed by the present invention, when the air duct needs to be cleaned, first stirs the cleaning agent in the ton barrel evenly through the cleaning agent stirring device, then temporarily stores the evenly stirred cleaning agent in the temporary storage barrel through the connecting pipe, and finally transports the evenly stirred cleaning agent in the temporary storage barrel to the ultrasonic cleaning tank through the conveying pipe. The operation process of the entire automatic stirring and adding device for air duct cleaning agent is highly automated, and no manual intervention is required from stirring, storing to automatic adding of the cleaning agent, which greatly reduces labor intensity and improves work efficiency.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the automatic stirring and adding device for the hair dryer cleaning agent.
[0015] Figure 2 This is a schematic diagram of the three-dimensional structure of the cleaning agent adding device of the air duct cleaning agent automatic stirring and adding device.
[0016] Figure 3 A cross-sectional view of the cleaning agent adding device of the automatic stirring and adding device for the hair dryer cleaning agent.
[0017] Figure 4 This is a schematic diagram of the three-dimensional structure of the cleaning agent stirring device of the air duct cleaning agent automatic stirring and adding device.
[0018] In the figure: 1. Ultrasonic cleaning tank; 2. Fixing frame; 3. Cleaning agent adding device; 4. Cleaning agent stirring device; 41. Ton barrel; 42. Mounting bracket; 43. Rotating motor; 44. Drive shaft; 45. Stirring rod; 5. Cleaning agent temporary storage device; 51. Temporary storage barrel; 511. Float valve; 512. Observation window; 52. Connecting pipe; 53. Delivery pipe; 531. Control valve; 6. Ultrasonic cleaning machine; 7. Timer; 8. Control panel. DETAILED DESCRIPTION
[0019] The following is a detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples. The following examples are intended to illustrate the present invention but are not intended to limit the scope of the present invention. All other embodiments obtained by persons of ordinary skill in the art without creative effort are intended to fall within the scope of protection of the present invention.
[0020] Combine Figure 1 、 Figure 2 and Figure 3As shown, the automatic stirring and adding device for air duct cleaning agents comprises an ultrasonic cleaning tank 1. A fixed frame 2 is provided on one side of the ultrasonic cleaning tank 1, and a cleaning agent adding device 3 is mounted on the fixed frame 2. The cleaning agent adding device 3 includes a cleaning agent stirring device 4 and a cleaning agent temporary storage device 5. The cleaning agent stirring device 4 is used to evenly stir the cleaning agent; the cleaning agent temporary storage device 5 is used to temporarily store the evenly stirred cleaning agent. Specifically, the automatic stirring and adding device for air duct cleaning agents, as an efficient and automated cleaning auxiliary device, improves the efficiency and quality of air duct cleaning while reducing the complexity and errors of manual operation. The core component of this device, the ultrasonic cleaning tank 1, utilizes advanced ultrasonic cleaning technology, capable of penetrating into the fine crevices within the air duct, effectively removing stubborn stains and grease, ensuring the cleanliness and service life of the air duct. The fixed frame 2, designed on one side of the ultrasonic cleaning tank 1, not only firmly supports the entire structure of the device but also integrates the cleaning agent adding device 3, enabling automated liquid supply during the cleaning process. This greatly simplifies the operating process and improves work efficiency. The cleaning agent adding device 3 is composed of two core modules: a cleaning agent stirring device 4 and a cleaning agent temporary storage device 5. The cleaning agent stirring device 4 is equipped with an efficient stirring system that can automatically stir the cleaning agent fully and evenly. During the stirring process, by precisely controlling the stirring speed and time, it is ensured that the various components in the cleaning agent can be fully mixed to achieve the best cleaning effect. In addition, the cleaning agent stirring device 4 is also made of corrosion-resistant materials to cope with the chemical erosion that may be caused by the cleaning agent, ensuring the long-term stability of the equipment. The cleaning agent temporary storage device 5 is responsible for temporarily storing the evenly stirred cleaning agent so that the required cleaning liquid can be provided to the ultrasonic cleaning tank at any time. The cleaning agent temporary storage device 5 is designed with a reasonable liquid level sensing system inside, which can monitor the storage amount of the cleaning agent in real time and automatically send a signal to the cleaning agent stirring device 4 when necessary to trigger a new round of stirring and adding process. At the same time, its excellent sealing performance effectively prevents the volatilization of the cleaning agent or contamination by external impurities, ensuring the purity and stability of the cleaning agent. The entire operation process of the automatic stirring and adding device for air duct cleaning agents is highly automated. From stirring and storing to automatic adding of cleaning agents, no manual intervention is required, which greatly reduces labor intensity and improves work efficiency.
[0021] Combine Figure 2 、 Figure 3 and Figure 4As shown, the cleaning agent stirring device 4 comprises a ton barrel 41 mounted on a fixed frame 2. A mounting bracket 42 is located on the top of the ton barrel 41, on which a rotary motor 43 is mounted. A drive shaft 44 is fixedly connected to the output end of the rotary motor 43, and a stirring rod 45 is mounted on the drive shaft 44. Specifically, the cleaning agent stirring device 4 takes into account stirring efficiency, operational convenience, and structural stability. The cleaning agent stirring device 4 is integrated into the fixed frame 2, and its stable connection ensures smooth operation during the stirring process. Its core component, the ton barrel 41, serves as the main container for storing and stirring the cleaning agent. It is made of high-strength, corrosion-resistant material to withstand the chemical attack of the cleaning agent and the mechanical stress generated during the stirring process. The capacity of the ton barrel 41 is rationally designed to meet the storage needs of large amounts of cleaning agent while ensuring maximum stirring efficiency. A mounting bracket 42 is designed on the top of the ton barrel 41. This mounting bracket 42 is not only sturdy in structure but also easy to install and remove, facilitating subsequent maintenance. The rotating motor 43 is mounted on the mounting bracket 42, which is the power source of the cleaning agent stirring device 4. The rotating motor 43 is a high-efficiency, low-noise model, ensuring effective mixing while minimizing environmental impact. Driven by a precise control system, the rotating motor 43 adjusts its speed based on the type, viscosity, and other characteristics of the cleaning agent to achieve optimal mixing. The output of the rotating motor 43 is securely connected to the drive shaft 44 via a coupling, ensuring smooth and reliable power transmission. The drive shaft 44 is constructed from high-quality steel and precision-machined for high strength and wear resistance. Multiple stirring rods 45 are evenly distributed along the drive shaft 44. These stirring rods are carefully designed based on the flow characteristics and stirring requirements of the cleaning agent. During rotation, they generate strong shear forces and eddy currents, ensuring thorough and uniform mixing of the cleaning agent. The stirring rods 45 are also constructed from corrosion-resistant, high-strength materials to withstand chemical attack from the cleaning agent and mechanical wear during the stirring process. The shape and arrangement of the stirring rods 45 are optimized to ensure they reach every corner of the drum 41 during stirring, preventing localized accumulation and precipitation of cleaning agent. The cleaning agent stirring device 4 realizes automatic, efficient and uniform stirring of the cleaning agent through the precise coordination and cooperation of components such as the ton barrel 41, the mounting bracket 42, the rotating motor 43, the transmission shaft 44 and the stirring rod 45, providing strong support for the cleaning of the air duct.
[0022] Combine Figure 2 、 Figure 3 and Figure 4As shown, the cleaning agent temporary storage device 5 includes a temporary storage barrel 51 mounted on a fixed frame 2. A connecting pipe 52 is provided at the top of the temporary storage barrel 51, which communicates with the tote bucket 41. A transfer pipe 53 is provided at the bottom of the temporary storage barrel 51, which communicates with the ultrasonic cleaning tank 1. Specifically, the cleaning agent temporary storage device 5 ensures that the evenly stirred cleaning agent can be safely and smoothly transferred to the ultrasonic cleaning tank 1 for subsequent cleaning operations. The core component of the cleaning agent temporary storage device 5 is the temporary storage barrel 51, which is mounted on the fixed frame 2 to facilitate the overall layout and operation of the device. The temporary storage barrel 51 is also constructed of high-strength, corrosion-resistant materials to ensure that it can withstand various chemical attacks and mechanical stresses during the storage process, while maintaining the purity and stability of the cleaning agent. A connecting pipe 52 is carefully designed at the top of the temporary storage barrel 51, which communicates with the tote bucket 41. This pipe is the key channel for transferring the cleaning agent from the stirring device to the temporary storage device. The connecting pipe 52 is made of corrosion-resistant and well-sealed materials to prevent leakage or volatilization of the cleaning agent during transfer. At the bottom of the temporary storage barrel 51, a delivery pipe 53 is provided that is connected to the ultrasonic cleaning tank 1. This delivery pipe 53 is responsible for transporting the temporarily stored cleaning agent to the ultrasonic cleaning tank 1, providing a continuous supply of cleaning liquid for the cleaning operation. The delivery pipe 53 is also made of high-quality materials to ensure that it will not be damaged by chemical erosion or mechanical wear during use. In addition, the delivery pipe 53 is also equipped with accessories such as a flow control valve to facilitate adjusting the delivery speed and amount of the cleaning agent according to cleaning requirements. In order to ensure the purity of the cleaning agent and avoid cross contamination, the connecting pipe 52 and the delivery pipe 53 both adopt a well-sealed connection method, and inspection ports and sewage outlets are set at key locations to facilitate daily maintenance and cleaning. At the same time, the entire cleaning agent temporary storage device 5 is also equipped with monitoring equipment such as a liquid level sensor, which can monitor the cleaning agent liquid level in the temporary storage barrel 51 in real time and automatically trigger the cleaning agent stirring device 4 or the delivery pump and other equipment to work when necessary. The cleaning agent temporary storage device 5 realizes the automatic, safe and smooth transfer of cleaning agent through the precise coordination and cooperation of the temporary storage barrel 51, the connecting pipe 52 and the delivery pipe 53, providing reliable protection for the ultrasonic cleaning operation of the air duct.
[0023] Combine Figure 2 、 Figure 3 and Figure 4 As shown, a control valve 531 is provided on the delivery pipeline 53 .
[0024] Specifically, the control valve 531, as a key component on the delivery pipeline 53, is mainly responsible for regulating and controlling the flow rate, pressure and flow direction of the fluid in the delivery pipeline 53. It can be quickly opened or closed according to system requirements or emergency situations to ensure the stable, efficient and safe transmission of the fluid in the delivery pipeline 53. In addition, the control valve 531 also has the functions of preventing fluid backflow, reducing system pressure fluctuations, isolating fault sections, etc., which is crucial to ensuring the normal operation of the entire delivery system. As an important component in the delivery system, the performance of the control valve 531 directly affects the operating efficiency and safety of the entire system. By precisely controlling the flow rate, pressure and flow direction of the fluid, the control valve 531 can ensure that the system can maintain the best operating state under different working conditions.
[0025] Combine Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, a float valve 511 is installed inside the temporary storage barrel 51. Specifically, the float valve 511 uses a floating ball to control the opening and closing of a valve as the liquid level rises and falls. It is widely used in various applications requiring liquid level control. Within the temporary storage barrel 51, the float valve 511 is mounted at the upper portion of the barrel, maintaining a certain distance from the detergent liquid level. When detergent from the stirring device 4 flows into the temporary storage barrel 51 through the connecting pipe 52, the float of the float valve 511 rises with the rising liquid level. When the liquid level reaches a predetermined height, the float triggers the valve's closing mechanism, preventing further flow of detergent, thereby preventing overflow from the temporary storage barrel 51 due to overfilling. This not only avoids detergent waste and environmental pollution, but also ensures that the detergent storage level in the temporary storage barrel 51 is always maintained within a safe and reasonable range. Furthermore, the automatic control function of the float valve 511 significantly reduces the operator's burden, eliminating the need for frequent manual level checks and valve adjustments, thereby improving work efficiency and safety. If the float ball fails to function properly due to blockage, damage, or other reasons, the valve will remain open or closed. The operator can then promptly identify and resolve the issue by observing the liquid level changes in the temporary storage tank 51 or checking the operating status of the float valve 511. The float valve 511 within the temporary storage tank 51 is a crucial component of the cleaning agent temporary storage system. It not only enables automatic cleaning agent level control but also improves the safety and reliability of the temporary storage process, effectively ensuring the smooth operation of the entire air duct automatic stirring and adding system.
[0026] Combine Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the temporary storage bucket 51 is provided with an observation window 512. Specifically, the temporary storage bucket 51 not only focuses on improving functionality, but also fully considers the actual needs of operators. The observation window 512 provided in the temporary storage bucket 51 is typically located on the side wall or top of the temporary storage bucket 51 and is made of a transparent or translucent material such as tempered glass or polycarbonate to ensure that the operator can clearly observe the detergent content in the bucket. This allows the operator to intuitively understand key information such as the detergent level, color, and turbidity without opening the lid of the temporary storage bucket 51 or performing other tedious operations, allowing them to promptly determine the detergent status and whether it needs to be replenished or replaced. The provision of the observation window 512 not only improves work efficiency but also enhances operational safety. In previous operations, operators may need to frequently open the lid of the temporary storage bucket 51 to check the detergent content, which not only increases operational complexity but also poses safety risks due to frequent contact with the detergent. The introduction of observation window 512 effectively avoids this problem, allowing operators to complete inspections without coming into contact with the cleaning agent, significantly reducing safety risks. The observation window 512 provided on the temporary storage bucket 51 is a practical and thoughtful design element. It not only improves operator efficiency and safety, but also enhances the monitoring and management of the cleaning agent, providing strong support for the smooth operation of the entire air duct cleaning agent automatic stirring and addition device.
[0027] Combine Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, the ultrasonic cleaning tank 1 is equipped with an ultrasonic cleaning machine 6, which is also equipped with a timer 7. Specifically, the timer 7 provided on the ultrasonic cleaning tank 1 together constitutes an efficient and precise cleaning system. The ultrasonic cleaning machine 6 is a key device for generating ultrasonic energy. It converts electrical energy into high-frequency mechanical vibrations through a transducer, forming countless tiny bubbles in the cleaning fluid. These bubbles rapidly expand and burst under the action of ultrasonic waves, generating strong shock waves and microjets that can penetrate deep into the tiny gaps and holes within the air duct, effectively stripping and removing dirt, grease, and other impurities adhering to the surface. Parameters such as the power and frequency of the ultrasonic cleaning machine 6 can be adjusted based on factors such as the material, shape, and degree of contamination of the cleaning object to achieve the optimal cleaning effect. The provision of the timer 7 further enhances the accuracy and controllability of ultrasonic cleaning. The timer 7 can accurately record the operating time of the ultrasonic cleaning machine 6, ensuring that each cleaning process is carried out according to the preset time. This is of great significance for ensuring cleaning quality and avoiding problems such as over-cleaning or under-cleaning. The operator can set an appropriate cleaning time on the timer 7 based on the actual conditions of the cleaning object and the cleaning requirements, and monitor the time progress at any time during the cleaning process. When the set time is reached, the timer 7 will send a signal to remind the operator to stop the cleaning operation, thereby ensuring the accuracy and consistency of the cleaning process. In addition, the timer 7 also has certain intelligent functions. It can be linked with the ultrasonic cleaning machine 6 for automatic start and stop, time adjustment, and other functions. During the continuous cleaning operation, the operator only needs to set the cleaning time and batch number, and the timer 7 will automatically control the operating state of the ultrasonic cleaning machine 6 to complete the entire cleaning process. This not only improves work efficiency but also reduces the labor intensity of the operator.
[0028] Combine Figure 1 、 Figure 2 and Figure 3As shown, a control panel 8 is provided on the ultrasonic cleaning tank 1. Specifically, the ultrasonic cleaning tank 1 not only integrates the efficient functions of the ultrasonic cleaning machine 6 and the timer 7, but also further integrates the control panel 8 to achieve more refined and flexible cleaning control. As the operation center of the ultrasonic cleaning tank 1, the control panel 8 integrates a variety of control functions and display interfaces. It can not only display various parameters in the cleaning process, such as cleaning time, cleaning temperature, ultrasonic frequency, etc. in real time, but also receive instructions from the operator and remotely control the ultrasonic cleaning machine 6 through the frequency converter. The design of the control panel 8 focuses on humanization, using intuitive and easy-to-understand icons and button layouts, so that operators can easily get started and quickly master various operating skills. In addition, the control panel 8 also has fault diagnosis and alarm functions, which can issue an alarm in time when the equipment fails or an abnormal situation occurs, reminding the operator to deal with it, and ensure the safety and reliability of the cleaning process. The control panel 8 set on the ultrasonic cleaning tank 1 brings more refined and flexible cleaning control capabilities to the automatic stirring and adding device of the air duct cleaning agent.
[0029] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
Claims
1. An automatic stirring and adding device for a hair dryer cleaning agent, comprising an ultrasonic cleaning tank (1), a fixing frame (2) being provided on one side of the ultrasonic cleaning tank (1), and a cleaning agent adding device (3) being provided on the fixing frame (2), characterized in that: The cleaning agent adding device (3) includes a cleaning agent stirring device (4) and a cleaning agent temporary storage device (5); The cleaning agent stirring device (4) is used to stir the cleaning agent evenly; The cleaning agent temporary storage device (5) is used for temporarily storing the evenly stirred cleaning agent.
2. The automatic stirring and adding device for the hair dryer cleaning agent according to claim 1, characterized in that: The cleaning agent stirring device (4) comprises a ton barrel (41) arranged on a fixed frame (2); a mounting bracket (42) is arranged on the top of the ton barrel (41); a rotating motor (43) is mounted on the mounting bracket (42); an output end of the rotating motor (43) is fixedly connected to a transmission shaft (44); and a stirring rod (45) is mounted on the transmission shaft (44).
3. The automatic stirring and adding device for the hair dryer cleaning agent according to claim 2, characterized in that: The cleaning agent temporary storage device (5) comprises a temporary storage barrel (51) arranged on a fixed frame (2); a connecting pipe (52) communicating with a ton barrel (41) is arranged on the top of the temporary storage barrel (51); and a delivery pipe (53) communicating with an ultrasonic cleaning tank (1) is arranged on the bottom of the temporary storage barrel (51).
4. The automatic stirring and adding device for the hair dryer cleaning agent according to claim 3, characterized in that: A control valve (531) is provided on the delivery pipeline (53).
5. The automatic stirring and adding device for the hair dryer cleaning agent according to claim 4, characterized in that: A float valve (511) is provided inside the temporary storage barrel (51).
6. The automatic stirring and adding device for the hair dryer cleaning agent according to claim 5, characterized in that: An observation window (512) is provided on the temporary storage barrel (51).
7. The automatic stirring and adding device for the hair dryer cleaning agent according to claim 6, characterized in that: An ultrasonic cleaning machine (6) is provided on the ultrasonic cleaning pool (1), and a timer (7) is provided on the ultrasonic cleaning machine (6).
8. The automatic stirring and adding device for the hair dryer cleaning agent according to claim 7, characterized in that: A control panel (8) is provided on the ultrasonic cleaning tank (1).