Hollow pipe wax injection machine

By designing an air tube wax injection machine, the single-piece operation and manual intervention problems of the existing technology of hollow tube casting wax injection machine are solved, automatic wax injection and uniform cooling are achieved, and production efficiency is improved.

CN223235002UActive Publication Date: 2025-08-19ZHONGSHAN SHENGPENG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422030624.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-19
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The existing empty tube casting wax injection machine can only perform casting operations on a single workpiece, which requires manual intervention. After the wax injection, the surface of the casting is unevenly cooled, reducing production efficiency.

Method used

An empty pipe wax injection machine is designed, including a shell, wax injection machine base, wax liquid tank, wax injection device, refrigerator and other components to realize automatic injection and uniform cooling of wax liquid, and realize automated production through the cylinder and sliding connection structure.

Benefits of technology

It realizes automatic wax injection and uniform cooling of air tube castings throughout the process, improving wax injection and mold release efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of hollow pipe wax injection machines, and particularly relates to a hollow pipe wax injection machine which comprises a shell and a wax injection machine base installed in the shell, a fixed bottom plate is installed on the surface of the wax injection machine base, a movable plate is arranged on the top of the fixed bottom plate, and a wax liquid box is installed on the surface of the movable plate. According to the automatic wax injection device, the interior of the wax liquid box is heated, then empty pipe castings to be subjected to wax injection are fed into the feeding bin through the feeding disc, then the empty pipe castings to be subjected to wax injection are aligned to the machining plate through the pipe conveying plate, the wax liquid box is heated, the wax liquid box is heated, the wax liquid box is heated, and the wax outlet pipe is installed at one end of the wax injection device. At the moment, a wax injector on one side of the wax liquid box and the blank pipe casting to be subjected to wax injection on the surface of the processing plate perform wax injection operation, a refrigerating machine works at the same time, cold air is blown into the shell through a fan, then it is ensured that the surface of the blank pipe casting subjected to wax injection is evenly cooled, and the whole-process automation of the blank pipe casting in the wax injection process is ensured; and in addition, the wax injection and demolding efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of wax injection technology for empty tube castings, and particularly relates to an empty tube wax injection machine. Background Art

[0002] The wax injection machine for hollow tube castings is an automated casting device primarily used to precisely inject heated liquid wax into hollow tube casting molds to form the desired wax pattern. These wax patterns are then processed through processes such as sintering to become the final metal casting. Solid wax pellets are added to the wax injection machine's hopper, where a heating device melts the wax pellets into liquid wax. Under set temperature, pressure, and time parameters, the liquid wax is injected into the hollow tube casting mold via a syringe or pressure pump. The wax cools and solidifies in the mold, forming a wax pattern in the opposite shape of the casting. Once the wax pattern has completely cooled, it is removed from the mold for subsequent sintering and other processing steps.

[0003] Wax injection machines for air tube castings are widely used in the manufacturing of castings that require high precision and complex shapes, such as aerospace, machinery manufacturing, automotive parts, jewelry, etc. However, the wax injection machines for air tube castings on the market can only perform casting operations on a single workpiece when in use. This wax injection process obviously does not have high efficiency. In addition, manual intervention is required during the wax injection process, which reduces the degree of automation. The surface of the casting cannot be evenly cooled after wax injection, which reduces the molding efficiency and thus reduces production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an empty tube wax injection machine, aiming to solve the problem that the empty tube casting wax injection machine on the market in the prior art can only perform casting operations on a single workpiece when in use, and the wax injection process obviously does not have high efficiency. In addition, human intervention is required during the wax injection process, which reduces the degree of automation. The surface of the casting after wax injection cannot be evenly cooled, which reduces the molding efficiency and thus reduces the production efficiency.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: an empty tube wax injection machine, comprising a housing and a wax injection machine base installed inside the housing, a fixed bottom plate installed on the surface of the wax injection machine base, a movable plate provided on the top of the fixed bottom plate, a wax liquid tank installed on the surface of the movable plate, a wax injector connected to one side of the bottom end of the wax liquid tank, and a wax outlet pipe installed at one end of the wax injector;

[0006] A positioning plate is installed on the surface of the wax injection machine base, and driving cylinders are installed at both ends of the positioning plate. The telescopic end of the driving cylinder is connected to a linkage plate, and one side of the linkage plate is connected to a top pipe. A discharge plate is installed on the surface of the positioning plate, and a loading bin is provided on the top of the discharge plate. A pipe plate is installed inside the discharge plate, and a processing plate is connected to one side of the positioning plate. A bracket is installed on one side of the processing plate, and a small cylinder is installed on the surface of the bracket. The output end of the small cylinder is connected to an isolation plate, and a refrigerator is installed on the inner wall of the outer shell, a fan is installed at the bottom air outlet of the refrigerator, and an air inlet pipe is installed on the top of the refrigerator.

[0007] As a preferred embodiment of the empty pipe wax injection machine of the present invention, the surface of the pipe plate is provided with a pipe groove, and the pipe groove on the surface of the pipe plate is adapted to the open groove on the surface of the processing plate.

[0008] As a preferred embodiment of the empty tube wax injection machine of the present invention, the openings on the surface of the tube plate and the discharge plate form a sliding connection structure, and the ejecting tube passes through the discharge plate and is slidably connected to the tube groove on the surface of the tube plate.

[0009] As a preferred embodiment of the wax injection machine for an empty tube of the present invention, a blanking plate is installed on the surface of the base of the wax injection machine, two blanking plates are provided, and the blanking plates are inclined.

[0010] As a preferred empty pipe wax injection machine of the utility model, a slide rail is installed on the surface of the fixed base plate, a sliding block is slidably connected to the surface of the slide rail, the top of the sliding block is connected to the bottom surface of the movable plate, a limiting cylinder is installed on the surface of the fixed base plate, and a limiting plate is installed on the bottom surface of the movable plate.

[0011] As a preferred empty pipe wax injection machine of the utility model, a wax injection cylinder is installed on the bottom surface of the fixed base plate, a telescopic shaft is installed on the output end of the wax injection cylinder, a movable rod is connected to the other end of the telescopic shaft, and a wax liquid tank cover is installed on the surface of the wax liquid tank.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The utility model heats the inside of the wax liquid tank, and then loads the empty tube casting to be wax-injected into the loading bin through a loading disc, and then the empty tube casting to be wax-injected is aligned with the processing plate through the pipe plate, and at this time, the wax injector on one side of the wax liquid tank and the empty tube casting to be wax-injected on the surface of the processing plate perform wax injection operation, and at the same time, the refrigerator works, and cold air is blown to the inside of the shell through the fan, thereby ensuring that the surface of the empty tube casting after wax injection is evenly cooled, ensuring that the empty tube casting is fully automated during the wax injection process, and also improving the wax injection and demoulding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 This is a schematic diagram of the overall structure of the wax injection machine of the present utility model;

[0016] Figure 2 This is a schematic diagram of the installation structure of the refrigerator of the present utility model;

[0017] Figure 3 This is a schematic diagram of the loading bin installation structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the exploded structure of the wax liquid tank of the present utility model;

[0019] Figure 5 This is a schematic diagram of the sliding block connection structure of the utility model;

[0020] Figure 6 This is a schematic diagram of the connection structure of the discharge plate of the present utility model;

[0021] Figure 7 This is a schematic diagram of the pipe plate connection structure of the present utility model.

[0022] In the figure: 1. Shell; 2. Wax injection machine base; 3. Fixed bottom plate; 4. Movable plate; 5. Wax liquid tank; 6. Wax injector; 7. Wax outlet pipe; 8. Positioning plate; 9. Driving cylinder; 10. Linkage plate; 11. Ejecting pipe; 12. Discharge plate; 13. Loading bin; 14. Pipe plate; 15. Processing plate; 16. Bracket; 17. Small cylinder; 18. Isolation plate; 19. Refrigeration machine; 20. Fan; 21. Air inlet pipe; 22. Unloading plate; 23. Slide rail; 24. Sliding block; 25. Limiting cylinder; 26. Limiting plate; 27. Wax injection cylinder; 28. Telescopic shaft; 29. Movable rod; 30. Wax liquid tank cover. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-7The utility model provides the following technical solutions: an empty tube wax injection machine, comprising a shell 1 and a wax injection machine base 2 installed inside the shell 1, a fixed bottom plate 3 is installed on the surface of the wax injection machine base 2, a movable plate 4 is provided on the top of the fixed bottom plate 3, a wax liquid tank 5 is installed on the surface of the movable plate 4, a wax injector 6 is connected to one side of the bottom end of the wax liquid tank 5, and a wax outlet pipe 7 is installed at one end of the wax injector 6;

[0025] A positioning plate 8 is installed on the surface of the wax injection machine base 2, and driving cylinders 9 are installed at both ends of the positioning plate 8. The telescopic end of the driving cylinder 9 is connected to a linkage plate 10, and one side of the linkage plate 10 is connected to a top material pipe 11. A discharge plate 12 is installed on the surface of the positioning plate 8, and a loading bin 13 is provided on the top of the discharge plate 12. A pipe plate 14 is installed inside the discharge plate 12, and a processing plate 15 is connected to one side of the positioning plate 8. A bracket 16 is installed on one side of the processing plate 15, and a small cylinder 17 is installed on the surface of the bracket 16. The output end of the small cylinder 17 is connected to an isolation plate 18. A refrigerator 19 is installed on the inner wall of the outer shell 1, and a fan 20 is installed at the bottom air outlet of the refrigerator 19. An air inlet pipe 21 is installed on the top of the refrigerator 19.

[0026] Preferably, the surface of the pipe plate 14 is provided with pipe grooves, and the pipe grooves on the surface of the pipe plate 14 are matched with the opening grooves on the surface of the processing plate 15 .

[0027] Preferably, the openings on the surfaces of the pipe plate 14 and the discharge plate 12 form a sliding connection structure, and the ejecting pipe 11 passes through the discharge plate 12 and is slidably connected to the pipe groove on the surface of the pipe plate 14 .

[0028] During specific use, the empty tube casting is matched by sliding the discharge plate 12 , thereby improving the wax injection efficiency of the empty tube casting.

[0029] Preferably, a blanking plate 22 is installed on the surface of the wax injection machine base 2 , two blanking plates 22 are provided, and the blanking plates 22 are inclined.

[0030] During specific use, the blanking plate 22 is used to facilitate the collection of the empty tube castings after wax injection.

[0031] Preferably: a slide rail 23 is installed on the surface of the fixed base plate 3, a slide block 24 is slidably connected to the surface of the slide rail 23, the top of the slide block 24 is connected to the bottom surface of the movable plate 4, a limit cylinder 25 is installed on the surface of the fixed base plate 3, and a limit plate 26 is installed on the bottom surface of the movable plate 4.

[0032] During specific use, the limiting plate 26 contacts the limiting cylinder 25 during the movement of the fixed base plate 3 to avoid overtravel of the fixed base plate 3 and ensure the safety of wax injection.

[0033] Preferably: a wax injection cylinder 27 is installed on the bottom surface of the fixed base plate 3, a telescopic shaft 28 is installed on the output end of the wax injection cylinder 27, the other end of the telescopic shaft 28 is connected to a movable rod 29, and a wax liquid tank cover 30 is installed on the surface of the wax liquid tank 5.

[0034] During specific use, by starting the wax injection cylinder 27, the fixed base plate 3 is conveniently moved, and then the wax injector 6 on one side of the wax liquid tank 5 is conveniently moved to facilitate wax injection.

[0035] The working principle of the utility model when used specifically is as follows: first, the wax liquid tank 5 is heated, and at the same time, the empty tube casting to be wax-injected is loaded into the loading bin 13 through the loading disc, and the empty tube casting falls into the pipe groove on the surface of the pipe plate 14. Then, the empty tube casting to be wax-injected is aligned with the processing plate 15 through the pipe plate 14, and then the driving cylinder 9 is started to move the ejecting pipe 11 on one side of the linkage plate 10 to move the empty tube casting, and then the isolation plate 18 at the output end of the small cylinder 17 is moved to the inside of the processing plate 15, and the tail end of the empty tube casting is sealed, and then the wax injection cylinder 27 is started. The fixed base plate 3 is pushed on the surface of the wax injection machine base 2, and at the same time, the sliding block 24 on the bottom surface of the fixed base plate 3 is driven to slide along the slide rail 23. At the same time, the limit cylinder 25 interacts with the limit plate 26 to prevent the fixed base plate 3 from overtravel. At this time, the wax injector 6 on one side of the wax liquid tank 5 and the empty tube casting to be wax-injected on the surface of the processing plate 15 are performing wax injection operations. At the same time, the refrigerator 19 is working, and cold air is blown to the inside of the shell 1 through the fan 20, thereby ensuring that the surface of the empty tube casting after wax injection is evenly cooled, ensuring that the empty tube casting is fully automated during the wax injection process, and also improving the wax injection and demoulding efficiency.

[0036] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An empty pipe wax injection machine, comprising a housing (1) and a wax injection machine base (2) mounted inside the housing (1), characterized in that: A fixed base plate (3) is installed on the surface of the wax injection machine base (2), a movable plate (4) is provided on the top of the fixed base plate (3), a wax liquid tank (5) is installed on the surface of the movable plate (4), a wax injector (6) is connected to one side of the bottom end of the wax liquid tank (5), and a wax outlet pipe (7) is installed at one end of the wax injector (6); A positioning plate (8) is installed on the surface of the wax injection machine base (2), and driving cylinders (9) are installed at both ends of the positioning plate (8). The telescopic end of the driving cylinder (9) is connected to a linkage plate (10), and one side of the linkage plate (10) is connected to a top material pipe (11). A discharge plate (12) is installed on the surface of the positioning plate (8), and a loading bin (13) is provided on the top of the discharge plate (12). A pipe plate (14) is installed inside the discharge plate (12). A processing plate (15) is connected to one side of the positioning plate (8), and a bracket (16) is installed on one side of the processing plate (15). A small cylinder (17) is installed on the surface of the bracket (16), and the output end of the small cylinder (17) is connected to an isolation plate (18). A refrigerator (19) is installed on the inner wall of the housing (1), and a fan (20) is installed at the air outlet of the bottom surface of the refrigerator (19). An air inlet pipe (21) is installed on the top of the refrigerator (19).

2. The empty pipe wax injection machine according to claim 1, characterized in that: The surface of the pipe delivery plate (14) is provided with a pipe delivery groove, and the pipe delivery groove on the surface of the pipe delivery plate (14) is adapted to the open groove on the surface of the processing plate (15).

3. The empty pipe wax injection machine according to claim 1, characterized in that: The pipe plate (14) and the openings on the surface of the discharge plate (12) form a sliding connection structure, and the ejecting pipe (11) passes through the discharge plate (12) and is slidably connected to the pipe groove on the surface of the pipe plate (14).

4. The empty pipe wax injection machine according to claim 1, characterized in that: A blanking plate (22) is installed on the surface of the wax injection machine base (2), two blanking plates (22) are provided, and the blanking plates (22) are inclined.

5. The empty pipe wax injection machine according to claim 1, characterized in that: A slide rail (23) is installed on the surface of the fixed base plate (3), a slide block (24) is slidably connected to the surface of the slide rail (23), the top of the slide block (24) is connected to the bottom surface of the movable plate (4), a limit cylinder (25) is installed on the surface of the fixed base plate (3), and a limit plate (26) is installed on the bottom surface of the movable plate (4).

6. The empty pipe wax injection machine according to claim 1, characterized in that: A wax injection cylinder (27) is installed on the bottom surface of the fixed base plate (3), a telescopic shaft (28) is installed on the output end of the wax injection cylinder (27), and a movable rod (29) is connected to the other end of the telescopic shaft (28). A wax liquid tank cover (30) is installed on the surface of the wax liquid tank (5).