Disassembling tool for hydrostatic guideway of crankshaft grinding machine

Abstract

The utility model provides a crankshaft grinding machine static pressure guide rail dismounting tool which comprises a tool body, a containing cavity is formed in the tool body, one end of the containing cavity penetrates through the tool body, the part, penetrating through the tool body, of the containing cavity is a tool body opening, and the radial size of the containing cavity is not smaller than the radial size of a static pressure guide rail. The axial size of the containing cavity is not smaller than that of the hydrostatic guideway, the open end of the tool body is detachably connected with a machine tool, and the opening of the tool body corresponds to the hydrostatic guideway in position. A lead screw is arranged in the containing cavity, one end of the lead screw slidably penetrates through the end, away from the opening, of the tool body, the other end of the lead screw is detachably connected with the hydrostatic guideway, the end, away from the opening, of the tool body is rotationally connected with a rotating block, a threaded hole is formed in the rotating block, and the end, penetrating through the tool body, of the lead screw is in threaded connection in the threaded hole. The static pressure guide rail dismounting tool is simple and reasonable in structure, capable of improving the convenience degree and efficiency of static pressure guide rail dismounting, not prone to damage the static pressure guide rail and easy and convenient to operate.

Description

Technical Field

[0001] The utility model relates to the technical field of crankshaft grinders, in particular to a static pressure guide rail disassembly tool for a crankshaft grinder. Background Art

[0002] In production, when a problem arises with the hydrostatic guide rails of a crankshaft grinder, they must be removed from the machine for repair. Currently, this removal requires manual rigging with pliers to remove the rails from the machine. However, this method is inconvenient: limited space on the machine makes operation difficult. Furthermore, the hydrostatic guide rails are coated with a ceramic coating, which can easily damage the coating, rendering them unusable and requiring careful handling. Consequently, the removal of hydrostatic guide rails is currently difficult, requiring significant time and labor, and delaying production. Utility Model Content

[0003] To solve the problems in the background technology, the present invention proposes a disassembly tool for a hydrostatic guide rail of a crankshaft grinder, comprising a tool body, a housing provided in the tool body, one end of the housing passing through the tool body, a portion of the housing passing through the tool body forming an opening of the tool body, a radial dimension of the housing cavity being not less than a radial dimension of the hydrostatic guide rail, and an axial dimension of the housing cavity being not less than an axial dimension of the hydrostatic guide rail, one end of the opening of the tool body being detachably connected to the machine tool, and the position of the tool body opening corresponding to the hydrostatic guide rail;

[0004] A screw is provided in the accommodating cavity, one end of the screw slides through the end of the tooling body away from the opening, and the other end of the screw is detachably connected to the static pressure guide rail. The end of the tooling body away from the opening is rotatably connected to a rotating block, and a threaded hole is provided on the rotating block. One end of the screw passes through the tooling body and is threadedly connected to the threaded hole.

[0005] Preferably, one end of the opening of the tooling main body is connected to the machine tool through an alignment sleeve, and a first through hole and a second through hole are sequentially provided in the axial direction of the alignment sleeve, the first through hole and the second through hole are communicated, the inner diameter of the second through hole is the same as the radial size of the tooling main body opening, the inner diameter of the first through hole is larger than the outer diameter of the tooling main body, a plurality of first screw holes are provided in the first through hole along the circumference of the second through hole, the first screw holes pass through the alignment sleeve along the axial direction of the alignment sleeve, and mounting screw holes corresponding in number and position to the first screw holes are provided on the side of the machine tool close to the tooling main body, and the alignment sleeve and the machine tool are connected by bolts and threaded fit with the first screw holes and the mounting screw holes;

[0006] One end of the opening of the tool body is arranged in the first through hole, and the tool body is connected to the alignment sleeve by bolts.

[0007] Preferably, a main body pressure cover is fixed to the outer wall of one end of the tool body opening, and a plurality of mounting holes are provided on the main body pressure cover along the circumference. The outer wall of one end of the alignment sleeve is provided with a first through hole and a plurality of second screw holes are provided. The number of the second screw holes corresponds to the position of the mounting holes, and the main body pressure cover and the alignment sleeve are connected by bolts and threaded cooperation of the mounting holes and the second screw holes.

[0008] Preferably, a aligning ring is provided between the inner wall of the first through hole and the outer wall of the tooling body.

[0009] Preferably, the screw rod is detachably connected to the static pressure guide rail through a disassembly pull block, and the disassembly pull block includes a first disassembly pull block and a second disassembly pull block, one end of the first disassembly pull block is provided with a cylindrical protrusion, the outer wall of the cylindrical protrusion is provided with an external thread, and one end of the second disassembly pull block is provided with a mounting groove, the inner wall of the mounting groove is provided with an internal thread matching the external thread, and the cylindrical protrusion is threadedly connected in the mounting groove;

[0010] A third screw hole is provided at the center position of the mounting groove along the axial direction of the second disassembly block, the third screw hole passes through the second disassembly block, a fixing screw hole is provided at one end of the static pressure guide rail close to the tooling body, and the second disassembly block and the static pressure guide rail are connected by screws in threaded cooperation with the third screw hole and the fixing screw hole;

[0011] The first disassembly pull block is provided with a connecting screw hole matching the screw rod, and the screw rod is threadedly connected to the connecting screw hole.

[0012] Preferably, a bearing aligning piece is fixed to the end of the tooling body away from its opening by bolts, a through hole is provided at the center of the bearing aligning piece, the rotating block is rotatably installed in the through hole through the bearing, and the bearing aligning piece extends from the end of the rotating block away from the tooling body.

[0013] Preferably, there are two bearings, and the two bearings are arranged along the axial direction of the rotating block.

[0014] The beneficial effects of the utility model are:

[0015] The present invention utilizes a rotating block to move the screw, which allows the hydrostatic guide rail to be pulled out of the machine tool, achieving removal of the hydrostatic guide rail. This simple and convenient operation saves manpower, minimizes damage to the hydrostatic guide rail coating, and provides a superior removal experience. The present invention has a simple and rational structure and improves the convenience and efficiency of hydrostatic guide rail removal. Furthermore, the present invention has a high degree of assembly, making it easy to replace and repair various components. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0017] Figure 2This is a cross-sectional view of the overall structure of the utility model;

[0018] Figure 3 for Figure 2 A magnified view of the structure at center A;

[0019] Figure 4 for Figure 2 A magnified view of the structure at point B in the middle;

[0020] Figure 5 This is an exploded view of the structure of the utility model.

[0021] Numbers in the figure: 1. Tool body; 2. Accommodating chamber; 3. Hydrostatic guide rail; 4. Machine tool; 5. Rotating block; 6. Bearing alignment member; 7. Bearing; 8. Screw; 9. First disassembly pull block; 10. Second disassembly pull block; 11. Cylindrical protrusion; 12. Mounting groove; 13. Main body pressure cover; 14. Alignment sleeve; 15. Alignment ring; 16. First screw hole; 17. Screw; 18. Third screw hole. DETAILED DESCRIPTION

[0022] In order to make the present invention clearer and more understandable, the technical solution of the present invention is further described in detail below in combination with the accompanying drawings and embodiments. It should be understood that the given embodiment is only one of the implementation methods and does not represent all embodiments.

[0023] In this article, terms such as "inside" and "outside" are established based on the positional relationships shown in the drawings. Depending on the different drawings, the corresponding positional relationships may also change accordingly. Therefore, they cannot be understood as absolute limitations on the scope of protection.

[0024] Combined with attachment Figure 1 -Attached Figure 5 The crankshaft grinder static pressure guide rail disassembly tool comprises a tool body 1, wherein the tool body 1 is provided with a accommodating chamber 2, wherein one end of the accommodating chamber 2 passes through the tool body 1, and the portion where the accommodating chamber 2 passes through the tool body 1 is an opening of the tool body 1, wherein the radial dimension of the accommodating chamber 2 is not less than the radial dimension of the static pressure guide rail 3, and the axial dimension of the accommodating chamber 2 is not less than the axial dimension of the static pressure guide rail 3, and one end of the opening of the tool body 1 is detachably connected to the machine tool 4, and the position of the opening of the tool body 1 corresponds to that of the static pressure guide rail 3;

[0025] A screw rod 8 is provided in the accommodating chamber 2, one end of the screw rod 8 slides through the end of the tooling body 1 away from the opening, and the other end of the screw rod 8 is detachably connected to the static pressure guide rail 3. The end of the tooling body 1 away from the opening is rotatably connected to a rotating block 5, and a threaded hole is provided on the rotating block 5. The screw rod 8 passes through one end of the tooling body 1 and is threadedly connected to the threaded hole.

[0026] Specifically, one end of the opening of the tool body 1 is connected to the machine tool 4 through the alignment sleeve 14, and a first through hole and a second through hole are sequentially provided in the axial direction of the alignment sleeve 14, the first through hole and the second through hole are communicated, the inner diameter of the second through hole is the same as the radial size of the opening of the tool body 1, the inner diameter of the first through hole is larger than the outer diameter of the tool body 1, a plurality of first screw holes 16 are provided in the first through hole along the circumference of the second through hole, the first screw holes 16 pass through the alignment sleeve 14 axially, and the machine tool 4 is provided with mounting screw holes corresponding in number and position to the first screw holes 16 on the side close to the tool body 1, and the alignment sleeve 14 and the machine tool 4 are connected by bolts, the first screw holes 16 and the mounting screw holes through the threaded fit;

[0027] One end of the opening of the tooling body 1 is arranged in the first through hole, and a main body pressure cover 13 is fixed to the outer wall of the open end of the tooling body 1. A plurality of mounting holes are provided on the main body pressure cover 13 along the circumferential direction, and the alignment sleeve 14 is provided with a plurality of second screw holes on the outer wall of one end of the first through hole. The number of the second screw holes corresponds to the position of the mounting holes, and the main body pressure cover 13 and the alignment sleeve 14 are connected with the threads of the mounting holes and the second screw holes by bolts.

[0028] Specifically, an alignment ring 15 is provided between the inner wall of the first through hole and the outer wall of the tool body 1 , and the alignment ring 15 guides the alignment sleeve 14 to enhance the fixing effect of the alignment sleeve 14 on the tool body 1 .

[0029] Specifically, the screw rod 8 is detachably connected to the static pressure guide rail 3 through a disassembly pull block, and the disassembly pull block includes a first disassembly pull block 9 and a second disassembly pull block 10. The first disassembly pull block 9 is provided with a cylindrical protrusion 11 at one end, and the outer wall of the cylindrical protrusion 11 is provided with an external thread. The second disassembly pull block 10 is provided with a mounting groove 12 at one end, and the inner wall of the mounting groove 12 is provided with an internal thread matching the external thread. The cylindrical protrusion 11 is threadedly connected in the mounting groove 12.

[0030] A third screw hole 18 is provided at the center of the mounting groove 12 along the axial direction of the second disassembly block 10. The third screw hole 18 passes through the second disassembly block 10. A fixing screw hole is provided at one end of the static pressure guide rail 3 close to the tooling body 1. The second disassembly block 10 and the static pressure guide rail 3 are connected by screws 17 that cooperate with the threads of the third screw hole 18 and the fixing screw hole.

[0031] The first disassembly block is provided with a connecting screw hole that matches the screw rod 8, into which the screw rod 8 is threadedly connected. More specifically, the friction between the first and second disassembly blocks, the screw rod 8 and the first disassembly block, and the screw 17 and the static pressure guide rail 3 is greater than the friction between the screw rod 8 and the rotating block 5. This prevents the screw rod 8 from rotating with the rotating block 5 when the rotating block 5 is rotated.

[0032] Specifically, a bearing aligner 6 is bolted to the end of the tooling body 1 away from the opening. The bearing aligner 6 has a through-hole at its center, and the rotating block 5 is rotatably mounted in the through-hole via a bearing 7. The bearing aligner 6 extends from the end of the rotating block 5 away from the tooling body 1. Two bearings 7 are provided, arranged axially along the rotating block 5. These bearings 7 improve the smoothness and smoothness of the rotating block 5's rotation, further saving manpower, and preventing excessive wear on the rotating block 5, thereby increasing the tooling's service life. Using two bearings 7 further enhances these benefits.

[0033] More specifically, the accommodating cavity 2, the tool body 1, the rotating block 5, the screw rod 8, the bearing 7, the first disassembly pulling block 9, the second disassembly pulling block 10, the alignment sleeve 14 and the static pressure guide rail 3 are all coaxially arranged.

[0034] Usage process: Rotate the rotating block 5 to move the screw 8 axially. The screw 8 drives the hydrostatic guide rail 3 and gradually pulls the hydrostatic guide rail 3 out of the machine tool 4. The pulled hydrostatic guide rail 3 enters the accommodating chamber 2. After the hydrostatic guide rail 3 is completely pulled out of the machine tool 4, remove the tool body 1 from the machine tool 4, and then remove the hydrostatic guide rail 3 from the tool body 1 to repair the hydrostatic guide rail 3. Specifically, the hydrostatic guide rail 3 can be disassembled from the tool body 1 by rotating the rotating block 5 in the opposite direction to push the hydrostatic guide rail 3 out of the tool body 1, and then rotating the second disassembly pull block 10 to separate the second disassembly pull block 10 from the first disassembly pull block 9, and then using a screwdriver to rotate the screw 17 to remove the screw 17 to complete the disassembly of the hydrostatic guide rail 3.

[0035] Although embodiments of the present invention have been shown and described, it will be apparent to those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Crankshaft grinder static pressure guide rail disassembly tool, characterized by: The tooling body (1) comprises a tooling body (1), wherein a receiving cavity (2) is provided in the tooling body (1), one end of the receiving cavity (2) passes through the tooling body (1), and the portion of the receiving cavity (2) passing through the tooling body (1) is an opening of the tooling body (1), the radial dimension of the receiving cavity (2) is not less than the radial dimension of the static pressure guide rail (3), and the axial dimension of the receiving cavity (2) is not less than the axial dimension of the static pressure guide rail (3), one end of the opening of the tooling body (1) is detachably connected to the machine tool (4), and the position of the opening of the tooling body (1) corresponds to that of the static pressure guide rail (3); A screw rod (8) is provided in the accommodating cavity (2), one end of the screw rod (8) slides through the end of the tooling body (1) away from the opening, and the other end of the screw rod (8) is detachably connected to the static pressure guide rail (3). The end of the tooling body (1) away from the opening is rotatably connected to a rotating block (5), and a threaded hole is provided on the rotating block (5). One end of the screw rod (8) passes through the tooling body (1) and is threadedly connected in the threaded hole.

2. The static pressure guide rail disassembly tool for a crankshaft grinder according to claim 1, characterized in that: One end of the opening of the tooling body (1) is connected to the machine tool (4) through an alignment sleeve (14); a first through hole and a second through hole are sequentially provided in the alignment sleeve (14) along the axial direction; the first through hole and the second through hole are communicated; the inner diameter of the second through hole is the same as the radial dimension of the opening of the tooling body (1); the inner diameter of the first through hole is larger than the outer diameter of the tooling body (1); a plurality of first screw holes (16) are provided in the first through hole along the circumference of the second through hole; the first screw holes (16) pass through the alignment sleeve (14) along the axial direction of the alignment sleeve (14); a side of the machine tool (4) close to the tooling body (1) is provided with mounting screw holes corresponding in number and position to the first screw holes (16); the alignment sleeve (14) and the machine tool (4) are connected by bolts and the threads of the first screw holes (16) and the mounting screw holes; One open end of the tool body (1) is arranged in the first through hole, and the tool body (1) is connected to the alignment sleeve (14) via bolts.

3. The static pressure guide rail disassembly tool for a crankshaft grinder according to claim 2, characterized in that: A main body pressure cover (13) is fixed to the outer wall of one end of the opening of the tool body (1), and a plurality of mounting holes are provided on the main body pressure cover (13) along the circumference. The outer wall of one end of the alignment sleeve (14) is provided with a first through hole and a plurality of second screw holes are provided. The number of the second screw holes corresponds to the position of the mounting holes. The main body pressure cover (13) and the alignment sleeve (14) are connected by bolts and threaded fit of the mounting holes and the second screw holes.

4. The static pressure guide rail disassembly tool for a crankshaft grinder according to claim 3, characterized in that: A aligning ring (15) is provided between the inner wall of the first through hole and the outer wall of the tooling body (1).

5. The static pressure guide rail disassembly tool for a crankshaft grinder according to claim 1, characterized in that: The screw rod (8) is detachably connected to the static pressure guide rail (3) through a disassembly pull block, and the disassembly pull block includes a first disassembly pull block (9) and a second disassembly pull block (10), wherein the first disassembly pull block (9) is provided with a cylindrical protrusion (11) at one end, and the outer wall of the cylindrical protrusion (11) is provided with an external thread, and the second disassembly pull block (10) is provided with a mounting groove (12) at one end, and the inner wall of the mounting groove (12) is provided with an internal thread matching the external thread, and the cylindrical protrusion (11) is threadedly connected in the mounting groove (12); A third screw hole (18) is provided at the center position of the mounting groove (12) along the axial direction of the second disassembly pull block (10), and the third screw hole (18) passes through the second disassembly pull block (10). A fixing screw hole is provided at one end of the static pressure guide rail (3) close to the tooling body (1), and the second disassembly pull block (10) and the static pressure guide rail (3) are connected by screws (17) and the third screw hole (18) and the fixing screw hole. The first disassembly pull block (9) is provided with a connecting screw hole matching the screw rod (8), and the screw rod (8) is threadedly connected in the connecting screw hole.

6. The static pressure guide rail disassembly tool for a crankshaft grinder according to claim 1, characterized in that: A bearing aligning member (6) is fixed to the end of the tooling body (1) away from the opening thereof by means of bolts, a through hole is provided at the center of the bearing (7) aligning member, the rotating block (5) is rotatably mounted in the through hole via the bearing (7), and the bearing aligning member (6) extends from the end of the rotating block (5) away from the tooling body (1).

7. The static pressure guide rail disassembly tool for a crankshaft grinder according to claim 6, characterized in that: There are two bearings (7), and the two bearings (7) are arranged along the axial direction of the rotating block (5).

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