Frame dismounting machine for photovoltaic panel recovery device
By designing a frame removal machine for photovoltaic panel recycling device, the mechanized removal of photovoltaic panel frames is achieved using automated components, solving the problem of time-consuming and labor-intensive manual dismantling and safety hazards, and achieving efficient and safe frame removal.
Patent Information
- Application Number
- CN202422489523.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In the prior art, the removal of photovoltaic panel frames mainly relies on manual or mechanical cutting methods, which are time-consuming and labor-intensive, have great safety risks and cannot be removed from the whole board.
A photovoltaic panel recycling device frame removal machine is designed, using frames, platform mechanisms, conveyors, linear cylinders, hydraulic cylinders and cylinders to realize the automatic removal of the photovoltaic panel frames, and the mechanized removal of the frames is completed through the cooperation of linear slide rails and hooks.
The mechanized removal of photovoltaic panel frames has been achieved, labor-saving, improving production efficiency, ensuring safety and clean production, and achieving the effect of energy saving and consumption reduction.
Smart Images

Figure CN223235535U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical automation, in particular to a photovoltaic panel recycling device frame remover. Background Art
[0002] The recycling of photovoltaic panels has become an issue to be solved in the industry.
[0003] Minor damage and defective products during production need to be recycled and reused.
[0004] Currently, the only methods for removing aluminum frames include manual removal and mechanical cutting, which cannot remove the entire panel and carry broken glass. Removal is labor-intensive and time-consuming, and poses many safety hazards.
[0005] Therefore, we propose a photovoltaic panel recycling device frame removal machine to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a photovoltaic panel recycling device and a frame remover to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a photovoltaic panel recycling device frame removal machine, comprising: a frame, a platform mechanism is arranged in the middle of the frame, and a conveyor is arranged in the middle of the platform mechanism;
[0008] The frame is located above the platform mechanism and is provided with a horizontal frame running through it. Left and right frame removal devices are symmetrically provided on the lower surface of the horizontal frame. The left and right frame removal devices include linear cylinders. The telescopic ends of the linear cylinders are fixedly installed with removal push heads. The removal push heads are slidably connected to linear slide rails. The linear slide rails are fixedly installed on the lower surface of the horizontal frame.
[0009] The frame is provided with a power assembly for driving the horizontal frame to rise and fall;
[0010] A pressing assembly is arranged in the center of the cross frame;
[0011] Two sets of front and rear frame removal devices are symmetrically arranged on the platform mechanism. The front and rear frame removal devices include a hydraulic telescopic cylinder and an air cylinder. The upper end of the hydraulic cylinder is rotatably set, and the telescopic end of the hydraulic cylinder is rotatably connected to the tail end of the cylinder. The telescopic end of the cylinder is connected to remove the hook claw, and the cylinder is rotatably set.
[0012] Preferably, the platform mechanism is arranged on the lifting mechanism, and the conveyor is provided with a coding positioning device.
[0013] Preferably, the feed end of the platform mechanism is designed with a pneumatic baffle.
[0014] Preferably, the frame is provided with a frame receiving box on the four sides of the platform mechanism.
[0015] Preferably, the power assembly includes two sets of lifting cylinders, the cylinder body parts of the lifting cylinders are fixedly connected to the top of the frame, and the telescopic ends of the lifting cylinders are fixedly connected to the cross frame.
[0016] Preferably, the cross frame is fixedly connected with a guide rod assembly, which includes a linear bearing, which is fixedly mounted on the top of the frame.
[0017] Preferably, the clamping assembly mainly includes a hydraulic cylinder, the telescopic end of the hydraulic cylinder is fixedly connected to a pressure plate, the hydraulic cylinder is fixedly mounted on a horizontal frame, and the pressure plate is located directly above the platform mechanism.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] 1. Complete the task of dismantling the photovoltaic panel frame, realize the replacement of manual labor with machinery, save labor, and achieve the needs of energy conservation and consumption reduction, clean and safe production, and scientific and technological innovation;
[0020] 2. Various safety protection structures of the equipment achieve the purpose of safe production. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural diagram of the utility model;
[0022] Figure 2 It is a left view of the utility model;
[0023] Figure 3 This is a schematic structural diagram of the horizontal frame in the utility model;
[0024] Figure 4 It is a left view of the horizontal frame in the utility model.
[0025] In the figure: 1. Frame; 2. Conveyor; 3. Front and rear frame removal device; 4. Horizontal frame; 5. Lifting cylinder; 6. Guide rod assembly; 7. Clamping assembly; 71. Pressing plate; 8. Left and right frame removal device; 81. Linear slide rail; 82. Push head removal; 9. Frame collection. DETAILED DESCRIPTION
[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1 - Figure 4The utility model provides a technical solution: a photovoltaic panel recycling device frame removal machine, including: a frame 1, a platform mechanism, a rising mechanism and a frame removal mechanism are arranged in the frame 1, and the frame removal mechanism includes left and right frame removal devices 8 and front and rear frame removal devices 3.
[0028] A conveyor 2 is provided in the middle of the platform mechanism. The conveyor 2 is an electric chain transport mechanism for transporting loading and unloading of the frame.
[0029] The platform mechanism is arranged on the lifting mechanism to realize the rising and falling of the entire platform mechanism.
[0030] The feed end of the platform mechanism is designed with a pneumatic baffle to prevent photovoltaic panels from entering the platform mechanism.
[0031] Conveyor 2 is provided with a coding and positioning device for coding and positioning each photovoltaic panel to cooperate with the automated system's entry and exit platform mechanism.
[0032] The frame receiving boxes 9 are provided on the four sides of the platform mechanism of the rack 1. The frame receiving boxes 9 are used to collect the frame materials taken out of the photovoltaic panels.
[0033] The frame 1 is located on the platform mechanism and is designed with blocking guardrails around it for safe production.
[0034] The frame 1 is located above the platform mechanism and is penetrated by a horizontal frame 4. The lower surface of the horizontal frame 4 is symmetrically provided with left and right frame removal devices 8. The left and right frame removal devices 8 include linear cylinders. The telescopic ends of the linear cylinders are fixedly installed with removal push heads 82. The removal push heads 82 are slidably connected to linear slide rails 81. The linear slide rails 81 are fixedly installed on the lower surface of the horizontal frame 4.
[0035] By retracting the linear cylinder, the removal push head 82 is pulled outward, and the removal push head 82 hooks the photovoltaic panel frame to complete the removal of the frame. The linear slide rail 81 ensures the linear movement of the removal push head 82, so that its force is even and the force on the frame is more balanced and stable.
[0036] Two sets of lifting cylinders 5 are provided on the cross frame 4. The cylinder body of the lifting cylinder 5 is fixedly connected to the top of the frame 1, and the telescopic end of the lifting cylinder 5 is fixedly connected to the cross frame 4. The telescopic end is driven to rise and fall by the lifting cylinder 5, so that the cross frame 4 is raised and lowered.
[0037] A guide rod assembly 6 is fixedly connected to the cross frame 4. The guide rod assembly 6 includes a linear bearing. The linear bearing is fixedly installed on the top of the frame 1 to play a linear guiding role in the lifting and lowering of the cross frame 4.
[0038] A clamping assembly 7 is arranged in the center of the cross frame 4. The clamping assembly 7 mainly includes a hydraulic cylinder. The telescopic end of the hydraulic cylinder is fixedly connected to a pressure plate 71. The hydraulic cylinder is fixedly mounted on the cross frame 4. The pressure plate 71 is located directly above the platform mechanism. The pressure plate 71 is moved downward by the telescopic movement of the hydraulic cylinder to press the photovoltaic panel on the platform mechanism.
[0039] Two sets of front and rear frame removal devices 3 are symmetrically arranged on the platform mechanism. The front and rear frame removal devices 3 include a hydraulic telescopic cylinder and a pneumatic cylinder. The upper end of the hydraulic cylinder is rotatably arranged, and the telescopic end of the hydraulic cylinder is rotatably connected to the tail end of the pneumatic cylinder. The telescopic end of the cylinder is connected to remove the hook claw, and the cylinder is rotatably arranged;
[0040] The telescopic drive cylinder of the hydraulic telescopic cylinder rotates up and down, and the telescopic end of the cylinder is swung up and down by using the lever principle. The cylinder drives the telescopic end to retract, so that the hook claws hook the front and rear frames of the photovoltaic panel for removal.
[0041] Frame 1 is designed with a hydraulic station to provide oil pressure to the cylinder workers.
[0042] Rack 1 is connected to an automatic control system. Rack 1 is equipped with several sensors to read various data and upload them to the automatic control system. The automatic control system reads the data and issues work instructions to each working module to complete the automatic frame removal of the photovoltaic panel.
[0043] Working principle: The photovoltaic panel is transported to the platform mechanism via the conveyor 2. The pneumatic baffle of the platform mechanism rises to block the next photovoltaic panel. The platform mechanism is raised by the lifting mechanism. The pressing assembly 7 works to press and fix the photovoltaic panel. The left and right frame removal devices 8 and the front and rear frame removal devices 3 work, and the removal pusher 8 and the hook claw are pressed against the inner side of the photovoltaic panel frame, and then retreat. The removal pusher 8 and the hook claw remove the frame from the photovoltaic panel and automatically fall into the frame storage box 9 after being pulled away from the platform mechanism.
[0044] Each mechanism retreats, and the dismantled photovoltaic panels are sent out by conveyor 2.
[0045] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0046] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic panel recycling device frame remover, comprising: The frame (1) is characterized in that: a platform mechanism is provided in the middle of the frame (1), and a conveyor (2) is provided in the middle of the platform mechanism; The frame (1) is located above the platform mechanism and is provided with a cross frame (4) extending therethrough. Left and right frame removal devices (8) are symmetrically provided on the lower surface of the cross frame (4). The left and right frame removal devices (8) comprise linear cylinders. The telescopic ends of the linear cylinders are fixedly provided with removal push heads (82). The removal push heads (82) are slidably connected to linear guide rails (81). The linear guide rails (81) are fixedly provided on the lower surface of the cross frame (4). The frame (1) is provided with a power assembly for driving the horizontal frame (4) to rise and fall; A pressing assembly (7) is centrally arranged on the cross frame (4); Two sets of front and rear frame removal devices (3) are symmetrically arranged on the platform mechanism. The front and rear frame removal devices (3) include a hydraulic telescopic cylinder and an air cylinder. The upper end of the hydraulic cylinder is rotatably arranged. The telescopic end of the hydraulic cylinder is rotatably connected to the tail end of the air cylinder. The telescopic end of the air cylinder is connected to remove the hook claw. The cylinder is rotatably arranged.
2. A photovoltaic panel recycling device frame remover according to claim 1, characterized in that: The platform mechanism is arranged on the lifting mechanism, and the conveyor (2) is provided with a coding positioning device.
3. A photovoltaic panel recycling device frame remover according to claim 2, characterized in that: The feed end of the platform mechanism is designed with a pneumatic baffle.
4. A photovoltaic panel recycling device frame remover according to claim 1, characterized in that: Frame receiving boxes (9) are provided on the four sides of the platform mechanism.
5. The photovoltaic panel recycling device frame remover according to claim 1, characterized in that: The power assembly comprises two groups of lifting cylinders (5), the cylinder body of the lifting cylinders (5) is fixedly connected to the top of the frame (1), and the telescopic ends of the lifting cylinders (5) are fixedly connected to the cross frame (4).
6. A photovoltaic panel recycling device frame remover according to claim 5, characterized in that: The cross frame (4) is fixedly connected to a guide rod assembly (6), which includes a linear bearing fixedly mounted on the top of the frame (1).
7. The photovoltaic panel recycling device frame remover according to claim 1, characterized in that: The clamping assembly (7) mainly comprises a hydraulic cylinder, the telescopic end of the hydraulic cylinder is fixedly connected to a pressing plate (71), the hydraulic cylinder is fixedly mounted on the cross frame (4), and the pressing plate (71) is located directly above the platform mechanism.
Citation Information
Cited By
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