Corner cleaning machine
Through the combination of the sliding workbench and the precision adjustable mold-reliable device, the problem of precise machining of the decorative parts is solved, efficient and precise grinding effects are achieved, and the problems of low efficiency, poor accuracy and high cost in the existing technology are solved.
Patent Information
- Application Number
- CN202421746726.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The prior art is difficult to efficiently and accurately handle the cornering of the decorative parts, resulting in low processing efficiency, poor accuracy and high cost, especially in the cutting and clamping of special-shaped decorative parts, errors and accidents are prone to occur.
It adopts a sliding workbench and a precision adjustable mold relay device, combined with a matte belt for precise grinding of the decorative parts, and precise angle control is achieved by adjusting the components.
It realizes rapid and precise processing of the corners of the decorative parts, with an accuracy of up to 0.002 mm, ensuring that the stainless steel color plate does not fade or turn black, and the processing speed is more than 50 times that of traditional processes.
Smart Images

Figure CN223235936U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of corner cleaning machines, and particularly relates to a corner cleaning machine. Background Art
[0002] The most challenging job in the decoration, furnishing, and renovation industries is corner and frame assembly. During construction, as long as the corners are properly assembled, the pass rate for construction according to the drawings reaches 80%. Project acceptance often focuses on the corners, and traditionally, corner assembly is performed manually. This requires a very high level of skill from the artisan. Even so, scratches, bruises, and discoloration still occur frequently, and marking complex decorative pieces is challenging. Some jobs simply cannot be accurately marked manually, requiring repeated grinding and trial assembly during processing. This not only reduces efficiency but also fails to achieve the desired effect.
[0003] Laser cutting and mechanical cutting, which are popular on the market, are good options, but they still cannot meet the needs. The reason is that laser can only cut flat and simple surfaces, and the requirements for tooling are also very high. Moreover, it can only cut in batches. In decoration projects, there are many changes, and batches of workpieces are small. Many workpieces require secondary processing after laser cutting, such as extrusion and bending, which will have errors and require manual grinding, which is costly. Mechanical cutting is only suitable for workpieces with simple shapes. It is very difficult to clamp workpieces with complex shapes such as extrusion and bending. It cannot guarantee stable clamping, and the accident rate during processing is particularly high. Some workpieces cannot be clamped or cut at all.
[0004] In order to solve the above problems, this application proposes a corner cleaning machine. Utility Model Content
[0005] To address the problems raised in the aforementioned background technology, the present invention provides a corner cleaning machine utilizing a sliding worktable, equipped with a precision adjustable backing device and a precision adjustable grinding device. This machine achieves linear grinding of the rough-machined surface at the corners of irregularly shaped decorative parts using a single contact process. It features a high processing speed, over 50 times faster than conventional corner splicing processes, and an accuracy of 0.002 mm, ensuring that various stainless steel color plates remain colorfast and black during the splicing process.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a corner cleaning machine, comprising a support frame, a workbench is installed on the top of the support frame, and a decorative part precision grinding mechanism is provided on the top of the workbench;
[0007] The decorative part precision grinding mechanism includes a support platform, a drive motor, a drive wheel, a support side plate, a rotating shaft, a grinding belt, a drive belt, a reciprocating assembly and an adjusting assembly. The support platform is fixedly connected to one side of the top of the support frame, the drive motor is installed on the top of the support platform, and the output end of the drive motor is fixedly connected to the drive wheel, the support side plates are symmetrically fixedly connected to the inner wall of the support frame, the rotating shaft is symmetrically rotationally connected to both sides of the inner wall of the support side plate, the grinding belt is sleeved on the rotating shaft, one section of the rotating shaft passes through one side of the support side plate, and the drive belt is sleeved on a section of the rotating shaft and the drive wheel. The reciprocating assembly is arranged on the top of the workbench, and the adjusting assembly is arranged on the reciprocating assembly.
[0008] As a preferred angle cleaning machine of the present invention, the reciprocating assembly includes a guide seat, a placement table, a positioning shaft and a backing plate. The guide seat is installed on the top of the workbench, the placement table is slidably connected to the top of the guide seat, the positioning shaft is installed on one side of the top of the placement table, two backing plates are provided, and a section of the backing plate is rotatably connected to the positioning shaft.
[0009] As a preferred angle cleaning machine of the present invention, the adjustment component is provided with two groups, which correspond to the two supporting plate types respectively. The adjustment component includes a mounting head, a connecting arm, a threaded cap and a positioning rod. The mounting head is threadedly connected to the placement table, the threaded cap is fixedly connected to one end of the connecting arm, one end of the positioning rod is fixedly connected to the supporting plate, the threaded cap is threadedly sleeved on the other end of the positioning rod, and the other end of the connecting arm is threaded through one side of the mounting head.
[0010] As a preferred embodiment of the corner cleaning machine of the present invention, a plurality of threaded holes for assembling the adjustment components are provided on the top of the placement table.
[0011] As a preferred embodiment of the corner cleaning machine of the present invention, the mounting head is an L-shaped plate, and fastening bolts are installed on the mounting head.
[0012] As a preferred embodiment of the corner cleaning machine of the present invention, a limiting plate for slidingly engaging with the guide seat is fixedly connected to the bottom of the placement table.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The positioning shaft is installed on the top side of the placement table. There are two templates, and one end of the template is rotatably connected to the positioning shaft. After adjusting the position of the template with the adjustment component, the decorative piece is placed against the template. By pushing the placement table back and forth, the open angle of the decorative piece can be conveniently ground under the action of the grinding belt, further making the grinding angle more accurate.
[0015] 2. One end of the positioning rod is fixedly connected to the backing plate, and the threaded cap is threadedly sleeved on the other end of the positioning rod. The other end of the connecting arm is threaded through one side of the mounting head. Because the mounting head is an L-shaped plate, a fastening bolt is installed on the mounting head. By screwing the fastening bolt on the mounting head, the position of the mounting head can be adjusted, so that the position of the backing plate can be adjusted arbitrarily between 45 degrees and 90 degrees. An adjusting nut is threadedly sleeved on the other end of the connecting arm. Therefore, by rotating the adjusting nut, the connecting arm can be driven to drive the backing plate to perform fine-tuning of the angle, which can meet different production requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic structural diagram of the guide seat in the utility model;
[0019] Figure 3 This is a schematic structural diagram of the template in the utility model;
[0020] Figure 4 For this utility model Figure 3 A schematic diagram of the structure enlarged;
[0021] Figure 5 It is a structural schematic diagram of the abrasive belt in the utility model.
[0022] In the picture:
[0023] 1. Support frame;
[0024] 2. Workbench;
[0025] 3. Precision grinding mechanism for decorative parts; 31. Support platform; 32. Drive motor; 33. Drive wheel; 34. Support side plate; 35. Rotating shaft; 36. Abrasive belt; 37. Drive belt; 38. Reciprocating assembly; 381. Guide seat; 382. Placement platform; 383. Positioning shaft; 384. Back plate; 39. Adjustment assembly; 391. Mounting head; 392. Connecting arm; 393. Threaded cap; 394. Positioning rod. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] like Figure 1 As shown;
[0028] A corner cleaning machine comprises a support frame 1, a workbench 2 is mounted on the top of the support frame 1, and is characterized in that a decorative part precision grinding mechanism 3 is provided on the top of the workbench 2.
[0029] In this embodiment, under normal circumstances, the popular laser cutting and mechanical cutting methods on the market are good choices, but they still cannot meet the needs. The reason is that laser can only cut flat surfaces and simple shapes, and the requirements for tooling are also very high. Moreover, it can only cut in batches. In decoration projects, there are many changes, and batch workpieces are small. Many workpieces require secondary processing after laser cutting, such as extrusion and bending, which will result in errors and require manual grinding, which is costly. Mechanical cutting is only suitable for workpieces with simple shapes. It is very difficult to clamp workpieces with complex shapes such as extrusion and bending, and it cannot ensure stable clamping. The accident rate during processing is particularly high, and some workpieces cannot be clamped or cut at all. Therefore, by adding a decorative part precision grinding mechanism 3, the rough-machined surface at the corner of the decorative part can be conveniently ground, and the grinding angle can be easily adjusted.
[0030] like Figure 1-Figure 5 As shown;
[0031] By adding a precision grinding mechanism 3 to existing corner cleaning machines, the decorative parts can be precisely ground. This solves the problem of high variation and small batch sizes in decorative projects. Many workpieces require secondary processing after laser cutting, such as extrusion and bending, which can introduce errors and require manual grinding, which is costly. Mechanical cutting is only suitable for simple workpieces. Clamping complex workpieces, such as those produced by extrusion and bending, is difficult and cannot be guaranteed to be stable. This leads to a high incidence of accidents during processing, and some workpieces cannot be clamped or cut at all.
[0032] More specifically:
[0033] In combination with the above content, in order to conveniently grind the rough-machined surface at the corner of the decorative part, and the grinding angle can be conveniently adjusted, a decorative part precision grinding mechanism 3 is provided on the top of the workbench 2. The decorative part precision grinding mechanism 3 includes a support platform 31, a drive motor 32, a drive wheel 33, a support side plate 34, a rotating shaft 35, a grinding belt 36, a drive belt 37, a reciprocating component 38 and an adjustment component 39. The support platform 31 is fixedly connected to one side of the top of the support frame 1, and the drive motor 32 is installed on the support platform 3 1, and the output end of the drive motor 32 is fixedly connected to the drive wheel 33, the support side plates 34 are symmetrically fixedly connected to the inner wall of the support frame 1, the rotating shaft 35 is symmetrically rotatably connected to both sides of the inner wall of the support side plates 34, the frosting belt 36 is sleeved on the rotating shaft 35, one section of which passes through one side of the support side plate 34, one end of the rotating shaft 35 and the drive wheel 33 are sleeved with a drive belt 37, a reciprocating assembly 38 is arranged on the top of the workbench 2, and an adjusting assembly 39 is arranged on the reciprocating assembly 38.
[0034] In this embodiment: when it is necessary to grind the rough surface of the corner of the decorative part, the support platform 31 is fixedly connected to one side of the top of the support frame 1, the drive motor 32 is installed on the top of the support platform 31, and the output end of the drive motor 32 is fixedly connected to the drive wheel 33, the support side plate 34 is symmetrically fixedly connected to the inner wall of the support frame 1, the rotating shaft 35 is symmetrically connected to the inner wall of the support side plate 34, and the grinding belt 36 is set on the rotating shaft 35, wherein a section of the rotating shaft 35 passes through one side of the support side plate 34. One end of the rotating shaft 35 is connected to the driving wheel 33 with a driving belt 37. The reciprocating component 38 is arranged on the top of the workbench 2, and the adjusting component 39 is arranged on the reciprocating component 38. First, the position of the backing mold on the reciprocating component 38 is adjusted by the adjusting component 39, and then the decorative piece is placed on the backing mold. By starting the driving motor 32, the grinding belt 36 is driven to rotate at high speed under the action of the driving belt 37, and then the chamfer of the decorative piece is conveniently ground. The grinding angle can be conveniently adjusted according to the inclination angle of the backing mold.
[0035] To go further: the reciprocating assembly 38 includes a guide seat 381, a placement table 382, a positioning shaft 383 and a support plate 384. The guide seat 381 is installed on the top of the workbench 2, the placement table 382 is slidably connected to the top of the guide seat 381, the positioning shaft 383 is installed on one side of the top of the placement table 382, and two support plates 384 are provided, and one end of the support plate 384 is rotatably connected to the positioning shaft 383.
[0036] In this embodiment: In order to improve the grinding effect, the guide seat 381 is installed on the top of the workbench 2, the placement table 382 is slidably connected to the top of the guide seat 381, the positioning shaft 383 is installed on the top side of the placement table 382, and two support plates 384 are provided, and one end of the support plate 384 is rotatably connected to the positioning shaft 383. After the adjustment component 39 adjusts the position of the support plate 384, the decorative part is placed against the support plate 384. By pushing the placement table 382 back and forth, the chamfers of the decorative part can be conveniently ground under the action of the frosting belt 36, and the grinding angle is further made more accurate.
[0037] To go further: there are two groups of adjustment components 39, which correspond to two supporting plate forms 384 respectively. The adjustment components 39 include a mounting head 391, a connecting arm 392, a threaded cap 393 and a positioning rod 394. The mounting head 391 is threadedly connected to the placement table 382, the threaded cap 393 is fixedly connected to one end of the connecting arm 392, one end of the positioning rod 394 is fixedly connected to the supporting plate 384, the threaded cap 393 is threadedly sleeved on the other end of the positioning rod 394, and the other end of the connecting arm 392 is threaded through one side of the mounting head 391.
[0038] In this embodiment: in order to conveniently adjust the grinding angle, the mounting head 391 is threadedly connected to the placement table 382, the threaded cap 393 is fixedly connected to one end of the connecting arm 392, one end of the positioning rod 394 is fixedly connected to the backing plate 384, the threaded cap 393 is threadedly sleeved on the other end of the positioning rod 394, and the other end of the connecting arm 392 is threaded through one side of the mounting head 391. Since the mounting head 391 is an L-shaped plate, a fastening bolt is installed on the mounting head 391, and then the position of the mounting head 391 can be adjusted by screwing the fastening bolt on the mounting head 391, so that the position of the backing plate 384 can be arbitrarily adjusted between 45 degrees and 90 degrees. An adjusting nut is threadedly sleeved on the other end of the connecting arm 392. Therefore, by rotating the adjusting nut, the connecting arm can drive the backing plate 384 to perform fine-tuning of the angle, which can meet different production requirements.
[0039] It is understandable that a plurality of threaded holes for assembling the adjustment assembly 39 are provided on the top of the placement platform 382 , and a limiting plate for slidingly engaging with the guide seat 381 is fixedly connected to the bottom of the placement platform 382 .
[0040] It should be noted that: one side of the bottom of the supporting side panel 34 can be rotatably connected to the supporting frame 1, and the back of the supporting frame 1 can be fixedly connected to a horizontal fixing plate, and a structure similar to the adjustment component 39 is provided on the supporting platform 31 and connected to the horizontal fixing plate, so as to control the sanding belt 36 to be adjusted at an angle of 0-30 degrees.
[0041] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A corner cleaning machine, comprising a support frame (1), a workbench (2) being mounted on the top of the support frame (1), characterized in that: A decorative part precision grinding mechanism (3) is provided on the top of the workbench (2); The decorative part precision grinding mechanism (3) comprises a support platform (31), a drive motor (32), a drive wheel (33), a support side plate (34), a rotating shaft (35), a grinding belt (36), a drive belt (37), a reciprocating assembly (38) and an adjusting assembly (39), wherein the support platform (31) is fixedly connected to one side of the top of the support frame (1), the drive motor (32) is installed on the top of the support platform (31), and the output end of the drive motor (32) is fixedly connected to the drive wheel (33), and the support side plate (34) is symmetrically fixed. The rotating shaft (35) is connected to the inner wall of the support frame (1), and is symmetrically connected to the inner walls of the supporting side plates (34). The abrasive belt (36) is sleeved on the rotating shaft (35), wherein a section of the rotating shaft (35) passes through one side of the supporting side plates (34). One end of the rotating shaft (35) is sleeved on the driving belt (37) on the driving wheel (33). The reciprocating assembly (38) is arranged on the top of the workbench (2), and the adjusting assembly (39) is arranged on the reciprocating assembly (38).
2. The corner cleaning machine according to claim 1, characterized in that: The reciprocating assembly (38) includes a guide seat (381), a placement table (382), a positioning shaft (383) and a support plate (384), wherein the guide seat (381) is installed on the top of the workbench (2), the placement table (382) is slidably connected to the top of the guide seat (381), the positioning shaft (383) is installed on one side of the top of the placement table (382), two support plates (384) are provided, and a section of the support plate (384) is rotatably connected to the positioning shaft (383).
3. The corner cleaning machine according to claim 2, characterized in that: The adjustment assembly (39) is provided with two groups, and corresponds to the two supporting plates (384) respectively. The adjustment assembly (39) includes a mounting head (391), a connecting arm (392), a threaded cap (393) and a positioning rod (394). The mounting head (391) is threadedly connected to the placement table (382), the threaded cap (393) is fixedly connected to one end of the connecting arm (392), one end of the positioning rod (394) is fixedly connected to the supporting plate (384), the threaded cap (393) is threadedly sleeved on the other end of the positioning rod (394), and the other end of the connecting arm (392) is threadedly passed through one side of the mounting head (391).
4. The corner cleaning machine according to claim 2, characterized in that: The top of the placement platform (382) is provided with a plurality of threaded holes for assembling the adjustment assembly (39).
5. The corner cleaning machine according to claim 3, characterized in that: The mounting head (391) is an L-shaped plate, and a fastening bolt is mounted on the mounting head (391).
6. The corner cleaning machine according to claim 2, characterized in that: The bottom of the placement platform (382) is fixedly connected to a limiting plate for slidingly engaging with the guide seat (381).