Automatic sand blasting recovery robot
By designing an automatic sandblasting recycling robot, automatic sandblasting and sand recovery on the ship's surface is achieved using mobile devices, adsorption devices and vacuum devices, which solves the time-consuming, labor-intensive and dangerous problems of manual sandblasting, and improves cleaning efficiency and safety.
Patent Information
- Application Number
- CN202422550156.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
In the prior art, the cleaning of ship surfaces requires manual sand blasting, which is time-consuming, labor-intensive and dangerous.
An automatic sandblasting recycling robot is designed, including a sandblasting robot and a sand supply device. It uses mobile devices, adsorption devices and vacuum devices to realize automatic sandblasting and sand recovery. It is adsorbed on the surface of the ship through magnetic blocks, and the brush is cleaned and the sand is recovered using a vacuum device to realize automatic cleaning.
It realizes automatic treatment of sandblasting on the surface of the ship, improves cleaning efficiency and safety, avoids the danger of manual operation, and ensures cleaning effect and protection of the ship's surface.
Smart Images

Figure CN223236057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of robots, in particular to an automatic sandblasting recovery robot. Background Art
[0002] After the ship returns to the port, before repairing the paint, it is necessary to spray sand, copper ore and other abrasives on the surface of the workpiece to remove rust and marine shells attached to the surface of the ship to achieve a certain degree of cleanliness.
[0003] The existing methods for cleaning the surface of ships are manual cleaning, or climbing up the side of the ship with a sandblasting gun to manually blast and recover sand. Although this can meet the cleaning requirements, it is labor-intensive and dangerous to operate. Utility Model Content
[0004] Therefore, in order to solve the above problems, the present invention proposes an automatic sandblasting recovery robot which can automatically sandblast the surface of a ship.
[0005] To achieve the above-mentioned purpose, the technical solution of the present utility model is to provide an automatic sandblasting recovery robot, including a sandblasting robot capable of moving on the surface of a ship, the sandblasting robot including a fixed frame, a sliding plate slidingly provided on the fixed frame, a sandblasting gun provided on the sliding plate, a sandblasting gun provided with a sand supply pipe connected to an external sand supply at one end of the sandblasting gun, a vacuum device for preventing sand from falling at the other end of the sandblasting gun, a sliding device for driving the sliding plate to slide on the fixed frame, and a moving device for driving the fixed frame to move on the surface of the ship.
[0006] A further improvement is that the moving device includes symmetrically arranged moving boxes, which are arranged at both ends of the fixed frame. The moving boxes are respectively provided with moving wheels for rotation. A driving device for driving the moving wheels to rotate is provided inside the moving box, and the moving box is provided with an adsorption device to prevent the robot from falling.
[0007] A further improvement is that the adsorption device includes a plurality of magnetic blocks, which are arranged at the bottom of the mobile box through a Halbach array and are attracted to the surface of the ship.
[0008] A further improvement is that the vacuum device includes a brush sleeve, which is arranged at the end of the spray gun tube, and the surface of the brush sleeve is densely covered with soft brushes, which resist the surface of the ship.
[0009] A further improvement is that: the sliding device is a sliding electric cylinder, the sliding electric cylinder is transversely arranged on the fixed frame, and the sliding plate is arranged on the sliding electric cylinder.
[0010] A further improvement is that: a universal wheel for auxiliary movement is provided at the bottom of the fixing frame, and auxiliary magnetic blocks are provided at both ends of the universal wheel of the fixing frame, and the auxiliary magnetic blocks are arranged through a Halbach array.
[0011] The advantages and beneficial effects of the utility model are:
[0012] The structure is simple and it can automatically sandblast the surface of the ship. The sandblasting robot and sand supply device can automatically sandblast the surface of the ship and automatically recover the blasted sand, thus avoiding manual operation and improving the safety and efficiency of cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a structural schematic diagram of an automatic sandblasting recovery robot according to an embodiment of the present utility model.
[0014] Figure 2 This is a schematic structural diagram of a sandblaster according to an embodiment of the present invention.
[0015] Figure 3 This is a schematic structural diagram of a sandblaster according to an embodiment of the present invention.
[0016] Figure 4 This is a schematic structural diagram of the sand supply device according to an embodiment of the present utility model.
[0017] Figure 5 This is a schematic structural diagram of the sand supply device according to an embodiment of the present utility model. DETAILED DESCRIPTION
[0018] The following embodiments are used to further describe the specific embodiments of the present invention in conjunction with the accompanying drawings and examples. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and are not intended to limit the scope of protection of the present invention.
[0019] like Figure 1-Figure 5As shown, an automatic sandblasting recovery robot is applied to an automatic sandblasting cleaning device for cleaning the surface of a ship, including a sandblasting robot 1 that can move on the surface of the ship and a sand supply device 2, the sandblasting robot 1 includes a fixed frame 6, a sliding plate 12 is slidably provided on the fixed frame 6, a sandblasting gun 9 is provided on the sliding plate 12, one end of the sandblasting gun 9 is connected to the sand supply device 2 through a sand supply pipe 3, and the other end of the sandblasting gun 9 is provided with a brush 15 set 13, and the surface of the brush 15 set 13 is densely covered with soft brushes 15, the fixed frame 6 is provided with a sliding electric cylinder 11 for driving the sliding plate 12 to slide, the sliding electric cylinder 11 is horizontally arranged on the fixed frame 6, the sliding plate 12 is arranged on the sliding electric cylinder 11, and a recovery sleeve 10 for recovering the sprayed sand is provided between the sandblasting gun 9 and the sand supply device 2. One end of the recovery sleeve 10 is fixed on the sandblasting gun 9, and the other end of the recovery sleeve 10 is sleeved on the end of the sandblasting gun 9 so that a recovery chamber 14 is provided between the recovery sleeve 10 and the sandblasting gun 9. The recovery sleeve 10 is provided with a recovery pipe 41, and the recovery pipe 41 is connected to the sand supply device 2 through the return sand pipe 4 for recycling the sprayed sand. The fixed frame 6 is symmetrically provided with a movable box 7 for driving the fixed frame 6 to move on the surface of the ship. The movable box 7 is provided at both ends of the fixed frame 6. The movable wheels 8 are respectively rotatably provided on the movable box 7. A driving device for driving the movable wheel 8 to rotate is provided in the movable box 7. The movable box 7 is provided with a plurality of magnetic blocks 16 to prevent the robot from falling. The magnetic blocks 16 are arranged at the bottom of the movable box 7 and are attracted to the surface of the ship through a Halbach array that can enhance the magnetic force of the magnetic field.
[0020] Specifically, the sand supply device 2 includes a chassis, a sand supply tank 21 is provided in the chassis, sand is provided in the sand supply tank 21, the sand supply pipe 3 is connected to the sand supply tank 21, and the sand supply tank 21 is provided with a high-pressure sandblasting pump (not shown in the figure) for spraying sand. The chassis is also provided with a recovery tank 22, the upper end of the recovery tank 22 is connected to the return sand pipe 4, and the lower end of the recovery tank 22 is connected to the sand supply tank 21. A manually opened and closed one-way valve 201 is provided between the recovery tank 22 and the sand supply tank 21. A recovery, separation and discharge device is provided in the chassis, which can automatically return the sprayed sand to the recovery tank 22 and can separate the residual impurities and sand and discharge them.
[0021] Specifically, the recovery, separation and discharge device includes a filter screen 27, which is arranged in the recovery tank 22 for filtering sand. The chassis is provided with a filter cartridge 25 for filtering and collecting dust, and a filter core 202 is provided in the filter cartridge 25. The recovery tank 22 is located above the filter screen 27 and is provided with a filter tube 24. The other end of the filter tube 24 is connected to the upper end of the filter cartridge 25 and is located above the filter core 202. The chassis is provided with a negative pressure fan 26 that allows sand to automatically enter the recovery tank 22, and the negative pressure fan 26 is connected to the filter cartridge 25.
[0022] In order to better recover and separate sand, impurities and exhaust gas, a recovery tower 28 is provided at the upper end of the recovery tank 22, and the recovery pipe 41 is connected to the upper end of the recovery tower 28. A fixed box 28 is provided in the recovery tower 28, and a filter screen 29 for primary filtration is provided on the fixed box 28. The filter pipe 24 is connected to the fixed box 28.
[0023] In order to further facilitate the movement of the sandblasting robot 1, a universal wheel 17 for auxiliary movement is provided at the bottom of the fixing frame 6. Auxiliary magnetic blocks 18 are provided at both ends of the universal wheel 17 of the fixing frame 6. The auxiliary magnetic blocks 18 are arranged through a Halbach array.
[0024] In order to facilitate the movement of the chassis and facilitate the staff to clean various places on the ship, movable universal wheels 5 are provided at the bottom of the chassis.
[0025] Working principle:
[0026] During use, when the surface of the ship needs to be cleaned for rust removal and impurity removal, the sandblasting robot 1 and the sand supply device 2 are moved to the cleaning position, and then the robot is adsorbed on the surface of the ship so that the brush resists the surface of the ship, thereby making the recovery chamber 14 relatively sealed, and then the high-pressure sandblasting pump is started, and the sand in the sand supply tank is supplied to the sand supply gun 9 through the sand supply pipe 3, and the sand is sprayed on the surface of the ship, thereby knocking down and cleaning the impurities and rusty objects on the surface of the ship, and then the sand and impurities fall into the recovery chamber 14. At the same time, the negative pressure blower 26 works to make the sand return pipe 4 produce negative pressure, so that sand and impurities automatically enter the sand return pipe 4 from the recovery pipe 41 and enter the recovery tank 22. When the sand and impurities enter, they fall on the filter screen, which filters the large sand and drops it to the bottom of the recovery tank 22. Then, dust and fine impurities enter the filter pipe 24 through the fixed box 28, and then enter the filter cartridge 25 from the filter pipe 24. After being filtered by the filter core 202 in the filter cartridge 25, they are discharged, thereby ensuring that exhaust gas emissions do not pollute the air. When the sand in the recovery tank 22 is recovered to its proper place, the one-way valve 201 is manually opened so that the sand falls into the sand supply tank and is then reused, thus performing repeated sand supply operations. The robot continuously moves on the surface of the ship through the moving wheels and continuously cleans, thereby removing the rust and impurities on the surface of the ship. Compared with traditional methods, manual operation is avoided, intelligent automatic cleaning is realized, and it is conducive to the operation of the staff. Compared with the traditional high-pressure water gun cleaning, the use of iron sand will prevent the surface of the ship from producing yellow rust due to water corrosion after cleaning, which is beneficial to protecting the surface of the ship and improving the practicality of cleaning.
[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection claimed in the present invention is defined by the attached claims and their equivalents.
Claims
1. An automatic sandblasting recovery robot, characterized by: It comprises a sandblasting robot capable of moving on the surface of a ship, the sandblasting robot comprising a fixed frame, a sliding plate slidingly provided on the fixed frame, a sandblasting gun provided on the sliding plate, a sand supply pipe connected to an external sand supply provided at one end of the sandblasting gun, a vacuum device for preventing sand from falling provided at the other end of the sandblasting gun, a sliding device for driving the sliding plate to slide provided on the fixed frame, and a moving device for driving the fixed frame to move on the surface of the ship.
2. The automatic sandblasting recovery robot according to claim 1, characterized in that: The mobile device includes symmetrically arranged mobile boxes, which are arranged at both ends of the fixed frame. The mobile boxes are respectively provided with mobile wheels for rotation. A driving device for driving the mobile wheels to rotate is provided inside the mobile box. The mobile box is provided with an adsorption device to prevent the robot from falling.
3. The automatic sandblasting recovery robot according to claim 2, characterized in that: The adsorption device includes a plurality of magnetic blocks, which are arranged at the bottom of the mobile box through a Halbach array and are attracted to the surface of the ship.
4. The automatic sandblasting recovery robot according to claim 1, characterized in that: The vacuum device comprises a brush sleeve, which is arranged at the end of the spray gun pipe. The surface of the brush sleeve is densely covered with soft brushes, and the brushes resist the surface of the ship.
5. The automatic sandblasting recovery robot according to claim 1, characterized in that: The sliding device is a sliding electric cylinder, which is laterally arranged on a fixed frame, and the sliding plate is arranged on the sliding electric cylinder.
6. The automatic sandblasting recovery robot according to claim 1, characterized in that: A universal wheel for auxiliary movement is provided at the bottom of the fixing frame, and auxiliary magnetic blocks are provided at both ends of the universal wheel of the fixing frame. The auxiliary magnetic blocks are arranged through a Halbach array.