Limiting mechanism of electric flat carriage

By designing a limiting mechanism independent of the electric flat car, and using the slidingly connected medium support plate and positioning plate, the problem of low applicability of the existing electric flat car limiting mechanism is solved, and a stable buffering barrier for electric flat car and tracks is achieved simplified installation and adaptation to different sizes of electric flat car and tracks.

CN223237643UActive Publication Date: 2025-08-19HUANGSHI SIHETE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422483984.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-19
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

The existing electric flat car limiting mechanism needs to consider the size of the electric flat car during production and assembly. The installation and debugging operations are complicated, and it is impossible to easily adjust and adapt to different sizes of electric flat car and tracks of different spacings, and has low applicability.

Method used

A limiting mechanism including substrate, track, mounting seat, locking bolts, buffer plates and wheel barrier plates is designed, so that the limiting mechanism is completely independent of the electric flat car. Through the sliding connection of the middle support plate and the positioning plate, it can be conveniently adjusted to adapt to the electric flat car of different sizes and tracks of different sizes.

Benefits of technology

The installation and debugging process is simplified, the suitability of the limiting mechanism is improved, and it can stably adapt to electric flat cars of different sizes and tracks of different spacings, providing stable buffering and barrier effects.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223237643U_ABST
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Abstract

The utility model discloses an electric flat carriage limiting mechanism which comprises a base plate, rails are installed on the two sides of the top face of the base plate, an installation base is fixed to the center of the end of the base plate, a buffer plate is installed at the tail end of a middle spring telescopic rod, a side sleeve plate is fixed to the side face of the vertical part of the installation base, and the inner wall of the side sleeve plate is attached to one end of a positioning plate. A positioning bolt is installed at the tail end of the side sleeve plate in a threaded mode, the other end of the positioning plate is attached to the top of the rail, a side supporting plate is fixedly installed on the top face of the positioning plate above the rail, a side spring telescopic rod is fixedly installed on the side supporting plate, and a wheel blocking plate is installed at the tail end of the side spring telescopic rod. According to the limiting mechanism of the electric flat carriage, the novel structural design is adopted, so that the limiting mechanism is completely independent of the electric flat carriage, the installation and debugging process is simplified, meanwhile, the applicability of the device is greatly improved, and the limiting mechanism can be conveniently adjusted to adapt to electric flat carriages of different sizes and rails of different intervals.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric flat cars, in particular to a limiting mechanism for an electric flat car. Background Art

[0002] The electric flat car is a kind of rail-mounted electric transport vehicle within the factory. It requires tracks to be laid on the ground. The tracks are generally I-shaped surface contact rails. They can run automatically under the drive of a motor reducer. They are easy to use, have a large load-bearing capacity, are not afraid of dirt or damage, and are easy to maintain.

[0003] The existing electric flat car limiting mechanism, such as the Chinese utility model patent with publication number CN220577257U entitled "An Electric Flat Car Limiting Mechanism", includes a base, an I-shaped rail fixedly provided on the upper end surface of the base and at both the front and rear ends, an electric flat car provided on the upper end of the I-shaped rail, a wheel rotatably provided on the lower end surface of the electric flat car and at each of the four corners, the wheels being mounted in conjunction with the I-shaped rail, a cylinder fixedly provided at both the front and rear ends of the electric flat car, a first spring fixedly provided inside the cylinder, a sliding block fixedly provided at the other end of the first spring, the sliding blocks being slidably mounted with the cylinder, and a contact block fixedly provided on the outer wall of the sliding block. In this patent solution, the cylinder, first spring, sliding block, and contact block are mounted on the outer surface of the electric flat car. Not only does the size of the electric flat car need to be considered during production and assembly, but the installation and debugging operations are also complicated. At the same time, the limiting mechanism cannot be used independently, has low applicability, and cannot be easily adjusted to accommodate electric flat cars of different sizes and rails of different spacing. In view of the above problems, it is urgent to carry out innovative design based on the original electric flat car limiting mechanism. Utility Model Content

[0004] The purpose of the utility model is to provide an electric flat car limiting mechanism to solve the problem in the above background technology that the existing electric flat car limiting mechanism not only needs to consider the size of the electric flat car during production and assembly, but also has complicated installation and debugging operations, and at the same time makes the limiting mechanism unable to be used independently, has low applicability, and cannot be easily adjusted to adapt to electric flat cars of different sizes and tracks of different spacings.

[0005] To achieve the above object, the present utility model provides the following technical solutions: An electric flat car limiting mechanism, comprising a base plate, on both sides of the top surface of the base plate are installed rails, at the center of the end of the base plate is fixed an installation seat, the inner wall of the groove at the top of the installation seat is in contact with the bottom of the middle support plate, at the bottom end of the side of the middle support plate is fixedly installed a locking bolt, at the end of the locking bolt is installed a locking nut, the locking bolt penetrates through a limiting window, the limiting window is opened on the side of the vertical part of the installation seat, through the top of the middle support plate is fixedly installed a middle spring telescopic rod, at the end of the middle spring telescopic rod is installed a buffer plate, on the surface of the buffer plate is installed a buffer pad, on the side of the vertical part of the installation seat is fixedly installed a side sleeve plate, the inner wall of the side sleeve plate is in contact with one end of a positioning plate, at the end of the side sleeve plate is threadedly installed a positioning bolt, the other end of the positioning plate is in contact with the top of the rail, on the top surface of the positioning plate above the rail is fixedly installed a side support plate, on the side support plate is fixedly installed a side spring telescopic rod, at the end of the side spring telescopic rod is installed a wheel blocking plate.

[0006] Preferably, the front view shape of the installation seat is "丄"-shaped, and the groove at the top of the installation seat and the middle support plate are in sliding connection.

[0007] Preferably, the locking bolts are symmetrically distributed about the center of the installation seat, and the locking bolts and the limiting window are in sliding connection.

[0008] Preferably, the middle spring telescopic rods are symmetrically distributed about the buffer plate, and the length of the buffer plate is greater than the width of the middle support plate.

[0009] Preferably, the side sleeve plate and the positioning plate are in sliding connection, and both the side sleeve plate and the positioning plate are symmetrically distributed about the center of the installation seat.

[0010] Preferably, the end of the positioning plate in contact with the top of the rail is set to be "J"-shaped, and the width of the positioning plate is greater than half of the width of the vertical part of the installation seat.

[0011] Preferably, a pressing bolt is threadedly installed on the vertical part of the other end of the positioning plate, and the end of the pressing bolt is in close contact with the side of the top of the rail.

[0012] Preferably, the centers of the rail, the side support plate, the side spring telescopic rod and the wheel blocking plate are on the same vertical plane, the end of the wheel blocking plate away from the side support plate is provided with an arc surface, and the bottom end of the wheel blocking plate is in contact with the top surface of the rail.

[0013] Compared with the prior art, the beneficial effects of the present utility model are: The electric flat car limiting mechanism adopts a novel structural design, making the limiting mechanism completely independent of the electric flat car. While simplifying the installation and debugging process, it greatly improves the applicability of the device, and can be conveniently adjusted to adapt to electric flat cars of different sizes and rails with different spacings;

[0014] 1. The middle support plate with the locking bolt slides vertically along the limit window, which can conveniently adjust the working height of the middle spring telescopic rod, buffer plate and buffer pad, so that the middle spring telescopic rod, buffer plate and buffer pad can be aligned with the side center of electric flat cars of different heights, providing stable buffering and blocking for electric flat cars of different heights;

[0015] 2. By sliding the positioning plate along the side cover, the end of the positioning plate can fit into the top of the track with different spacing, ensuring that the wheel blocking plate can be stably set above the track. While adapting to tracks with different spacing, it buffers and blocks the wheels at the bottom of the electric flat car, further improving the limiting protection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0017] Figure 2 This is a side view of the structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the front cross-sectional structure of the mounting base and the middle support plate of the utility model;

[0019] Figure 4 This is a schematic side cross-sectional structure diagram of the mounting seat, side sleeve plate and positioning plate of the utility model;

[0020] Figure 5 This is a schematic diagram of the top view of the mounting seat, buffer plate, positioning plate and wheel blocking plate of the utility model.

[0021] In the figure: 1. Base plate; 2. Track; 3. Mounting seat; 4. Middle support plate; 5. Locking bolt; 6. Locking nut; 7. Limit window; 8. Middle spring telescopic rod; 9. Buffer plate; 10. Buffer pad; 11. Side cover plate; 12. Positioning plate; 13. Positioning bolt; 14. Extrusion bolt; 15. Side support plate; 16. Side spring telescopic rod; 17. Wheel blocking plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-5, the utility model provides a technical solution: an electric flat car limit mechanism, including a base plate 1, a track 2, a mounting seat 3, a middle support plate 4, a locking bolt 5, a locking nut 6, a limit window 7, a middle spring telescopic rod 8, a buffer plate 9, a buffer pad 10, a side sleeve plate 11, a positioning plate 12, a positioning bolt 13, an extrusion bolt 14, a side support plate 15, a side spring telescopic rod 16 and a wheel blocking plate 17. Tracks 2 are installed on both sides of the top surface of the base plate 1. The center of the end of the base plate 1 is fixed with a mounting seat 3. The inner wall of the top groove of the mounting seat 3 is in contact with the bottom of the middle support plate 4. The bottom end of the side of the middle support plate 4 is fixedly installed with a locking bolt 5. The end of the locking bolt 5 is installed with a locking nut 6. The locking bolt 5 penetrates through the limit window 7. The limit window 7 is opened on the side of the vertical part of the mounting seat 3. The middle spring telescopic rod 8 is fixedly installed through the top of the middle support plate 4. The end of the middle spring telescopic rod 8 is installed with a buffer plate 9. The surface of the buffer plate 9 is installed with a buffer pad 10. The side sleeve plate 11 is fixed on the side of the vertical part of the mounting seat 3. The inner wall of the side sleeve plate 11 is in contact with one end of the positioning plate 12. The positioning bolt 13 is installed at the end of the side sleeve plate 11 in a threaded manner. The other end of the positioning plate 12 is in contact with the top of the track 2. The side support plate 15 is fixedly installed on the top surface of the positioning plate 12 above the track 2. The side spring telescopic rod 16 is fixedly installed on the side support plate 15. The end of the side spring telescopic rod 16 is installed with a wheel blocking plate 17.

[0024] In this example, the front view shape of the mounting seat 3 is a "丄" shape. The top groove of the mounting seat 3 is in sliding connection with the middle support plate 4. The above structural design enables the mounting seat 3 to be stably installed, and the middle support plate 4 can stably slide vertically to adjust the working height.

[0025] The locking bolts 5 are symmetrically distributed about the center of the mounting seat 3. The locking bolts 5 are in sliding connection with the limit window 7. The above structural design enables the middle support plate 4 to stably slide linearly along the limit window 7 with the locking bolts 5.

[0026] The middle spring telescopic rods 8 are symmetrically distributed about the buffer plate 9. The length of the buffer plate 9 is greater than the width of the middle support plate 4. The above structural design enables the buffer plate 9 and the buffer pad 10 to have a large-area contact with the side of the electric flat car, and cooperate with the middle spring telescopic rods 8 for stable buffer and limit.

[0027] The side sleeve plate 11 is in sliding connection with the positioning plate 12. The side sleeve plate 11 and the positioning plate 12 are both symmetrically distributed about the center of the mounting seat 3. The above structural design enables the positioning plate 12 to slide along the side sleeve plate 11 to adjust the horizontal working position and adapt to the tracks 2 with different spacings.

[0028] The end of the positioning plate 12 in contact with the top of the track 2 is set to a "J" shape. The width of the positioning plate 12 is greater than half of the width of the vertical part of the mounting seat 3. The above structural design enables the positioning plate 12 to be connected to the top of the track 2 and ensure the stability of the positioning plate 12.

[0029] The vertical part at the other end of the positioning plate 12 is threadedly installed with an extrusion bolt 14, and the end of the extrusion bolt 14 fits tightly against the top side of the track 2. The above structural design enables the extrusion bolt 14 to auxiliary fix the positioning plate 12 by squeezing the top side of the track 2.

[0030] The centers of the track 2, the side support plate 15, the side spring telescopic rod 16 and the wheel blocking plate 17 are on the same vertical plane. The wheel blocking plate 17 is provided with an arc surface at the end away from the side support plate 15, and the bottom end of the wheel blocking plate 17 is in contact with the top surface of the track 2. The above structural design enables the wheel blocking plate 17 to be centered and in contact with the bottom wheel of the electric flat car, thereby stably blocking the wheel.

[0031] Working principle: When using this device, first place the mounting seat 3 on the midpoint of the line connecting the two sides of the track 2 on the base plate 1, pull the positioning plate 12 away from the side plate 11 until the straight end of the positioning plate 12 is close to the positioning bolt 13, vertically lower the mounting seat 3, connect and fix the bottom end of the mounting seat 3 to the center of the top surface of the base plate 1, push the positioning plate 12 back toward the side plate 11, and until the end of the positioning plate 12 is as shown in the figure. Figure 4 As shown, it engages with the outer side of the top of the track 2, and the rotationally symmetrically distributed positioning bolts 13 squeeze the positioning plate 12 and the side sleeve plate 11 to fix it, and the rotating squeezing bolts 14 fit the outer side of the top of the track 2 to fix the entire device on both ends of the base plate 1;

[0032] Then pull the middle support plate 4, and the middle support plate 4 slides vertically along the limit window 7 with the locking bolt 5 until the middle spring telescopic rod 8, buffer plate 9 and buffer pad 10 on the top of the middle support plate 4 are aligned with the side of the electric flat car, and rotate the locking nut 6 to squeeze the vertical part of the mounting seat 3 to clamp the middle support plate 4 to complete the installation;

[0033] When the electric flat car travels to the end on the track 2, the buffer plate 9 and the buffer pad 10 fit closely with the side surface of the electric flat car over a large area. The electric flat car squeezes the middle spring telescopic rod 8 to compress it. The middle spring telescopic rod 8 uses its own elasticity to slow down and limit the body of the electric flat car. At the same time, the wheel blocking plate 17 contacts the bottom wheel of the electric flat car to prevent the wheel from continuing to move. The wheel pushes the wheel blocking plate 17 to compress the side spring telescopic rod 16. The side spring telescopic rod 16 uses its own elasticity to slow down and limit the wheel of the electric flat car. They cooperate with each other to achieve a better deceleration and limiting effect. This is the working principle of the electric flat car limiting mechanism.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A limiting mechanism for an electric flat car, comprising a base plate (1), characterized in that: On both sides of the top surface of the substrate (1), tracks (2) are installed. At the center of the end of the substrate (1), a mounting seat (3) is fixed. The inner wall of the top groove of the mounting seat (3) is in contact with the bottom of the middle support plate (4). At the bottom end of the side of the middle support plate (4), a locking bolt (5) is fixedly installed. At the end of the locking bolt (5), a locking nut (6) is installed. The locking bolt (5) passes through a limiting window (7), and the limiting window (7) is opened on the side of the vertical part of the mounting seat (3). A middle spring telescopic rod (8) is fixedly installed through the top of the middle support plate (4). At the end of the middle spring telescopic rod (8), a buffer plate (9) is installed. On the surface of the buffer plate (9), a buffer pad (10) is installed. On the side of the vertical part of the mounting seat (3), a side sleeve plate (11) is fixed. The inner wall of the side sleeve plate (11) is in contact with one end of a positioning plate (12). At the end of the side sleeve plate (11), a positioning bolt (13) is installed in a threaded manner. The other end of the positioning plate (12) is in contact with the top of the track (2). On the top surface of the positioning plate (12) above the track (2), a side support plate (15) is fixedly installed. On the side support plate (15), a side spring telescopic rod (16) is fixedly installed. At the end of the side spring telescopic rod (16), a wheel blocking plate (17) is installed.

2. The electric flat car limiting mechanism according to claim 1, characterized in that: The front view shape of the mounting seat (3) is "丄”-shaped, and the top groove of the mounting seat (3) is in sliding connection with the middle support plate (4).

3. The electric flat car limiting mechanism according to claim 1, characterized in that: The locking bolts (5) are symmetrically distributed about the center of the mounting seat (3), and the locking bolts (5) are in sliding connection with the limiting windows (7).

4. The electric flat car limiting mechanism according to claim 1, characterized in that: The middle spring telescopic rods (8) are symmetrically distributed about the buffer plate (9), and the length of the buffer plate (9) is greater than the width of the middle support plate (4).

5. The electric flat car limiting mechanism according to claim 1, characterized in that: The side sleeve plate (11) is in sliding connection with the positioning plate (12), and both the side sleeve plate (11) and the positioning plate (12) are symmetrically distributed about the center of the mounting seat (3).

6. The electric flat car limiting mechanism according to claim 1, characterized in that: The end of the positioning plate (12) in contact with the top of the track (2) is set to be "J”-shaped, and the width of the positioning plate (12) is greater than half of the width of the vertical part of the mounting seat (3).

7. The electric flat car limiting mechanism according to claim 1, characterized in that: At the vertical part of the other end of the positioning plate (12), an extrusion bolt (14) is installed in a threaded manner, and the end of the extrusion bolt (14) is in close contact with the side of the top of the track (2).

8. The electric flat car limiting mechanism according to claim 1, characterized in that: The centers of the track (2), the side support plate (15), the side spring telescopic rod (16) and the wheel blocking plate (17) are on the same vertical plane. The end of the wheel blocking plate (17) away from the side support plate (15) is provided with an arc surface, and the bottom end of the wheel blocking plate (17) is in contact with the top surface of the track (2).

Citation Information

Patent Citations

  • Limiting mechanism of electric flat carriage

    CN220577257U