Whole-plate tray machine

By designing an automated whole-plate pallet machine, using a dual-axis motor drive belt and limit frame adjustment structure, the safety hazards of manual operation and multi-size adaptation problems are solved, and the automatic loading and pallet quality stability is achieved.

CN223238932UActive Publication Date: 2025-08-19JIANGXI ZHUOER METAL EQUIP GROUP
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Patent Information

Application Number
CN202422232949.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-19
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing whole-plate pallet machine requires manual operation, which poses safety risks and is difficult to adapt to fast-paced production lines. The cutting mechanism cannot be used for plates of multiple sizes, resulting in the whole plate being skewed during movement and affecting the quality of the pallet.

Method used

A whole-plate pallet machine is designed, using a dual-axis motor drive belt to drive the connecting rod and pushing block, combined with the limit frame and baffle adjustment structure to achieve automatic loading and multi-size adaptation.

Benefits of technology

Automatic loading is realized, safety hazards of manual operation are avoided, and can adapt to various sizes of boards to ensure stable quality of the pallet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a whole-plate tray machine, and relates to the field of tray machines. The whole-plate tray machine comprises a bearing frame, a fixing block is fixedly connected to the center of the bottom wall of the right end of the bearing frame, an adjusting rod is rotationally connected into the fixing block, moving frames are rotationally connected to the positions, located at the front end and the rear end of the fixing block, of the outer surface of the adjusting rod, and connecting frames are fixedly connected to the positions, located at the front end and the rear end of the bearing frame, of the tops of the moving frames. The side wall of the connecting frame is located in the bearing frame and fixedly connected with a limiting frame. When the whole plate tray machine is used, whole plates are sequentially stacked in the material bearing frame, the double-shaft motor drives the belt to rotate, the belt drives the connecting rod to move, the connecting rod drives the material pushing block to move up and down in the guide frame, and the guide frame drives the material pushing block to move in the material moving channel under limiting of the sliding rail; the whole plate is pushed out of the material bearing frame through the material pushing block, the whole plate falls on the conveying belt of the tray machine, and the automatic feeding device has the advantage of automatic feeding.
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Description

Technical Field

[0001] The utility model relates to the technical field of pallet machines, in particular to a whole-board pallet machine. Background Art

[0002] A pallet is a horizontal platform device used for the collection, stacking, handling and transportation of goods and products as unit loads. The purpose of a pallet is to enable the efficient loading, unloading, transportation and storage of goods. Goods are placed in a certain number on a table of a certain shape. The table has a fork entrance for a forklift to enter and lift it. In actual use, wooden pallets are widely used due to their low manufacturing cost, light weight and ease of processing and manufacturing.

[0003] During operation, the whole plate pallet machine needs to manually place the whole plate on the positioning mechanism of the conveyor belt. Due to the large size of the plate, two people are generally required to operate it. This method not only may injure the operator's hands, but also is difficult to adapt to the fast-paced production line. The existing whole plate machine's unloading mechanism cannot adapt to plates of various sizes, causing the whole plate to skew during movement, thereby affecting the final quality of the pallet. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the present invention provides a whole-plate pallet machine, which solves the problems mentioned in the above background technology.

[0006] (2) Technical solution

[0007] To achieve the above purpose, the present invention is implemented through the following technical solutions: a whole plate pallet machine, including a material support frame, a fixed block is fixedly connected to the center of the bottom wall of the right end of the material support frame, an adjusting rod is rotatably connected inside the fixed block, the outer surface of the adjusting rod is located at the front and rear ends of the fixed block and is rotatably connected to the movable frame, the top of the movable frame is located at the front and rear ends of the material support frame and is fixedly connected to the connecting frame, the side wall of the connecting frame is located inside the material support frame and is fixedly connected to the limiting frame, an adjusting slot is opened at the bottom of the left side wall of the material support frame, a baffle is slidably connected inside the adjusting slot, and the front and rear ends of the left side wall of the material support frame are fixedly connected to the guide Rod, the left side of the baffle is connected to a rotating rod, the top of the rotating rod is engaged with a toothed belt, the left end of the toothed belt is engaged with a rotating wheel, and the front and rear ends of the bottom wall of the material receiving frame are provided with material moving channels, and the bottom wall of the material receiving frame is located between the material moving channels and is fixedly connected to a dual-axis motor, and the front and rear ends of the dual-axis motor are engaged with belts, and the belt is engaged with a connecting shaft at the left end of the bottom of the material receiving frame. The front and rear ends of the bottom wall of the material receiving frame are fixedly connected to the side of the material moving channel, and the right end of the slide rail is slidably connected to a guide frame, and the inside of the guide frame is slidably connected to a push block near one end of the dual-axis motor, and the side wall of the belt is located inside the push block and is fixedly connected to the connecting rod.

[0008] Preferably, the adjusting rod is composed of a bidirectional threaded rod, and the bottom wall of the material supporting frame is provided with a limiting plate which is in sliding connection with the side wall of the movable frame.

[0009] Preferably, the movable frame is arranged in an "L" shape, the connecting frame and the side wall of the material support frame are slidably connected, and the inner wall of the material support frame is provided with a groove engaged with the limit frame.

[0010] Preferably, the left end of the material support rack is provided with a discharge port below the baffle, the side wall of the baffle is slidably connected to the guide rod, the outer wall of the rotating rod is provided with a thread, the left side wall of the material support rack is provided with a connecting block fixedly connected to the guide rod above the adjusting slot, the top of the rotating rod passes through the connecting block, and the bottom of the rotating wheel is rotatably connected to the connecting block.

[0011] Preferably, the top of the rotating rod and the bottom of the rotating wheel are both provided with gears meshing with the toothed belt, the left and right ends of the connecting shaft are both meshed with the belt by setting pulleys, and the connecting shaft and the bottom of the left end of the material support frame form a rotating connection.

[0012] Preferably, one end of the guide frame is provided with a limiting groove engaged with the pushing block, and the bottom side wall of the pushing block is provided with a slot engaged with the connecting rod.

[0013] (3) Beneficial effects

[0014] The utility model provides a whole plate pallet machine with the following beneficial effects:

[0015] 1. When the whole plate pallet machine is in use, the whole plates are stacked in the material receiving rack in sequence, the dual-axis motor drives the belt to rotate, the belt drives the connecting rod to move, the connecting rod drives the pusher block to move up and down in the guide rack, and the guide rack drives the pusher block to move in the material transfer channel under the limit of the slide rail. When the belt drives the connecting rod to move to the upper end, the pusher block pushes the whole plate out of the material receiving rack, and the whole plate falls onto the conveyor belt of the pallet machine, which solves the problem that the existing method generally requires two people to operate, which not only may injure the operator's hands but is also difficult to apply to fast-paced production lines. It has the advantage of automatic loading.

[0016] 2. When the whole plate pallet machine is in use, the rotating wheel drives the rotating rod to rotate through the toothed belt, and the rotating rod drives the baffle to move in the adjusting groove, thereby adjusting the distance between the bottom of the baffle and the bottom wall of the material receiving frame. The adjusting rod is rotated, and the adjusting rod drives the movable frame to move toward each other. The movable frame drives the limit frame to move toward each other through the connecting frame, thereby limiting the position of the whole plate. This solves the problem that the unloading mechanism of the existing integral pallet machine cannot be used for plates of various sizes, causing the whole plate to skew during movement, thereby affecting the final quality of the pallet. It has the advantage of being suitable for whole plates of various sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1This is the positive triaxial drawing of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structural baffle of the utility model;

[0019] Figure 3 This is a schematic diagram of the structural limit frame of the utility model;

[0020] Figure 4 This is a schematic diagram of the structural belt of the utility model.

[0021] Among them, 1 is the material support frame, 2 is the fixed block, 3 is the adjusting rod, 4 is the moving frame, 5 is the connecting frame, 6 is the limiting frame, 7 is the adjusting slot, 8 is the baffle, 9 is the guide rod, 10 is the rotating rod, 11 is the toothed belt, 12 is the rotating wheel, 13 is the material transfer channel, 14 is the dual-axis motor, 15 is the belt, 16 is the connecting shaft, 17 is the slide rail, 18 is the guide frame, 19 is the pushing block, and 20 is the connecting rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The present invention provides a whole plate pallet machine. Figure 1-4The cam 3 is a kind of cam which is fixed on the left side of the frame 1 and is connected to the frame 1 by the adjusting rod 3. The cam 3 is a kind of cam which is fixed on the right side of the frame 1 and is connected to the frame 1 by the adjusting rod 3. The cam 3 is a kind of cam which is fixed on the left side of the frame 1 and is connected to the frame 1 by the adjusting rod 3. An adjusting slot 7 is provided, and a baffle 8 is slidably connected inside the adjusting slot 7. The front and rear ends of the left side wall of the material support frame 1 are located at the top of the baffle 8 and are fixedly connected to a guide rod 9. The left side of the baffle 8 is rotatably connected to a rotating rod 10. The left end of the material support frame 1 is located below the baffle 8 and a discharge port is provided. The side wall of the baffle 8 is slidably connected to the guide rod 9. The guide rod 9 serves as a limiting guide for the baffle 8. A thread is provided on the outer wall of the rotating rod 10. A toothed belt 11 is engaged at the top of the rotating rod 10. A rotating wheel 12 is engaged at the left end of the toothed belt 11. The left wall of the material support frame 1 is located above the adjusting slot 7 and is provided with a connecting block fixedly connected to the guide rod 9. The top of the rotating rod 10 passes through the connecting block, and the bottom of the rotating wheel 12 is rotatably connected to the connecting block. The top of the rotating rod 10 and the bottom of the rotating wheel 12 are both provided with A gear is provided which meshes with a toothed belt 11. The rotating wheel 12 drives the rotating rod 10 to rotate through the toothed belt 11. The rotating rod 10 drives the baffle 8 to move in the adjusting groove 7, thereby adjusting the distance between the bottom of the baffle 8 and the bottom wall of the material support frame 1. A material shifting channel 13 is provided at both the front and rear ends of the bottom wall of the material support frame 1. The bottom wall of the material support frame 1 is located between the material shifting channel 13 and is fixedly connected with a dual-axis motor 14. The front and rear ends of the dual-axis motor 14 are meshed with a belt 15. The inside of the belt 15 is located at the left end of the bottom of the material support frame 1 and is meshed with a connecting shaft 16. The left and right ends of the connecting shaft 16 are meshed with the belt 15 by setting a pulley. The connecting shaft 16 is rotatably connected to the bottom left end of the material support frame 1. The front and rear ends of the bottom wall of the material support frame 1 are fixedly connected with a slide rail 17 near the side of the material shifting channel 13. The slide rail 1 7 The right end of the interior is slidably connected to a guide frame 18, and a pusher block 19 is slidably connected to the inside of the guide frame 18 near one end of the dual-axis motor 14. The side wall of the belt 15 is located inside the pusher block 19 and is fixedly connected to a connecting rod 20. A limiting groove is provided at one end of the guide frame 18 to engage with the pusher block 19, and a slot is provided on the bottom side wall of the pusher block 19 to engage with the connecting rod 20. The whole plate is stacked in the material receiving frame 1 in sequence, and the dual-axis motor 14 drives the belt 15 to rotate, and the belt 15 drives the connecting rod 20 to move, and the connecting rod 20 drives the pusher block 19 to move up and down in the guide frame 18. The guide frame 18 drives the pusher block 19 to move in the material transfer channel 13 under the limit of the slide rail 17. When the belt 15 drives the connecting rod 20 to move to the upper end, the pusher block 19 pushes the whole plate out of the material receiving frame 1.The whole board falls onto the pallet conveyor belt.

[0024] Working principle:

[0025] When the whole plate pallet machine is in use, the rotating wheel 12 drives the rotating rod 10 to rotate through the toothed belt 11, and the rotating rod 10 drives the baffle 8 to move in the adjusting groove 7, thereby adjusting the distance between the bottom of the baffle 8 and the bottom wall of the material receiving frame 1, rotating the adjusting rod 3, and the adjusting rod 3 drives the movable frame 4 to move toward each other, and the movable frame 4 drives the limiting frame 6 to move toward each other through the connecting frame 5, thereby realizing the position limit of the whole plate, and stacking the whole plate in the material receiving frame 1 in sequence. The dual-axis motor 14 drives the belt 15 to rotate, and the belt 15 drives the connecting rod 20 to move, and the connecting rod 20 drives the pushing block 19 to move up and down in the guide frame 18. The guide frame 18 drives the pushing block 19 to move in the material transfer channel 13 under the limit of the slide rail 17. When the belt 15 drives the connecting rod 20 to move to the upper end, the pushing block 19 pushes the whole plate out of the material receiving frame 1, and the whole plate falls onto the conveyor belt of the pallet machine.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A whole plate pallet machine, comprising a material support frame (1), characterized in that: The center position of the bottom wall of the right end of the material support frame (1) is fixedly connected with a fixed block (2), the fixed block (2) is rotatably connected with an adjusting rod (3), the outer surface of the adjusting rod (3) is located at the front and rear ends of the fixed block (2) and is rotatably connected with a movable frame (4), the top of the movable frame (4) is located at the front and rear ends of the material support frame (1) and is fixedly connected with a connecting frame (5), the side wall of the connecting frame (5) is located inside the material support frame (1) and is fixedly connected with a limiting frame (6), an adjusting groove (7) is provided at the bottom of the left side wall of the material support frame (1), a baffle (8) is slidably connected inside the adjusting groove (7), a guide rod (9) is fixedly connected inside the top of the baffle (8) at the front and rear ends of the left side wall of the material support frame (1), a rotating rod (10) is rotatably connected inside the left side of the baffle (8), and a toothed belt (11) is meshed on the top of the rotating rod (10). ), the toothed belt (11) is meshed with a rotating wheel (12) at the left end inside, a material transfer channel (13) is provided at both the front and rear ends of the bottom wall of the material support frame (1), the bottom wall of the material support frame (1) is fixedly connected with a double-axis motor (14) between the material transfer channel (13), the front and rear ends of the double-axis motor (14) are meshed with a belt (15), the belt (15) is meshed with a connecting shaft (16) at the left end inside the bottom of the material support frame (1), the front and rear ends of the bottom wall of the material support frame (1) are fixedly connected with a slide rail (17) near the material transfer channel (13), the right end inside the slide rail (17) is slidably connected with a guide frame (18), the guide frame (18) is slidably connected with a pusher block (19) near one end of the double-axis motor (14), and the side wall of the belt (15) is fixedly connected with a connecting rod (20) inside the pusher block (19).

2. The whole plate pallet machine according to claim 1, characterized in that: The regulating rod (3) is composed of a bidirectional threaded rod, and the bottom wall of the material support frame (1) is provided with a limiting plate which is slidably connected to the side wall of the movable frame (4).

3. The whole plate pallet machine according to claim 1, characterized in that: The movable frame (4) is arranged in an "L" shape, the connecting frame (5) is slidably connected to the side wall of the material support frame (1), and the inner wall of the material support frame (1) is provided with a groove engaged with the limiting frame (6).

4. The whole plate pallet machine according to claim 1, characterized in that: The left end of the material support frame (1) is located below the baffle (8) and is provided with a discharge port. The side wall of the baffle (8) is slidably connected to the guide rod (9). The outer wall of the rotating rod (10) is provided with a thread. The left side wall of the material support frame (1) is located above the adjusting groove (7) and is provided with a connecting block fixedly connected to the guide rod (9). The top of the rotating rod (10) passes through the connecting block, and the bottom of the rotating wheel (12) is rotatably connected to the connecting block.

5. The whole plate pallet machine according to claim 1, characterized in that: The top of the rotating rod (10) and the bottom of the rotating wheel (12) are both provided with gears meshing with the toothed belt (11), and the left and right ends of the connecting shaft (16) are both meshed with the belt (15) by providing pulleys, and the connecting shaft (16) is rotatably connected to the bottom of the left end of the material support frame (1).

6. The whole plate pallet machine according to claim 1, characterized in that: One end of the guide frame (18) is provided with a limiting groove engaged with the pushing block (19), and the bottom side wall of the pushing block (19) is provided with a slot engaged with the connecting rod (20).