Turnover machine for magnetic carrier

Abstract

A turnover machine for a magnetic carrier comprises a machine frame, and a feeding station, a turnover station, a detection station and a discharging station are sequentially arranged in the length extending direction of the machine frame. The conveying assembly is arranged at the upper end of the rack, a magnetic tray is arranged at the upper end of the rack, the magnetic tray is connected to the conveying assembly, and the conveying assembly is used for driving the magnetic tray to sequentially pass through the feeding station, the overturning station, the detection station and the discharging station; the feeding mechanism is arranged on the feeding station; the turnover mechanism is arranged at the turnover station, and the turnover mechanism is arranged adjacent to the feeding mechanism and used for turning over the products in the magnetic trays; the detection mechanism is arranged at the detection station, and the detection mechanism is arranged above the conveying assembly and used for detecting the overturned products; and the discharging mechanism is arranged at the discharging station. By the adoption of the structure, automatic feeding of products is completed, the magnetic carriers with the products are automatically conveyed, overturned and discharged, and the production efficiency of the products is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of turning machines, in particular to a turning machine for a magnetic carrier. Background Art

[0002] In industries such as electronics assembly and precision machining, it's often necessary to flip carriers containing magnetic materials to facilitate access to both the top and bottom surfaces. Traditional flipping methods typically rely on manual operation or simple mechanical devices, which are not only inefficient but also pose safety risks, easily damaging the carrier or causing the magnetic material to fall off.

[0003] Therefore, there is an urgent need to provide a turning machine for magnetic carriers to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings and defects of the existing technology and provide a turning machine for magnetic carriers, which completes the automatic loading of products and automatically transports, turns and unloads the magnetic carriers carrying products, thereby improving the production efficiency of products.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A turning machine for a magnetic carrier, characterized by comprising:

[0007] The frame is provided with a loading station, a turning station, a testing station and an unloading station in sequence along the length of the frame;

[0008] A conveying assembly is provided at the upper end of the frame. A magnetic tray is provided at the upper end of the frame. The magnetic tray is used to place products. The magnetic tray is connected to the conveying assembly. The conveying assembly is used to drive the magnetic tray to pass through the loading station, the turning station, the inspection station and the unloading station in sequence.

[0009] A loading mechanism is provided at the loading station, and is used to drive the magnetic tray to load materials;

[0010] A turning mechanism is provided at the turning station, and is disposed adjacent to the feeding mechanism, for turning the magnetic tray over;

[0011] A detection mechanism is provided at the detection station, and the detection mechanism is provided above the conveying assembly, for detecting the product after flipping;

[0012] The unloading mechanism is arranged at the unloading station and is used to unload the products from the magnetic tray.

[0013] Optionally, the conveying assembly includes a feed track assembly and a discharge track assembly, the feed track assembly is arranged between the loading mechanism and the flipping mechanism, and the discharge track assembly is arranged between the flipping mechanism and the unloading mechanism.

[0014] Optionally, the feeding mechanism includes a feeding rack, a feeding rack conveying track, a feeding conveying motor and a pushing assembly, the feeding rack conveying track and the feeding conveying motor are both arranged on the feeding rack, and the feeding rack is also provided with a material box; the pushing assembly is arranged at the side end of the feeding rack, for pushing the product in the material box into the magnetic tray; the feeding conveying motor is driven and connected to the material rack transmission track, and the material rack conveying track is used to transport the magnetic tray to the feed track assembly.

[0015] Optionally, the flipping mechanism includes a bracket, a flipping motor, a flipping assembly, a flipping conveying track and a flipping conveying motor, and the flipping motor, the flipping assembly, the flipping conveying track and the flipping conveying motor are all arranged on the bracket, the flipping motor is driven and connected to the flipping assembly, the flipping conveying motor is driven and connected to the flipping conveying track, and the flipping conveying track is arranged below the flipping assembly.

[0016] Optionally, the flip motor is a 180° flip motor.

[0017] Optionally, the detection mechanism includes a first detection mechanism and a second detection mechanism, the first detection mechanism is arranged above the feed track assembly, and the second detection mechanism is arranged above the discharge track assembly.

[0018] Optionally, both the first detection mechanism and the second detection mechanism use CCD cameras.

[0019] Optionally, a material box picking and placing mechanism is provided on both the loading station and the unloading station, and the material box picking and placing mechanism includes a moving module and a material box clamping assembly, and the moving module is drivingly connected to the material box clamping assembly.

[0020] Optionally, a smoke purifier is also provided on the frame.

[0021] Optionally, an ion fan is further provided on the rack.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] In the present invention, the frame is provided with a loading station, a flipping station, a detection station and an unloading station in sequence along the length extension direction; the conveying assembly is provided at the upper end of the frame, and the upper end of the frame is provided with a magnetic tray, which is used to place products, and the magnetic tray and the products in the magnetic tray are driven by the conveying assembly to pass through the loading station, flipping station, detection station and unloading station in sequence; the loading mechanism is used to drive the magnetic tray for loading, and the magnetic tray can meet the requirements of transportation and flipping in various environments by adjusting the magnetic force and adsorption method; the flipping mechanism flips the product, and the detection mechanism performs position, defect and appearance inspection on the flipped product. The unloading mechanism unloads and recycles the product. Through the arrangement of the above components, the automatic loading of the product, and the automatic transportation, flipping and unloading steps of the magnetic carrier with the product are completed, thereby improving the production efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural diagram of the present utility model.

[0025] Figure 2 It is a structural diagram of the feeding mechanism in the utility model.

[0026] Figure 3 It is a structural diagram of the medium material box taking and placing mechanism of the utility model.

[0027] Figure 4 It is a structural diagram of the turning mechanism in the present utility model.

[0028] The above drawings include the following reference numerals:

[0029] 1. Frame, 21. Feed track assembly, 22. Discharge track assembly, 3. Loading mechanism, 31. Loading rack, 32. Rack conveying track, 33. Loading conveying motor, 34. Pushing assembly, 35. Magnetic tray, 4. Flipping mechanism, 41. Bracket, 42. Flipping motor, 43. Flipping assembly, 44. Flipping conveying track, 45. Flipping conveying motor, 51. First detection mechanism, 52. Second detection mechanism, 6. Material box picking and placing mechanism, 61. Moving module, 62. Material box clamping assembly, 7. Smoke purifier, 8. Ion fan, 9. Unloading mechanism. DETAILED DESCRIPTION

[0030] The present invention will be described in further detail below with reference to the embodiments and drawings, but the embodiments of the present invention are not limited thereto.

[0031] The technical solution of the utility model provides a turning machine for a magnetic carrier.

[0032] Reference Figures 1 to 4 , in this embodiment, including:

[0033] Frame 1, along the length of the frame 1 is sequentially provided with a loading station, a turning station, a testing station and an unloading station;

[0034] The conveying assembly is provided at the upper end of the frame 1. The upper end of the frame 1 is provided with a magnetic tray 35. The magnetic tray 35 is used to place products. The magnetic tray 35 is connected to the conveying assembly. The conveying assembly is used to drive the magnetic tray 35 to pass through the loading station, the turning station, the inspection station and the unloading station in sequence.

[0035] The feeding mechanism 3 is provided at the feeding station and is used to drive the magnetic tray 35 to feed the material;

[0036] The turning mechanism 4 is provided at the turning station and is adjacent to the feeding mechanism 3 for turning the magnetic tray 35;

[0037] The detection mechanism is located at the detection station and is located above the conveying component to detect the product after flipping;

[0038] The unloading mechanism 9 is provided at the unloading station and is used for unloading the products in the magnetic tray 35 .

[0039] Optionally, in this embodiment, the turning machine for the magnetic carrier includes a frame 1, a conveying assembly, a loading mechanism 3, a turning mechanism 4, a detection mechanism and a discharge mechanism 9, and the frame 1 is provided with a loading station, a turning station, a detection station and a discharge station in sequence along the extension direction of the length; the conveying assembly is provided at the upper end of the frame 1, and a magnetic tray 35 is provided at the upper end of the frame 1, and the magnetic tray 35 is used to place products, and the magnetic tray 35 is connected to the conveying assembly, that is, the magnetic tray 35 and the products in the magnetic tray 35 are driven by the conveying assembly to pass through the loading station, the turning station, the detection station and the discharge station in sequence, and the products are loaded, turned, detected and discharged in sequence; the loading mechanism 3 is provided at the loading station, and the loading mechanism 3 is used to drive The magnetic tray 35 is moved for loading, that is, the product is placed on the magnetic tray 35. Driven by the conveyor assembly, the magnetic tray 35 drives the product to move to the flipping mechanism 4 located at the flipping station. The magnetic tray 35 uses magnetic force to attract the product, which can adapt to products of different materials and thicknesses. By adjusting the magnetic force and adsorption method, it can meet the requirements of transportation and flipping in various environments, while also preventing the product from falling. The flipping mechanism 4 is located adjacent to the loading mechanism 3. After the magnetic tray 35 and the product are flipped, the conveyor assembly drives the magnetic tray 35 to the inspection station. The inspection mechanism inspects the position, defects, and appearance of the flipped product to prevent damage to the product after flipping and ensure that the position and size of the product meet the requirements. The unloading mechanism 9 is located at the unloading station. After the inspection mechanism passes the inspection, the conveyor assembly drives the magnetic tray 35 to the unloading mechanism 9 to unload and recycle the product. Through the arrangement of the above components, the automatic loading of the product and the automatic transportation, flipping, and unloading of the magnetic carrier carrying the product are completed, thereby improving the production efficiency of the product.

[0040] In this embodiment, the conveying assembly includes a feed track assembly 21 and a discharge track assembly 22, wherein the feed track assembly 21 is arranged between the loading mechanism 3 and the flipping mechanism 4, and the magnetic tray 35 carrying the product is transported from the loading mechanism 3 to the flipping mechanism 4 through the feed track assembly 21 to complete the subsequent flipping process; the discharge track assembly 22 is arranged between the flipping mechanism 4 and the unloading mechanism 9, and when the product is flipped, the discharge track assembly 22 drives the magnetic tray 35 to be transported from the flipping mechanism 4 to the unloading mechanism 9 to complete the subsequent inspection and unloading process.

[0041] In this embodiment, the loading mechanism 3 includes a loading rack 31, a rack conveying rail 32, a loading conveying motor 33 and a pushing assembly 34. The rack conveying rail 32 and the loading conveying motor 33 are both arranged on the loading rack 31. The loading rack 31 is also provided with a material box, which can place multiple layers of products in the vertical direction. The pushing assembly 34 is arranged at the side end of the loading rack 31 to push the product in the material box into the magnetic tray 35; the loading conveying motor 33 is driven and connected to the rack conveying rail 32. After the pushing assembly 34 pushes the product into the magnetic tray 35, the rack conveying rail 32 transports the magnetic tray 35 to the feed track assembly 21. Furthermore, in this embodiment, a material box picking and placing mechanism 6 is provided on both the loading station and the unloading station. The material box picking and placing mechanism 6 includes a moving module 61 and a material box clamping assembly 62. The moving module 61 is driven and connected to the material box clamping assembly 62. The material box clamping assembly 62 is used to clamp the material box. When all the products in the material box in the loading mechanism 3 are loaded, that is, the material box in the loading mechanism 3 is empty, the empty material box will be clamped by the material box clamping assembly 62, and the moving module 61 drives the material box clamping assembly 62 to move to move the empty material box to the upper end of the loading rack 31; when the material box in the unloading mechanism 9 is full, the full material box is moved to the upper end of the unloading rack by another set of moving modules 61 and material box clamping assembly 62 located on the loading station.

[0042] In this embodiment, the flipping mechanism 4 includes a bracket 41, a flipping motor 42, a flipping assembly 43, a flipping conveying track 44 and a flipping conveying motor 45. The flipping motor 42, the flipping assembly 43, the flipping conveying track 44 and the flipping conveying motor 45 are all arranged on the bracket 41. The flipping motor 42 is driven and connected to the flipping assembly 43 to drive the flipping assembly 43 to flip. The flipping assembly 43 is used to flip the magnetic tray 35 and the product; the flipping conveying motor 45 is driven and connected to the flipping conveying track 44, and the flipping conveying track 44 moves the flipped product to the discharge track assembly 22; further, the flipping motor 42 is a 180° flipping motor 42, which can drive the flipping assembly 43 to complete a 180° horizontal flip of the product. In other embodiments, the flipping motor 42 can also be a flipping motor 42 with other angles such as 90°, 270°, etc., which is not limited here.

[0043] In this embodiment, the inspection mechanism includes a first inspection mechanism 51 and a second inspection mechanism 52, wherein the first inspection mechanism 51 is located above the feed track assembly 21, and the second inspection mechanism 52 is located above the discharge track assembly 22. The first inspection mechanism 51 is used to preferentially inspect the appearance, position, and defects of the product before flipping, while the second inspection mechanism 52 is used to inspect the position, appearance, and defects of the product after flipping, to prevent defects on the flipped surface and positional offset after flipping. Furthermore, in this embodiment, both the first inspection mechanism 51 and the second inspection mechanism 52 utilize CCD cameras.

[0044] In this embodiment, a smoke purifier 7 is also provided on the frame 1. During the loading, transportation, flipping and unloading of the product, smoke and fine particles are easily generated. The smoke purifier 7 removes these harmful substances through its efficient filtering system, thereby protecting the health of the operator and improving the life of the machine. At the same time, the smoke purifier 7 also has a noise reduction function, which can reduce the noise generated by the machine during operation and provide a better working environment for the workers; further, in this embodiment, an ion fan 8 is provided on the frame 1. The electric field ionizes the air and generates a large number of negative ions, which neutralize the positive charge in the air and reduce the accumulation of static electricity.

[0045] The above-described embodiments merely represent implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A turning machine for a magnetic carrier, characterized in that: include: The frame is provided with a loading station, a turning station, a testing station and an unloading station in sequence along the length of the frame; A conveying assembly is provided at the upper end of the frame. A magnetic tray is provided at the upper end of the frame. The magnetic tray is used to place products. The magnetic tray is connected to the conveying assembly. The conveying assembly is used to drive the magnetic tray to pass through the loading station, the turning station, the inspection station and the unloading station in sequence. A loading mechanism is provided at the loading station, and is used to drive the magnetic tray to load materials; A turning mechanism is provided at the turning station, and is disposed adjacent to the feeding mechanism, for turning the magnetic tray over; A detection mechanism is provided at the detection station, and the detection mechanism is provided above the conveying assembly, for detecting the product after flipping; The unloading mechanism is arranged at the unloading station and is used to unload the products from the magnetic tray.

2. A turning machine for a magnetic carrier according to claim 1, characterized in that: The conveying assembly includes a feed track assembly and a discharge track assembly. The feed track assembly is arranged between the loading mechanism and the turning mechanism, and the discharge track assembly is arranged between the turning mechanism and the unloading mechanism.

3. The turning machine for magnetic carrier according to claim 2, characterized in that: The feeding mechanism includes a feeding rack, a feeding rack conveying track, a feeding conveying motor and a pushing assembly. The feeding rack conveying track and the feeding conveying motor are both arranged on the feeding rack, and the feeding rack is also provided with a material box; the pushing assembly is arranged at the side end of the feeding rack to push the product in the material box into the magnetic tray; the feeding conveying motor is driven and connected to the material rack transmission track, and the material rack conveying track is used to transport the magnetic tray to the feed track assembly.

4. The turning machine for magnetic carrier according to claim 1, characterized in that: The flipping mechanism includes a bracket, a flipping motor, a flipping assembly, a flipping conveying track and a flipping conveying motor. The flipping motor, the flipping assembly, the flipping conveying track and the flipping conveying motor are all arranged on the bracket. The flipping motor is driven and connected to the flipping assembly. The flipping conveying motor is driven and connected to the flipping conveying track. The flipping conveying track is arranged below the flipping assembly.

5. The turning machine for magnetic carrier according to claim 4, characterized in that: The flip motor is a 180° flip motor.

6. The turning machine for magnetic carrier according to claim 2, characterized in that: The detection mechanism includes a first detection mechanism and a second detection mechanism, the first detection mechanism is arranged above the feed track assembly, and the second detection mechanism is arranged above the discharge track assembly.

7. The turning machine for magnetic carrier according to claim 6, characterized in that: The first detection mechanism and the second detection mechanism both use CCD cameras.

8. The turning machine for magnetic carrier according to claim 1, characterized in that: A material box picking and placing mechanism is provided on both the loading station and the unloading station. The material box picking and placing mechanism includes a moving module and a material box clamping assembly. The moving module is drivingly connected to the material box clamping assembly.

9. The turning machine for magnetic carrier according to claim 1, characterized in that: A smoke purifier is also provided on the frame.

10. The turning machine for magnetic carrier according to claim 1, characterized in that: An ion fan is also provided on the frame.

Images