Setting machine suitable for fabric surface flattening and cleaning treatment

Abstract

The utility model relates to a setting machine suitable for fabric surface leveling and cleaning treatment, and relates to the technical field of setting machines, the setting machine comprises a rack and a setting machine body arranged on the rack, and the rack is provided with a leveling device. Cloth is guided out of the setting machine through the cloth outlet roller, the two infrared sensors sense the two side edges of the cloth in the width direction, when the infrared sensors cannot sense the cloth, it is indicated that the surface of the cloth is shrunk, and the cloth pulling mechanism is started to pull the side edge of the cloth on the side where the infrared sensors cannot sense the cloth; therefore, when the cloth is guided out and collected, the surface of the cloth is smooth, and the quality of finished products of the cloth is improved.

Description

Technical Field

[0001] The present application relates to the technical field of setting machines, and in particular to a setting machine suitable for smoothing and cleaning the surface of fabrics. Background Art

[0002] Finishing machines play a key role in the textile industry, primarily for post-processing fabrics to ensure they meet the required quality standards.

[0003] In the related art, reference may be made to the Chinese invention patent with authorization announcement number CN108903071A, which discloses a forming machine for stamping cloth cups or cover cups, including a die head and its up and down moving mechanism, an upper template and its up and down moving mechanism, a lower template and a baking oven; wherein the lower template is located at the opening of the baking oven; in the upper template and its up and down moving mechanism, the upper template has a pressing plate and a pressing frame, and the upper template up and down moving mechanism can drive the upper template to move to the lower template; the die head up and down moving mechanism can drive the die head for stamping; in the upper template and its up and down moving mechanism, two plywood and its moving mechanism are installed on the pressing frame, and the two plywood moving mechanism can drive the two plywood to separate or close.

[0004] During actual use of the above-mentioned setting machine, since the cloth needs to be constantly in contact with various heated templates, the surface of the cloth will shrink to varying degrees when it is discharged from the setting machine, thereby reducing the quality of the finished cloth. Utility Model Content

[0005] In order to improve the surface smoothness of finished fabrics, the present application provides a setting machine suitable for fabric surface smoothing and cleaning.

[0006] The present application provides a setting machine suitable for fabric surface smoothing and cleaning, which adopts the following technical solutions:

[0007] A setting machine suitable for flattening and cleaning the surface of fabrics, comprising a frame and a setting machine body arranged on the frame, wherein a leveling device is arranged on the frame, and the leveling device is used to level the fabrics guided out of the setting machine body, and the leveling device comprises:

[0008] A cloth discharge roller, which is rotatably mounted on a machine frame and is located at a cloth discharge end of the setting machine. The cloth is guided out of the setting machine body and then passes around the cloth discharge roller.

[0009] Two infrared sensors, both of which are arranged on the frame and are located on both sides of the cloth in the width direction, and the two infrared sensors respectively sense the two sides of the flat cloth;

[0010] Two sets of cloth pulling mechanisms are both arranged on the frame and respectively located on both sides of the cloth width direction, and the cloth pulling mechanisms are used to pull the side edges of the cloth in the cloth width direction.

[0011] By adopting the above technical solution, the cloth outlet roller guides the cloth out of the shaping machine, and two infrared sensors sense the two side edges of the cloth in the width direction. When the infrared sensor cannot sense the cloth, it means that there is wrinkling on the surface of the cloth. Then the cloth pulling mechanism starts to pull the side of the cloth on the side where the infrared sensor cannot sense the cloth, flattening the wrinkles of the cloth, so that the surface of the cloth is flat when it is discharged and collected, thereby improving the quality of the finished cloth.

[0012] Optionally, the cloth pulling mechanism includes:

[0013] a first nip roller and a second nip roller, wherein the first nip roller and the second nip roller are both slidably and rotatably arranged on the frame, and the first nip roller and the second nip roller are respectively located above and below the cloth;

[0014] a first driving assembly, the first driving assembly being disposed on the frame and being used to drive the first clamping roller and the second clamping roller to move vertically;

[0015] A second driving assembly is provided on the frame and is used for driving the first clamping roller and the second clamping roller to move horizontally.

[0016] By adopting the above technical solution, when the cloth needs to be pulled, the first driving component starts to drive the first clamping roller and the second clamping roller to move closer to each other, and the first clamping roller and the second clamping roller cooperate to clamp the cloth, and then the second driving component starts to drive the first clamping roller and the second clamping roller to move horizontally, flattening the wrinkled parts of the cloth, thereby completing the pulling of the cloth.

[0017] Optionally, the first driving component includes:

[0018] Two sliders, both of which are vertically slidably mounted on the frame, and the first clamping roller and the second clamping roller are rotatably mounted on the side walls of the two sliders respectively;

[0019] a first drive screw, the first drive screw being rotatably mounted on the frame and being in a vertical position, the side wall of the first drive screw being provided with two threaded sections with opposite helical lines extending from the middle to both ends, the two sliders being both threadedly connected to the first drive screw and being respectively located on the two threaded sections with opposite helical lines;

[0020] A first driving motor is provided on the frame and an output shaft of the first driving screw is connected to the first driving screw.

[0021] By adopting the above technical solution, the first drive motor is started to drive the first drive screw to rotate, and the rotation of the first drive screw drives the two sliders to move closer to or away from each other, and the two sliders move closer to or away from each other, driving the first clamping roller and the second clamping roller to move closer to or away from each other, thereby realizing the movement of the first clamping roller and the second clamping roller by controlling the first drive motor.

[0022] Optionally, the second driving component includes:

[0023] a second driving block, the second driving block being horizontally slidably mounted on the frame, a sliding groove being vertically opened on a side wall of the second driving block, the two sliders and the first driving screw being located in the sliding groove, and the first driving motor being disposed on the second driving block;

[0024] A second driving cylinder is provided on the frame and a piston rod is connected to the second driving block.

[0025] By adopting the above technical solution, after the first clamping roller and the second clamping roller clamp the cloth, the second driving cylinder is started to drive the second driving block to move horizontally. The horizontal movement of the second driving block drives the first clamping roller and the second clamping roller to pull apart the wrinkled parts of the cloth, thereby realizing the pulling of the cloth by controlling the second driving cylinder.

[0026] Optionally, the frame is provided with a cleaning mechanism for cleaning impurities on the surface of the cloth, and the cleaning mechanism includes:

[0027] A cleaning cylinder is rotatably mounted on the frame, and a cleaning brush is provided on the surface of the cleaning cylinder. The cleaning brush contacts the surface of the cloth on the cloth outlet roller.

[0028] A blowing pipe is arranged on the frame and blows air to the surface of the cloth.

[0029] By adopting the above technical solution, when the cloth is discharged from the cloth discharge roller, the bristles on the cleaning cylinder brush the surface of the cloth, the cleaning cylinder brushes off the impurities on the surface of the cloth, and then the blower blows air on the surface of the cloth to blow the impurities brushed off by the cleaning cylinder away from the cloth, thereby completing the cleaning of impurities on the cloth and improving the cleanliness of the cloth.

[0030] Optionally, a connecting assembly is provided on the frame, and the cleaning cylinder is detachably provided on the frame via the connecting assembly, and the connecting assembly includes:

[0031] A first connecting block, the first connecting block being arranged on the frame, and a connecting groove being vertically formed on a side wall of the first connecting block;

[0032] a second connecting block, the second connecting block being clamped in the connecting groove, the cleaning cylinder being rotatably disposed on a side wall of the second connecting block;

[0033] A connecting bolt is horizontally passed through the side wall of the first connecting block and is threadedly connected to the second connecting block.

[0034] By adopting the above technical solution, when the bristles on the cleaning cylinder are full of impurities and the cleaning cylinder needs to be replaced, the connecting bolt is turned to disengage the second connecting block, and the second connecting block can be removed from the connecting groove of the first connecting block. Then, the bristles on the cleaning cylinder can be cleaned or the cleaning cylinder can be directly replaced. The connection structure is simple, and the replacement work is convenient and fast. For cloths of different thicknesses and cleaning cylinders of different sizes, the height of the cleaning cylinder can be adjusted by moving the position of the second connecting block in the connecting groove, so that the position of the cleaning cylinder can always be adapted to the position of the cloth.

[0035] Optionally, two blowing pipes are provided, and both blowing pipes are inclined, with the air outlet ends of the two blowing pipes inclined toward the two side edges of the cloth respectively.

[0036] By adopting the above technical solution, the two blowing pipes are set in an inclined state, so that the two blowing pipes can cooperate to blow away impurities from the cloth and flatten the cloth at the same time, thereby improving the flatness of the cloth.

[0037] In summary, this application includes at least one of the following beneficial technical effects:

[0038] 1. The fabric is led out of the setting machine via the fabric delivery rollers. Two infrared sensors sense the two sides of the fabric in the width direction. If the infrared sensors cannot sense the fabric, it means that the fabric surface is wrinkled. The fabric pulling mechanism then starts to pull the side of the fabric where the infrared sensors cannot sense the fabric, flattening the wrinkles. This makes the fabric surface flat when it is led out and collected, improving the quality of the finished fabric.

[0039] 2. The first drive motor is started to drive the first drive screw to rotate, and the rotation of the first drive screw drives the two sliders to move closer to or away from each other. The two sliders move closer to or away from each other, driving the first and second pinch rollers to move closer to or away from each other, thereby controlling the first drive motor to achieve the movement of the first and second pinch rollers;

[0040] 3. By arranging the two blowing pipes in an inclined state, the two blowing pipes cooperate to blow away impurities from the fabric while also blowing the fabric flat, thereby improving the flatness of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] Figure 1 It is a schematic diagram of the three-dimensional structure of this application;

[0042] Figure 2 It is a structural schematic diagram of the leveling device and the connecting assembly in the present application, in which the side wall of the first connecting block is cut away.

[0043] Figure numerals: 1. Frame; 11. Forming machine body; 2. Leveling device; 21. Cloth discharge roller; 22. Infrared sensor; 23. Cloth pulling mechanism; 24. First clamping roller; 25. Second clamping roller; 26. First drive assembly; 27. Second drive assembly; 31. Slider; 32. First drive screw; 33. First drive motor; 41. Second drive block; 42. Second drive cylinder; 43. Slide groove; 5. Cleaning mechanism; 51. Cleaning cylinder; 52. Blowing pipe; 6. Connecting assembly; 61. First connecting block; 62. Second connecting block; 63. Connecting bolt. DETAILED DESCRIPTION

[0044] The following is combined with Figure 1 -Attached Figure 2 This application is described in further detail.

[0045] The embodiment of the present application discloses a setting machine suitable for smoothing and cleaning the surface of fabrics.

[0046] Reference Figure 1 The setting machine suitable for fabric surface smoothing and cleaning includes a frame 1 and a setting machine body 11 fixedly connected to the frame 1. The frame 1 is provided with a leveling device 2, which levels the fabric guided out of the setting machine body 11.

[0047] Reference Figure 1 and Figure 2 The flattening device 2 includes a cloth discharge roller 21, two infrared sensors 22, and two sets of cloth pulling mechanisms 23. The cloth discharge roller 21 is rotatably mounted on the frame 1 located at the cloth outlet of the forming machine body 11. After being discharged from the forming machine body 11, the cloth passes around the cloth discharge roller 21. Two infrared sensors 22 are fixedly mounted on the frame 1 above the cloth discharge roller 21. The two infrared sensors 22 are located on either side of the cloth widthwise and sense the two sides of the cloth when it is in a flat state.

[0048] Reference Figure 1 and Figure 2 The two sets of cloth pulling mechanisms 23 are both mounted on the frame 1 and located on either side of the cloth widthwise. The cloth pulling mechanisms 23 are used to pull the side edges of the cloth in the widthwise direction. The cloth pulling mechanisms 23 include a first clamping roller 24, a second clamping roller 25, a first drive assembly 26, and a second drive assembly 27. The first clamping roller 24 and the second clamping roller 25 are mounted on the frame 1 to slide and rotate via the first drive assembly 26 and the second drive assembly 27. The first clamping roller 24 and the second clamping roller 25 are located above and below the cloth, respectively. The first drive assembly 26 is mounted on the frame 1 and is used to drive the first clamping roller 24 and the second clamping roller 25 to move vertically. The second drive assembly 27 is mounted on the frame 1 and is used to drive the first clamping roller 24 and the second clamping roller 25 to move horizontally.

[0049] Reference Figure 1 and Figure 2 After the cloth discharge roller 21 leads the cloth out of the setting machine, the two infrared sensors 22 sense the two side edges of the cloth in the width direction. When the infrared sensor 22 cannot sense the cloth, it means that there is wrinkling on the surface of the cloth. The first driving component 26 starts to drive the first clamping roller 24 and the second clamping roller 25 to move closer to each other. The first clamping roller 24 and the second clamping roller 25 cooperate to clamp the cloth. Then the second driving component 27 starts to drive the first clamping roller 24 and the second clamping roller 25 to move horizontally, flattening the wrinkled part of the cloth, thereby completing the pulling work of the cloth so that the surface of the cloth is flat when it is discharged and collected, thereby improving the quality of the finished cloth.

[0050] Reference Figure 1 and Figure 2 The second drive assembly 27 includes a second drive block 41 and a second drive cylinder 42. The second drive block 41 is mounted on the frame 1 for horizontal sliding movement in a direction toward or away from the cloth. The second drive cylinder 42 is fixedly mounted on the frame 1 with a piston rod fixedly connected to the second drive block 41.

[0051] A sliding groove 43 is formed on a side wall of the second driving block 41 close to the cloth in a vertical direction.

[0052] Reference Figure 1 and Figure 2 The first drive assembly 26 includes two sliders 31, a first drive screw 32 and a first drive motor 33. Both sliders 31 are vertically slidably mounted on the second drive block 41 and are located in the sliding groove 43. The first clamping roller 24 and the second clamping roller 25 are respectively rotatably mounted on the side walls of the two sliders 31 close to the cloth. The first drive screw 32 is rotatably mounted on the second drive block 41 and is located in the sliding groove 43. The first drive screw 32 is vertically arranged, and two threaded sections with opposite helical lines are respectively provided on the side walls of the first drive screw 32 from the middle to both ends. Both sliders 31 are threadedly connected to the first drive screw 32 and are respectively located on the two threaded sections with opposite helical lines. The first drive motor 33 is fixedly connected to the upper surface of the second drive block 41, and the output shaft is vertically downward and fixedly connected to the first drive screw 32.

[0053] Reference Figure 1 and Figure 2 When the cloth needs to be pulled, the first drive motor 33 is started to drive the first drive screw 32 to rotate. The rotation of the first drive screw 32 drives the first clamping roller 24 and the second clamping roller 25 to approach each other and clamp the cloth. Then the second drive cylinder 42 is started to drive the second drive block 41 to move horizontally. The second drive block 41 moves horizontally to drive the first clamping roller 24 and the second clamping roller 25 to pull the wrinkled parts of the cloth apart.

[0054] Reference Figure 1 and Figure 2 The frame 1 is provided with a cleaning mechanism 5 for cleaning impurities on the surface of the cloth, and the cleaning mechanism 5 includes a cleaning cylinder 51 and a blowing pipe 52. The frame 1 is provided with a connecting component 6, and the cleaning cylinder 51 is detachably arranged on the frame 1 through the connecting component 6.

[0055] Reference Figure 1 and Figure 2 The connecting assembly 6 includes a first connecting block 61, a second connecting block 62, and a connecting bolt 63. The first connecting block 61 is fixedly mounted on the frame 1. A connecting groove is vertically defined on the side wall of the first connecting block 61 on the side closest to the fabric. The second connecting block 62 is snapped into the connecting groove. The cleaning barrel 51 is rotatably mounted on the side wall of the second connecting block 62 on the side closest to the fabric. The cleaning barrel 51 is located above the fabric, and bristles are provided on the surface of the cleaning barrel 51 to press against the fabric surface. The connecting bolt 63 passes horizontally through the side wall of the first connecting block 61 and is threadedly connected to the second connecting block 62.

[0056] Reference Figure 1 There are two blowing pipes 52, both of which are fixedly mounted on the frame 1 above the cloth. Both of the blowing pipes 52 are tilted, and the air outlet ends of the two blowing pipes 52 are tilted toward the two sides of the cloth respectively.

[0057] The working principle of the embodiment of this application is as follows:

[0058] The cloth discharge roller 21 guides the cloth out of the setting machine, and the two infrared sensors 22 sense the two side edges of the cloth in the width direction. When the infrared sensor 22 cannot sense the cloth, it means that there is wrinkling on the surface of the cloth, and the first drive motor 33 is started to drive the first drive screw 32 to rotate. The rotation of the first drive screw 32 drives the first clamping roller 24 and the second clamping roller 25 to approach each other and clamp the cloth. Then the second drive cylinder 42 is started to drive the second drive block 41 to move horizontally. The horizontal movement of the second drive block 41 drives the first clamping roller 24 and the second clamping roller 25 to pull apart the wrinkled parts of the cloth, so that the surface of the cloth is flat when it is discharged and collected, thereby improving the quality of the finished cloth.

[0059] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A setting machine suitable for smoothing and cleaning the surface of fabrics, characterized by: The invention comprises a frame (1) and a shaping machine body (11) arranged on the frame (1); a leveling device (2) is arranged on the frame (1); the leveling device (2) levelles the cloth guided out of the shaping machine body (11); the leveling device (2) comprises: A cloth discharge roller (21), the cloth discharge roller (21) is rotatably mounted on the frame (1), and the cloth discharge roller (21) is located at the cloth discharge end of the setting machine. The cloth is discharged from the setting machine body (11) and then passes around the cloth discharge roller (21); Two infrared sensors (22), both of which are arranged on the frame (1) and are respectively located on both sides of the width direction of the cloth, and the two infrared sensors (22) respectively sense the two sides of the flat cloth; Two sets of cloth pulling mechanisms (23) are provided on the frame (1) and are respectively located on both sides of the cloth width direction. The cloth pulling mechanisms (23) are used to pull the side edges of the cloth in the cloth width direction.

2. A setting machine suitable for fabric surface smoothing and cleaning according to claim 1, characterized in that: The cloth pulling mechanism (23) comprises: A first clamping roller (24) and a second clamping roller (25), wherein the first clamping roller (24) and the second clamping roller (25) are both slidably and rotatably arranged on the frame (1), and the first clamping roller (24) and the second clamping roller (25) are respectively located above and below the cloth; a first driving assembly (26), the first driving assembly (26) being arranged on the frame (1) and being used for driving the first clamping roller (24) and the second clamping roller (25) to move vertically; A second driving assembly (27) is provided on the frame (1) and is used for driving the first clamping roller (24) and the second clamping roller (25) to move horizontally.

3. A setting machine suitable for fabric surface smoothing and cleaning according to claim 2, characterized in that: The first drive assembly (26) comprises: Two sliders (31), both of which are vertically slidably mounted on the frame (1), and the first clamping roller (24) and the second clamping roller (25) are rotatably mounted on the side walls of the two sliders (31); A first driving screw rod (32), the first driving screw rod (32) is rotatably arranged on the frame (1) and is in a vertical state, and two threaded sections with opposite helical lines are respectively provided on the side wall of the first driving screw rod (32) from the middle to the two ends, and the two sliders (31) are both threadedly connected to the first driving screw rod (32) and are respectively located on the two threaded sections with opposite helical lines; A first drive motor (33), wherein the first drive motor (33) is arranged on the frame (1) and the output shaft is connected to the first drive screw (32).

4. A setting machine suitable for fabric surface smoothing and cleaning according to claim 3, characterized in that: The second drive assembly (27) comprises: A second driving block (41), the second driving block (41) is horizontally slidably mounted on the frame (1), a sliding groove (43) is vertically provided on a side wall of the second driving block (41), the two sliders (31) and the first driving screw rod (32) are both located in the sliding groove (43), and the first driving motor (33) is arranged on the second driving block (41); A second driving cylinder (42) is provided on the frame (1) and the piston rod is connected to the second driving block (41).

5. The setting machine for fabric surface smoothing and cleaning according to claim 1, characterized in that: The frame (1) is provided with a cleaning mechanism (5) for cleaning impurities on the surface of the cloth, and the cleaning mechanism (5) comprises: A cleaning cylinder (51), the cleaning cylinder (51) is rotatably mounted on the frame (1), a cleaning brush is provided on the surface of the cleaning cylinder (51), and the cleaning brush on the cleaning cylinder (51) contacts the surface of the cloth on the cloth discharge roller (21); A blowing pipe (52) is provided on the frame (1) and blows air to the surface of the cloth.

6. A setting machine suitable for fabric surface smoothing and cleaning according to claim 5, characterized in that: The frame (1) is provided with a connecting assembly (6), and the cleaning cylinder (51) is detachably provided on the frame (1) via the connecting assembly (6). The connecting assembly (6) comprises: A first connecting block (61), the first connecting block (61) being arranged on the frame (1), and a connecting groove being vertically provided on a side wall of the first connecting block (61); A second connecting block (62), the second connecting block (62) is clamped in the connecting groove, and the cleaning cylinder (51) is rotatably arranged on the side wall of the second connecting block (62); A connecting bolt (63) is horizontally passed through the side wall of the first connecting block (61) and is threadedly connected to the second connecting block (62).

7. The setting machine for fabric surface smoothing and cleaning according to claim 5, characterized in that: Two blowing pipes (52) are provided, and both blowing pipes (52) are arranged at an angle, with the air outlet ends of the two blowing pipes (52) being inclined toward the two side edges of the cloth respectively.

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