Tension correction device for creel of warping machine

By designing a warp yarn tension correction device for tension base, rotating shaft, slide rod and limiting assembly, the problems of insufficient yarn tension and low efficiency of guide wheel replacement are solved, and the automation and efficient production of yarn tension adjustment are achieved.

CN223240261UActive Publication Date: 2025-08-19SHEYANG DONGXIANG TEXTILE MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422741068.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-08-19
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing warping machine yarn tension correction device has problems such as insufficient or broken yarn tension due to improper operation, and the guide wheel replacement efficiency is low.

Method used

A rigging tension correction device including a tension base, a rotating shaft, an orientation groove, a slide rod, a tension wheel and a limiting assembly is designed to adjust the yarn tension by manually adjusting the limit block and the clamp, and supports the rapid disassembly and installation of the tension wheel.

Benefits of technology

The automation and efficiency of yarn tension adjustment are achieved, the yarn breakage and winding problems are reduced, and the fabric quality and production efficiency are improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223240261U_ABST
    Figure CN223240261U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of tension correction devices, and discloses a warping machine creel tension correction device which comprises a warp creel, a tension bracket is fixedly connected to the bottom of the outer wall of the warp creel, a cross rod is fixedly connected to the inner wall of the tension bracket, and a guide ring is fixedly connected to the top of the outer wall of the cross rod. A tension base is fixedly connected to the side face of the outer wall of the transverse rod, a rotating shaft is connected to the inner wall of the end of the tension base through a limiting assembly, and a directional groove is formed in the bottom end of the outer wall of the rotating shaft. By arranging the tension base, the rotating shaft, the orientation groove, the sliding rod, the tension wheels and the limiting assembly, when yarn tension is insufficient, the limiting frame is manually pulled downwards to drive the limiting block to relieve limiting, then the limiting frame is rotated to drive the rotating shaft to rotate by clamping the orientation groove through the orientation block, and then the two sets of tension wheels are driven to rotate through the rotating shaft; the yarn wound on the tension wheel is tightened and keeps certain tension, yarn tension adjustment is achieved, and high quality of fabric is guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of tension correction devices, in particular to a tension correction device for a warping machine creel. Background Art

[0002] Warping machines are a type of mechanical device that plays an important role in the textile industry. They are mainly used for warp weaving. Their basic function is to tear off the pulp from single-strand warps on a large number of wool yarns or blended fabrics, straighten them, and then rewind them onto the warping cylinder to form "warping". In the textile process, yarn tension is crucial. Maintaining appropriate tension is a necessary condition to ensure normal twisting and winding. Excessive tension will not only increase the power consumption of each spindle, but also lead to an increase in yarn breakage. On the other hand, too little tension will reduce the winding density, affect the strength of the spun yarn, and may lead to problems such as increased yarn hairiness, poor gloss, and unstable operation of the wire ring.

[0003] Existing warping machine creel tension correction devices usually change the tension by moving the guide frame, and change the frame position by manually turning the gear or fixing it with bolts to keep the yarn at a certain tension. Some warping machine creel tension correction devices use a guide wheel as a follower, and the yarn is wound around the outside of the guide wheel to play a guiding role and avoid yarn mixing and entanglement.

[0004] On the one hand, the existing method of manually moving the guide frame requires repeated manual operation and adjustment. Since the tension of each group of yarns is different, it is easy for some yarns to have insufficient tension or breakage due to improper operation. On the other hand, the existing driven guide wheels are usually fixed to the frame with bolts. Replacing the guide wheels after they are worn requires a lot of manpower to replace several groups of guide wheels, and the replacement efficiency is low. Therefore, a warping machine creel tension correction device is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a warping machine creel tension correction device, which aims to improve the problem in the prior art that some yarns may be insufficiently tensed or broken due to improper operation.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a warping machine yarn frame tension correction device, including a warp frame, the bottom of the outer wall of the warp frame is fixedly connected to a tension frame, the inner wall of the tension frame is fixedly connected to a cross bar, the top of the outer wall of the cross bar is fixedly connected to a guide ring, the side of the outer wall of the cross bar is fixedly connected to a tension base, the inner wall of the end of the tension base is connected to a rotating shaft through a limiting assembly, the bottom end of the outer wall of the rotating shaft is provided with a directional groove, the end of the outer wall of the tension frame is fixedly connected to a needle groove, the bottom of the outer wall of the warp frame is fixedly connected to a raw material frame, the inner wall of the raw material frame is fixedly connected to a vertical pole, and the outer wall of the vertical pole is fixedly connected to a barrel cone.

[0007] As a further description of the above technical solution:

[0008] The top end of the outer wall of the rotating shaft is fixedly connected with a slide rod, the outer wall of the slide rod is slidably connected with a tension wheel, the middle end of the inner wall of the tension wheel is provided with a card slot, and the inner wall of the slide rod is elastically connected with a card block through a compression spring.

[0009] As a further description of the above technical solution:

[0010] The limit assembly includes a limit frame, the inner wall of the limit frame is elastically connected to the bottom of the outer wall of the rotating shaft through a limit spring, the inner wall of the limit frame is fixedly connected to a directional block, the top of the outer wall of the limit frame is fixedly connected to the limit block, and a limit groove is provided at the bottom of the outer wall of the tension base.

[0011] As a further description of the above technical solution:

[0012] The outer wall of the rotating shaft passes through and is slidably connected to the inner wall of the tension base.

[0013] As a further description of the above technical solution:

[0014] One end of the compression spring is fixedly connected to the inner wall of the slide bar, and the other end of the compression spring is fixedly connected to the end of the outer wall of the clamping block.

[0015] As a further description of the above technical solution:

[0016] The outer wall of the clamping block is slidably connected to the inner wall of the slide rod, and the end of the outer wall of the clamping block is clamped on the inner wall of the clamping slot.

[0017] As a further description of the above technical solution:

[0018] One end of the limit spring is fixedly connected to the bottom of the outer wall of the rotating shaft, and the other end of the limit spring is fixedly connected to the bottom of the inner wall of the limit frame.

[0019] As a further description of the above technical solution:

[0020] The inner wall of the limit frame is slidably connected to the bottom end of the outer wall of the rotating shaft, the outer wall of the orientation block is slidably connected to the inner wall of the orientation slot, and the top end of the outer wall of the limit block is clamped on the inner wall of the limit slot.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by setting a tension base, a rotating shaft, a directional groove, a sliding rod, a tension wheel, and a limit assembly, when the yarn tension is insufficient, the limit frame is manually pulled downward to drive the limit block to release the limit, and then the limit frame is rotated to engage the directional groove through the directional block to drive the rotating shaft to rotate, and then the rotating shaft drives the two sets of tension wheels to rotate, so that the yarn wound on the tension wheel is tightened to maintain a certain tension, thereby realizing yarn tension adjustment and ensuring the high quality of the fabric.

[0023] 2. In the utility model, a rotating shaft, a sliding rod, a tension wheel, a card slot, a compression spring and a card block are provided. When disassembling and installing the tension wheel, the tension wheel is manually pulled to drive the card slot to squeeze the card block, so that the card block shrinks toward the inner wall of the sliding rod to release the limit, so that the tension wheel can achieve the effect of self-disengagement under upward force. When replacing a new tension wheel, the tension wheel is aligned with the sliding rod and pressed downward, so that the bottom of the outer wall of the tension wheel squeezes the card block inward and shrinks, and then the card block is rebounded into the card slot by the compression spring, so that the tension wheel can be quickly disassembled and installed, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a warp creel tension correction device for a warping machine proposed in the utility model;

[0025] Figure 2 This is a cross-sectional perspective diagram of a tension base of a warping machine creel tension correction device proposed by the utility model;

[0026] Figure 3 This is a schematic sectional perspective view of a tension wheel of a warping machine creel tension correction device proposed by the present invention;

[0027] Figure 4 The utility model proposes a warping machine creel tension correction device Figure 3 A magnified schematic diagram of part A in the middle.

[0028] Legend:

[0029] 1. Warp frame; 2. Tension frame; 3. Cross bar; 4. Guide ring; 5. Tension base; 6. Needle slot; 7. Raw material rack; 8. Vertical pole; 9. Cone; 10. Rotating shaft; 11. Orientation slot; 12. Slide bar; 13. Tension wheel; 14. Limit frame; 15. Limit spring; 16. Orientation block; 17. Limit block; 18. Limit slot; 19. Compression spring; 20. Block; 21. Block slot. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figure 1-Figure 3 , the utility model provides an embodiment: a warping machine creel tension correction device, including a warp frame 1, the bottom of the outer wall of the warp frame 1 is fixedly connected to a tension frame 2, the tension frame 2 is used to integrate several groups of guide tension devices, the inner wall of the tension frame 2 is fixedly connected to a cross bar 3, the top of the outer wall of the cross bar 3 is fixedly connected to a guide ring 4, the guide ring 4 is provided with several groups, a small opening is provided on the top to facilitate the passage of the yarn, and a smooth arc surface is provided on the surface to avoid damage to the yarn, the side surface of the outer wall of the cross bar 3 is fixedly connected to a tension base 5, the tension base 5 is provided with several groups corresponding to the several groups of guide rings 4, which are used to provide support for the limit assembly, and the inner wall of the end of the tension base 5 is connected to a rotating shaft 10 through the limit assembly, and the rotating shaft 10 is used The rotation angle is fixed by the limiting component, thereby changing the tension of the yarn. A directional groove 11 is provided at the bottom end of the outer wall of the rotating shaft 10. The directional groove 11 is used to clamp the limiting component so that the limiting component can be rotated and fixed while driving the rotating shaft 10 to rotate. The outer wall end of the tension frame 2 is fixedly connected with a needle groove 6. The needle groove 6 is used to comb multiple yarns so that each yarn is neat and even, avoiding yarn entanglement and disconnection. The bottom of the outer wall of the warp frame 1 is fixedly connected to the raw material rack 7, and the inner wall of the raw material rack 7 is fixedly connected to the vertical rod 8. The outer wall of the vertical rod 8 is fixedly connected to the barrel cone 9. The barrel cone 9 is provided with several groups, corresponding to multiple groups of tension bases 5 and guide rings 4, which are used to place yarn raw materials. The outer wall of the rotating shaft 10 passes through and is slidably connected to the inner wall of the tension base 5.

[0032] Reference Figure 1-Figure 3The limit assembly includes a limit frame 14, which is used to release the limit. By manually pulling down the limit frame 14, the limit block 17 is driven to disengage from the limit groove 18 to release the limit. The inner wall of the limit frame 14 is elastically connected to the bottom of the outer wall of the rotating shaft 10 through a limit spring 15. The inner wall of the limit frame 14 is fixedly connected with a directional block 16. The directional block 16 is used to engage the directional groove 11, keeping the limit frame 14 sliding vertically up and down along the directional groove 11, and can drive the rotating shaft 10 to rotate by the limit frame 14. The top of the outer wall of the limit frame 14 is fixedly connected to the limit block 17. The limit block 17 is set in two opposite groups for engaging the limit groove 18 to fix the rotation angle of the limit frame 14. The tension base 5 is external A limiting groove 18 is opened at the bottom of the wall, and the limiting groove 18 is provided with several groups, which are used for multi-position clamping limiting blocks 17 to fix the rotation angle of the tension wheel 13. One end of the limiting spring 15 is fixedly connected to the bottom of the outer wall of the rotating shaft 10, and the other end of the limiting spring 15 is fixedly connected to the bottom of the inner wall of the limiting frame 14. Through the opposite extrusion force between the limiting spring 15 and the rotating shaft 10, the limiting block 17 always remains clamped on the inner wall of the limiting groove 18 without being affected by external force. The inner wall of the limiting frame 14 is slidably connected to the bottom end of the outer wall of the rotating shaft 10, the outer wall of the directional block 16 is slidably connected to the inner wall of the directional groove 11, and the top of the outer wall of the limiting block 17 is clamped on the inner wall of the limiting groove 18.

[0033] Reference Figure 2-Figure 4 The top of the outer wall of the rotating shaft 10 is fixedly connected with a slide rod 12, and the slide rod 12 is set as a U-shaped cylinder for assembling two sets of tension wheels 13 at the same time to keep the yarn with sufficient tension. The yarn can be wound on one or two sets of tension wheels 13 according to actual needs. The outer wall of the slide rod 12 is slidably connected with the tension wheel 13. The contact surface of the tension wheel 13 is set with a soft and smooth arc surface. It is also used to provide a guiding effect for the yarn. A card slot 21 is provided at the middle end of the inner wall of the tension wheel 13. The card slot 21 is set as a ring groove for clamping the card block 20 while keeping the tension wheel 13 rotating with the yarn. The inner wall of the slide rod 12 is elastically connected by a compression spring 19 There is a card block 20, and the card connection end of the card block 20 is provided with upper and lower inclined surfaces. When installing and disassembling the tension wheel 13, it can be compressed to shrink toward the inner wall of the slide bar 12 to contact the limit, thereby realizing autonomous limit and release of limit. One end of the compression spring 19 is fixedly connected to the inner wall of the slide bar 12, and the other end of the compression spring 19 is fixedly connected to the outer wall end of the card block 20. The opposite extrusion force between the compression spring 19 and the slide bar 12 is used to make the card block 20 always carded on the inner wall of the card slot 21 without being affected by external force. The outer wall of the card block 20 is slidably connected to the inner wall of the slide bar 12, and the outer wall end of the card block 20 is carded on the inner wall of the card slot 21.

[0034] Working principle: When weaving yarn on the warping machine, the yarn raw material is placed on the cone 9, and then the yarn is passed through the inner wall of the guide ring 4, and then the yarn is S-shaped and wound on the two sets of tension wheels 13, and then the yarn is wound along the needle groove 6 on the warping machine for weaving, and then manually observed whether the yarn maintains sufficient tension. If the tension is insufficient, the limit frame 14 is manually pulled down to drive the limit block 17 to disengage from the limit groove 18 to release the limit, and then the limit frame 14 is rotated to engage the directional groove 11 through the directional block 16 to drive the rotating shaft 10 to rotate, and then the sliding rod 12 is driven to rotate along the center of the rotating shaft 10 through the rotating shaft 10, and then the two sets of tension wheels 13 are driven to rotate through the sliding rod 12, and the yarn is driven to change the winding length through the tension wheel 13, so that the yarn maintains a certain tension, thereby realizing yarn tension adjustment, improving the quality of yarn weaving, and reducing the occurrence of breakage or entanglement.

[0035] When disassembling and installing the tension wheel 13, the tension wheel 13 is manually pulled to drive the slot 21 to squeeze the block 20, so that the block 20 is pressed toward the inner wall of the slide bar 12 and retracts from the slot 21 to release the limit, so that the tension wheel 13 can achieve the effect of automatically releasing the limit by being forced upward. When replacing the new tension wheel 13, the tension wheel 13 is aligned with the slide bar 12 and pressed downward, so that the pressure block 20 at the bottom of the outer wall of the tension wheel 13 retracts toward the inner wall of the slide bar 12, and then the block 20 is rebounded to the inner wall of the slot 21 through the compression spring 19, so that the tension wheel 13 can be quickly disassembled and installed, which greatly improves the production and processing efficiency.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A warping machine creel tension correction device, comprising a warp creel (1), characterized in that: The bottom of the outer wall of the warp frame (1) is fixedly connected to a tension frame (2), the inner wall of the tension frame (2) is fixedly connected to a cross bar (3), the top of the outer wall of the cross bar (3) is fixedly connected to a guide ring (4), the side of the outer wall of the cross bar (3) is fixedly connected to a tension base (5), the inner wall of the end of the tension base (5) is connected to a rotating shaft (10) through a limiting component, the bottom end of the outer wall of the rotating shaft (10) is provided with a directional groove (11), the end of the outer wall of the tension frame (2) is fixedly connected to a needle groove (6), the bottom of the outer wall of the warp frame (1) is fixedly connected to a raw material frame (7), the inner wall of the raw material frame (7) is fixedly connected to a vertical pole (8), and the outer wall of the vertical pole (8) is fixedly connected to a cylindrical cone (9).

2. A warping machine creel tension correction device according to claim 1, characterized in that: The top end of the outer wall of the rotating shaft (10) is fixedly connected to a slide rod (12), the outer wall of the slide rod (12) is slidably connected to a tension wheel (13), a clamping groove (21) is provided at the middle end of the inner wall of the tension wheel (13), and the inner wall of the slide rod (12) is elastically connected to a clamping block (20) via a compression spring (19).

3. The warping machine creel tension correction device according to claim 1, characterized in that: The limiting assembly comprises a limiting frame (14), the inner wall of the limiting frame (14) is elastically connected to the bottom of the outer wall of the rotating shaft (10) through a limiting spring (15), the inner wall of the limiting frame (14) is fixedly connected to a directional block (16), the top end of the outer wall of the limiting frame (14) is fixedly connected to a limiting block (17), and a limiting groove (18) is provided at the bottom of the outer wall of the tension base (5).

4. The warping machine creel tension correction device according to claim 1, characterized in that: The outer wall of the rotating shaft (10) passes through and is slidably connected to the inner wall of the tension base (5).

5. The warping machine creel tension correction device according to claim 2, characterized in that: One end of the compression spring (19) is fixedly connected to the inner wall of the slide bar (12), and the other end of the compression spring (19) is fixedly connected to the outer wall end of the clamping block (20).

6. The warping machine creel tension correction device according to claim 2, characterized in that: The outer wall of the clamping block (20) is slidably connected to the inner wall of the slide bar (12), and the end of the outer wall of the clamping block (20) is clamped to the inner wall of the clamping slot (21).

7. The warping machine creel tension correction device according to claim 3, characterized in that: One end of the limit spring (15) is fixedly connected to the bottom of the outer wall of the rotating shaft (10), and the other end of the limit spring (15) is fixedly connected to the bottom of the inner wall of the limit frame (14).

8. The warping machine creel tension correction device according to claim 3, characterized in that: The inner wall of the limit frame (14) is slidably connected to the bottom end of the outer wall of the rotating shaft (10), the outer wall of the orientation block (16) is slidably connected to the inner wall of the orientation groove (11), and the top end of the outer wall of the limit block (17) is clamped on the inner wall of the limit groove (18).