Intelligent preheating device for ceramsite sand production and processing

Abstract

The utility model relates to the technical field of ceramsite sand production, and discloses an intelligent preheating device for ceramsite sand production and processing, which comprises a preheating box, a feeding port at the top and a discharge hopper and a discharge valve at the bottom. A preheating conical base is arranged in the preheating box, and a plurality of heating assemblies are embedded in the preheating conical base. A feeding port is formed in the top of the preheating box, and a discharging hopper and a discharging valve are arranged at the bottom of the preheating box, so that feeding of the raw materials and discharging of the preheated ceramsite sand are achieved, and convenience and rapidness are achieved. And a preheating conical seat is arranged in the preheating box, and a plurality of heating assemblies are embedded in the preheating conical seat, so that the ceramsite sand is heated more uniformly in the preheating process, and the preheating effect is improved. And meanwhile, the ceramsite sand is subjected to flowing type preheating treatment in the preheating box through the arrangement of the preheating conical base, and the preheating efficiency is improved. The ceramsite sand preheating device is simple in structure, convenient to operate, good in preheating effect, high in preheating efficiency, capable of meeting the requirements of modern ceramsite sand production, capable of improving production efficiency and reducing energy consumption and wide in application prospect.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite sand production, in particular to an intelligent preheating device for ceramsite sand production and processing. Background Art

[0002] Ceramic sand is a medium material commonly used in water treatment and gardening, often used in aquarium filtration, plant cultivation and drainage systems. It is made of high-temperature fired clay.

[0003] Preheating is a key step in the production and processing of ceramsite sand, which can improve the molding quality and production efficiency of ceramsite sand. However, traditional preheating devices are complex in structure, often suffer from uneven preheating, high energy consumption, and cannot achieve fast flow preheating. This makes it difficult to meet the needs of modern ceramsite sand production and is inefficient.

[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop an intelligent preheating device for the production and processing of expanded clay sand. Utility Model Content

[0005] The purpose of the utility model is to provide an intelligent preheating device for the production and processing of ceramsite sand to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A technical solution for an intelligent preheating device for the production and processing of ceramsite sand includes a preheating box, a feeding port is provided at the top of the preheating box, a discharge hopper is provided at the bottom of the preheating box, a discharge valve is installed at the bottom of the discharge hopper, a preheating cone seat is provided in the preheating box, and a plurality of heating components are embedded and installed in the preheating cone seat.

[0008] As a preferred technical solution, a bracket assembly is provided at the bottom of the preheating box, and the bracket assembly includes a base frame distributed in a rectangular shape, and a reinforcement seat is provided at the corners of the base frame, and a vertical frame is installed on the reinforcement seat, and the vertical frame is connected to the preheating box.

[0009] As a preferred technical solution, the preheating cone seat is made of heat-conductive material, and the tip of the preheating cone seat is located at the center of the feeding port.

[0010] As a preferred technical solution, a door panel assembly is provided on the front of the preheating box. The door panel assembly includes symmetrically distributed door panels, and the door panels are movably connected to the box body through hinges.

[0011] As a preferred technical solution, a handle is provided on the door panel, and a clamping block is provided on the handle, the clamping block is rotatably connected to the door panel, and a base is provided on the preheating box, and the clamping block cooperates with the base.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] (1) The utility model is an intelligent preheating device for the production and processing of ceramsite sand. The preheating box is provided with a feeding port on the top and a discharge hopper and a discharge valve on the bottom, so as to realize the addition of raw materials and the discharge of the ceramsite sand after preheating, which is convenient and quick. A preheating cone seat is provided in the preheating box, and a plurality of heating components are embedded and installed in the preheating cone seat, so that the ceramsite sand is heated more evenly during the preheating process, thereby improving the preheating effect. At the same time, the setting of the preheating cone seat enables the ceramsite sand to form a flow-type preheating treatment in the preheating box, thereby improving the preheating efficiency. The utility model has a simple structure, is easy to operate, has a good preheating effect, and has a high preheating efficiency. It can meet the needs of modern ceramsite sand production, improve production efficiency, reduce energy consumption, and has broad application prospects.

[0014] (2) The utility model is an intelligent preheating device for the production and processing of ceramsite sand. A door panel assembly is provided on the front of the preheating box to facilitate cleaning and maintenance of the interior of the preheating box. A handle and a card block are provided on the door panel, and a card seat is provided on the preheating box. The card block and the card seat cooperate to realize the rapid opening and closing of the door panel and easy operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of an intelligent preheating device for the production and processing of ceramsite sand;

[0016] Figure 2 This is a schematic diagram of the preheating cone structure of an intelligent preheating device for the production and processing of ceramsite sand;

[0017] Figure 3 for Figure 1 A schematic diagram of the enlarged structure of point A of an intelligent preheating device for the production and processing of ceramsite sand.

[0018] In the accompanying drawings: 11, base frame; 12, reinforcement seat; 13, vertical frame; 2, preheating box; 21, feeding port; 22, discharge hopper; 23, discharge valve; 24, preheating cone seat; 25, heating component; 31, door panel; 32, hinge; 33, handle; 34, block; 35, seat. DETAILED DESCRIPTION

[0019] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without some of these specific details. The following description of the embodiments is merely intended to provide a better understanding of the present invention by illustrating examples of the present invention.

[0020] like Figure 1 、 Figure 2 and Figure 3 As shown, the present invention provides a technical solution for an intelligent preheating device for the production and processing of ceramsite sand. The device comprises a preheating box 2, a preheating cone 24 disposed within the preheating box 2, and multiple heating components 25 embedded within the preheating cone 24. This achieves uniform and fluid preheating of the ceramsite sand, improving preheating effectiveness and efficiency. Furthermore, a door panel assembly provided on the front of the preheating box 2 facilitates cleaning and maintenance of the interior, enhancing the device's usability.

[0021] A feeding port 21 is provided at the top of the preheating box 2 for feeding the ceramsite sand raw material to be preheated into the preheating box 2. A discharge hopper 22 is provided at the bottom of the preheating box 2, and a discharge valve 23 is installed at the bottom of the discharge hopper 22 for controlling the discharge of the ceramsite sand after preheating. A preheating cone seat 24 is provided in the preheating box 2. The preheating cone seat 24 is made of a heat-conducting material, such as heat-conducting metal or heat-conducting plastic, to improve the preheating effect. The tip of the preheating cone seat 24 is located at the center of the feeding port 21, so that the ceramsite sand raw material can fall smoothly onto the preheating cone seat 24 when it is put into the preheating box 2. A plurality of heating components 25 are embedded in the preheating cone seat 24. The heating components 25 can be heating elements such as electric heating wires and electric heating tubes, which are used to heat the preheating cone seat 24, thereby achieving preheating of the ceramsite sand. By providing a plurality of heating components 25, it can be ensured that the temperature distribution in the preheating cone seat 24 is more uniform, thereby improving the preheating effect.

[0022] Furthermore, a support assembly is installed at the bottom of the preheating box 2. This assembly comprises a rectangular base frame 11, with reinforcement brackets 12 positioned at the corners to enhance its stability and load-bearing capacity. A vertical bracket 13 is mounted on the reinforcement bracket 12 and connected to the preheating box 2 to support and stabilize it. This support assembly ensures the structural stability of the entire preheating device, preventing any shaking or tilting during the preheating process, thereby ensuring stability and safety.

[0023] Specifically, a door panel assembly is provided on the front of the preheating box 2. The door panel assembly includes symmetrically distributed door panels 31. The door panels 31 are movably connected to the preheating box 2 via hinges 32, allowing the door panels 31 to open or close the front of the preheating box 2, facilitating cleaning and maintenance of the interior of the preheating box. A handle 33 is provided on the door panel 31 to facilitate the operator's rotation of the door panel 31. A block 34 is provided on the handle 33, which is rotatably connected to the door panel 31. A holder 35 is provided on the preheating box 2, and the block 34 cooperates with the holder 35. When the door panel 31 is closed, the block 34 can be snapped into the holder 35 to secure the door panel 31 and prevent the door panel 31 from accidentally opening during the preheating process. This door panel assembly arrangement makes the opening and closing of the preheating box 2 more convenient and quick, improving the ease of use of the equipment.

[0024] In practice, the operator feeds the preheated ceramsite sand into the preheating box 2 through the feed port 21. The heating assembly 25 activates the preheating cone 24, heating the ceramsite sand evenly within the cone 24. This process also creates a fluid preheating process that follows the shape of the cone 24, improving preheating efficiency. After preheating is complete, the discharge valve 23 is opened, and the preheated ceramsite sand is discharged through the discharge hopper 22. Cleaning or maintenance of the preheating box can be performed by opening the door panel assembly.

[0025] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0026] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0027] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0028] While the embodiments described above are based on the present invention, these embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Clearly, many modifications and variations are possible based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better utilize the present invention and its modifications and uses. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. An intelligent preheating device for the production and processing of ceramsite sand, characterized in that: The invention comprises a preheating box (2), wherein a feeding port (21) is provided at the top of the preheating box (2), a discharge hopper (22) is provided at the bottom of the preheating box (2), a discharge valve (23) is installed at the bottom of the discharge hopper (22), a preheating cone seat (24) is provided in the preheating box (2), and a plurality of heating components (25) are embedded and installed in the preheating cone seat (24).

2. The intelligent preheating device for producing and processing ceramsite sand according to claim 1, characterized in that: A bracket assembly is provided at the bottom of the preheating box (2), and the bracket assembly includes a base frame (11) distributed in a rectangular shape, and a reinforcement seat (12) is provided at the corner of the base frame (11), and a vertical frame (13) is installed on the reinforcement seat (12), and the vertical frame (13) is connected to the preheating box (2).

3. The intelligent preheating device for producing and processing ceramsite sand according to claim 1 is characterized in that: The preheating cone seat (24) is made of heat-conducting material, and the tip of the preheating cone seat (24) is located at the center of the feeding port (21).

4. The intelligent preheating device for producing and processing ceramsite sand according to claim 1, characterized in that: The front of the preheating box (2) is provided with a door panel assembly, which includes symmetrically distributed door panels (31), and the door panels (31) are movably connected to the box body via hinges (32).

5. The intelligent preheating device for producing and processing ceramsite sand according to claim 4, characterized in that: The door panel (31) is provided with a rotating handle (33), and the rotating handle (33) is provided with a clamping block (34), the clamping block (34) is rotatably connected to the door panel (31), and the preheating box (2) is provided with a clamping seat (35), the clamping block (34) and the clamping seat (35) are matched.

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