Chicken cutlet rolling machine

Abstract

The utility model provides a chicken cutlet rolling machine which comprises a machine frame, a feeding conveying belt is arranged on the machine frame, a material receiving disc is arranged at the tail end of the feeding conveying belt, a first rolling roller and a second rolling roller are arranged on the rear portion of the material receiving disc, and a discharging disc is arranged on the rear portion of the first rolling roller and the rear portion of the second rolling roller. The first rolling roller and the second rolling roller are connected with a rotation driving assembly and can rotate oppositely, the first rolling roller is connected with an adjusting assembly, and the distance between the first rolling roller and the second rolling roller is adjusted through the adjusting assembly. The rolling machine can be used for automatically rolling materials such as chicken steaks (chicken frames or duck frames), is high in efficiency and can ensure the consistency of products.

Description

Technical Field

[0001] The utility model mainly relates to the technical field related to chicken fillet processing, and specifically relates to a chicken fillet rolling machine. Background Art

[0002] In response to current market demand, restaurant chains have launched delicious meals such as grilled chicken racks (chicken chops). In order to make the chicken racks (duck racks, etc.) more flavorful during the marinating process and more convenient for customers to eat, the surface of the chicken racks or duck racks and other ingredients need to be intact, and the internal fine bones need to be broken and softened to different degrees.

[0003] Market research reveals that restaurants currently rely heavily on manual labor to break and crush chicken chops. Workers use a leather hammer to break and crush the bones. This method has the following drawbacks: low efficiency and limited output per worker; labor-intensive and labor-intensive processes that lead to worker fatigue; manual hammering can easily injure workers' hands; and workers rely on touch to determine the effectiveness of the bone crushing process, resulting in inconsistent product quality. Utility Model Content

[0004] In order to solve the shortcomings of current technology, the utility model combines existing technology and, based on practical application, provides a chicken fillet crusher that can automatically crush materials such as chicken fillets (chicken frames or duck frames) with high efficiency and can ensure product consistency.

[0005] To achieve the above purpose, the technical solution of the utility model is as follows:

[0006] A chicken fillet crusher comprises a frame, a feed conveyor belt is arranged on the frame, a receiving tray is arranged at the end of the feed conveyor belt, a first crushing roller and a second crushing roller are arranged at the rear of the receiving tray, a discharge tray is arranged at the rear of the first crushing roller and the second crushing roller, the first crushing roller and the second crushing roller are connected to a rotating drive component so that they can rotate towards each other, the first crushing roller is connected to an adjusting component, and the distance between the first crushing roller and the second crushing roller is adjusted by the adjusting component.

[0007] Furthermore, the adjustment assembly includes a movable bearing seat, an eccentric wheel shaft and an eccentric wheel. The two ends of the first rolling roller are installed in the movable bearing seat. The movable bearing seat slides in cooperation with the slide groove on the frame. The eccentric wheel shaft is arranged on one side of the first rolling roller. The eccentric wheel is installed on the eccentric wheel shaft. The eccentric wheel contacts the end face of the movable bearing seat.

[0008] Furthermore, a compression spring is provided in the sliding groove of the frame on a side away from the eccentric wheel, and the compression spring applies force to the movable bearing seat toward the side of the eccentric wheel.

[0009] Furthermore, a wheel shaft cylindrical gear is provided at one end of the eccentric wheel shaft, the wheel shaft cylindrical gear is meshedly connected to a worm, and a rotating handle is provided at one end of the worm.

[0010] Furthermore, the rotation drive assembly includes a roller motor, a pulley, a sprocket set and a gear set. The roller motor drives the second rolling roller to rotate through the pulley and the sprocket set, and the second rolling roller drives the first rolling roller to rotate through the gear set.

[0011] Furthermore, the drum motor, pulley and gear set are arranged on one side of the frame, and the sprocket set is arranged on the other side of the frame.

[0012] Furthermore, the gear set includes a first gear, a second gear, a third gear and a fourth gear, the first gear is arranged at one end of the second rolling roller, the second gear is meshed with the first gear, the third gear is meshed with the second gear, the fourth gear is meshed with the third gear, and the fourth gear is installed at one end of the first rolling roller.

[0013] Furthermore, the feed conveyor belt is arranged horizontally, and the receiving tray and the discharging tray are both arranged tilted downward.

[0014] Furthermore, a water receiving tray is provided below the feed conveyor belt, and the water receiving tray has a water outlet.

[0015] Furthermore, a scraper is provided on the second rolling roller.

[0016] Beneficial effects of the utility model:

[0017] The utility model adopts an automatic crushing method. During the process of crushing and breaking the bones of the chicken fillet, a continuous feeding method with a conveyor belt is adopted, which greatly improves the efficiency of crushing and breaking the bones. The labor intensity of the workers is low, and there is a sufficient safety distance between the loading operation position and the crushing position, which can ensure the safety of the workers.

[0018] In the present invention, a double-roller rolling method is adopted to ensure the consistency of the product, and the unique gap adjustment method makes the overall structure of the equipment very compact, which is especially suitable for use in restaurants with limited area. The gap between the two rollers can be easily adjusted to adapt to different processing requirements and facilitate equipment debugging.

[0019] In the utility model, workers only need to put the material at one end, and the material will be automatically discharged at the other end. A water receiving tray is arranged under the conveyor belt, which ensures that the chicken fillet processing process is clean and hygienic. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Attachment Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0021] Attachment Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0022] Attachment Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0023] Attachment Figure 4 This is a schematic diagram of the gear set structure of the utility model;

[0024] Attachment Figure 5 This is a schematic diagram of the structure of the adjustment component of the utility model;

[0025] Attachment Figure 6 This is a schematic diagram of the structure of the rolling roller of the utility model.

[0026] Reference numerals shown in the accompanying drawings:

[0027] 1. Feed conveyor belt; 2. Receiving tray; 3. Discharging tray; 4. Frame; 5. First rolling roller; 6. Second rolling roller; 7. Pulley; 8. Gear set; 9. Sprocket set; 10. Eccentric wheel shaft; 11. Eccentric wheel; 12. Water collecting tray; 13. First gear; 14. Second gear; 15. Third gear; 16. Fourth gear; 17. Worm; 18. Wheel shaft cylindrical gear; 19. Movable bearing seat; 20. Compression spring; 21. Scraper. DETAILED DESCRIPTION

[0028] The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that these embodiments are intended only to illustrate the present invention and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the contents of this invention, those skilled in the art may make various changes or modifications to the present invention, and that such equivalent forms also fall within the scope defined in this application.

[0029] like Figures 1-6 As shown, this is a schematic diagram of the structure of a chicken fillet crusher provided in this embodiment, which can process ingredients such as chicken fillets or duck fillets.

[0030] The chicken fillet crushing machine of this embodiment mainly includes a frame 4, wherein a feed conveyor belt 1 is provided on the frame 4, a receiving tray 2 is provided at the end of the feed conveyor belt 1, a first crushing roller 5 and a second crushing roller 6 are provided at the rear of the receiving tray 2, and a discharge tray 3 is provided at the rear of the first crushing roller 5 and the second crushing roller 6. In the above structure of this embodiment, when crushing and breaking the bones of the chicken fillet, the worker first peels the chicken fillet along the midline of the chest and lays it flat on the feed conveyor belt 1. The chicken fillet is conveyed backward along the feed conveyor belt 1 to the receiving tray 2, and falls between the two crushing rollers through the receiving tray 2. The chicken fillet is crushed and broken by the first crushing roller 5 and the second crushing roller 6, and then falls to the discharge tray 3, and enters the container through the discharge tray 3. Among them, a water receiving tray 12 is set at the lower part of the feed conveyor belt 1. The water receiving tray 12 is provided with a water outlet hole to draw out the water on the feed conveyor belt 1. The receiving tray 2 and the discharging tray 3 are both set at an angle downward to facilitate the transportation of chicken fillets.

[0031] In this embodiment, the first laminating roller 5 and the second laminating roller 6 are two anilox rollers that rotate in opposite directions. The material is 304, and the rotation of the rollers is controlled by a rotation drive assembly. As shown in the reference figure, the rotation drive assembly mainly includes a roller motor, a pulley 7, a sprocket set 9 and a gear set 8. Among them, the gear set includes a first gear 13, a second gear 14, a third gear 15 and a fourth gear 16. The roller motor drives the pulley 7 to rotate, and the rotating shaft connected to the pulley drives the sprocket set 9 to rotate at the other end, and the sprocket set 9 drives the second laminating roller 6 to rotate. The first gear 13 is arranged at one end of the second laminating roller 6, the second gear 14 is meshed with the first gear 13, the third gear 15 is meshed with the second gear 14, and the fourth gear 16 is meshed with the third gear 15. The fourth gear 16 is installed at one end of the first laminating roller 5. When the second laminating roller 6 rotates, it drives the first gear 13 to rotate, the first gear 13 drives the second gear 14, the second gear 14 drives the third gear 15, the third gear 15 drives the fourth gear 16, and the first laminating roller 5 is driven to rotate through the fourth gear 16, and the rotation directions of the first laminating roller 5 and the second laminating roller 6 are opposite.

[0032] In the present application, the distance between the first rolling roller 5 and the second rolling roller 6 can be adjusted between 0-18 mm to meet different materials or different crushing requirements. The distance between the first rolling roller 5 and the second rolling roller 6 is adjusted by an adjustment component connected to the first rolling roller 5.

[0033] As shown in the reference figure, the adjustment assembly includes a movable bearing seat 19, an eccentric wheel shaft 10, and an eccentric wheel 11. The two ends of the first rolling roller 5 are mounted in the movable bearing seat 19. The movable bearing seat 19 slides in conjunction with the slide groove on the frame 4. The position of the first rolling roller 5 can be adjusted by sliding the movable bearing seat 19, thereby changing the distance between the first rolling roller 5 and the second rolling roller 6. The eccentric wheel shaft 10 is arranged on one side of the first rolling roller 5, and the eccentric wheel 11 is mounted on the eccentric wheel shaft 10. The eccentric wheel 11 contacts the end face of one side of the movable bearing seat 19, and a compression spring 20 is provided on the end face of the other side of the movable bearing seat 19. At the same time, a wheel shaft cylindrical gear 18 is provided at one end of the eccentric wheel shaft 10, and the wheel shaft cylindrical gear 18 is meshed with the worm 17. For the above structure, the worm 17 is rotated, and the worm 17 drives the wheel shaft cylindrical gear 18 to rotate, and the wheel shaft cylindrical gear 18 drives the eccentric wheel shaft 10 to rotate, thereby squeezing the movable bearing seat 19 by the eccentric wheel 11 to achieve position adjustment. The other end of the movable bearing seat 19 is applied with force by the compression spring 20 to ensure the adjusted position. It should be noted that in the above structure, when the position of the first rolling roller 5 is adjusted, the position of the fourth gear 16 connected to one end thereof changes accordingly. The installation position of the third gear 15 should ensure that the meshing relationship between the two is still maintained after the position of the fourth gear 16 is adjusted. In the embodiment provided Figure 4 In the embodiment, the third gear 15 is located on one side below the fourth gear 16, and the first rolling roller 5 moves outward, so that the fourth gear 16 can roll along the tooth profile of the third gear 15, which ensures the movement of the fourth gear 16 on the one hand, and the meshing relationship between the fourth gear 16 and the third gear 15 on the other hand, thereby ensuring the power transmission between the two.

[0034] refer to Figure 6 As shown, a scraper 21 is provided below the second rolling roller 6 for cleaning debris stuck on the roller.

Claims

1. A chicken cutlet crusher, comprising a frame, characterized in that: A feed conveyor belt is arranged on the frame, a receiving tray is arranged at the end of the feed conveyor belt, a first rolling roller and a second rolling roller are arranged at the rear of the receiving tray, a discharge tray is arranged at the rear of the first rolling roller and the second rolling roller, the first rolling roller and the second rolling roller are connected to a rotating drive component so that they can rotate towards each other, and the first rolling roller is connected to an adjusting component, and the distance between the first rolling roller and the second rolling roller is adjusted by the adjusting component.

2. The chicken fillet crusher according to claim 1, characterized in that: The adjustment assembly includes a movable bearing seat, an eccentric wheel shaft and an eccentric wheel. The two ends of the first rolling roller are installed in the movable bearing seat. The movable bearing seat slides in cooperation with the slide groove on the frame. The eccentric wheel shaft is arranged on one side of the first rolling roller. The eccentric wheel is installed on the eccentric wheel shaft. The eccentric wheel contacts the end face of the movable bearing seat.

3. The chicken cutlet crusher according to claim 2, characterized in that: A compression spring is arranged in the sliding groove of the frame on a side away from the eccentric wheel, and the compression spring applies force to the movable bearing seat toward the side of the eccentric wheel.

4. The chicken cutlet crusher according to claim 2, characterized in that: One end of the eccentric wheel shaft is provided with a wheel shaft cylindrical gear, the wheel shaft cylindrical gear is meshed and connected with a worm, and one end of the worm is provided with a rotating handle.

5. The chicken fillet crusher according to claim 1, characterized in that: The rotation drive assembly includes a roller motor, a pulley, a sprocket set and a gear set. The roller motor drives the second rolling roller to rotate through the pulley and the sprocket set, and the second rolling roller drives the first rolling roller to rotate through the gear set.

6. The chicken fillet crusher according to claim 5, characterized in that: The drum motor, the pulley and the gear set are arranged on one side of the frame, and the sprocket set is arranged on the other side of the frame.

7. The chicken cutlet crusher according to claim 5, characterized in that: The gear set includes a first gear, a second gear, a third gear and a fourth gear. The first gear is arranged at one end of the second rolling roller, the second gear is meshed with the first gear, the third gear is meshed with the second gear, the fourth gear is meshed with the third gear, and the fourth gear is installed at one end of the first rolling roller.

8. The chicken cutlet crusher according to claim 1, characterized in that: The feeding conveyor belt is arranged horizontally, and the receiving tray and the discharging tray are both arranged tilted downward.

9. The chicken cutlet crusher according to claim 1, characterized in that: A water receiving tray is provided below the feed conveyor belt, and a water outlet is provided on the water receiving tray.

10. The chicken fillet crusher according to claim 1, characterized in that: The second rolling roller is provided with a scraper.

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