Tea leaf spreading device for dark tea production and processing

By introducing belt conveyors and multiple mechanisms into the greening equipment, the problem of uneven tea cutting is solved, and a more efficient greening process is achieved, reducing the contact and transportation time between tea and dust is reduced, and production efficiency is improved.

CN223247464UActive Publication Date: 2025-08-22MABIAN XINGNONG MODERN AGRI DEV CO LTD
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Patent Information

Application Number
CN202422226768.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-22
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

During the discharge process of existing greening equipment, tea leaves are prone to fall outside the screen frame, resulting in multiple conveying and contacting dust, affecting greening efficiency.

Method used

The belt conveyor, column, electric slider, electric telescopic rod, flattening ring, unblocking mechanism and blocking mechanism are used to block the screen frame through the blocking mechanism, tea leaves are dispersed by the deblocking mechanism, and tea leaves are flattened by the flattening ring and electric telescopic rod to prevent the tea from entering the conveyor.

Benefits of technology

The greening efficiency is improved, the contact time between tea and dust is reduced, the transportation time is saved, and the structure of the existing greening machine is optimized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of tedding devices, and discloses a tedding device for dark tea production and processing, which comprises a belt conveyor, the stand column is fixedly installed on the outer wall of one side of the belt conveyor, the outer wall of the stand column is slidably connected with an electric sliding block, an electric telescopic rod is fixedly installed on one side of the electric sliding block, and a flattening ring is fixedly installed at the end of an output shaft of the electric telescopic rod; the deblocking mechanism is fixedly mounted on one side of the upper end of the stand column; according to the tedding device for dark tea production and processing, the screen frame is placed on the upper surface of the belt conveyor, the belt conveyor is used for conveying the screen frame, the deblocking mechanism is used for dispersing deblocked tea leaves, and the deblocking mechanism is used for deblocking the tea leaves. The scattered tea leaves enter the screen frame through the flattening ring, at the moment, the tea leaves entering the screen frame are flattened through reciprocating motion of the electric telescopic rod, the tea leaves are prevented from entering the belt conveyor, an existing tedding machine is optimized, and the tedding efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spreading green tea devices, in particular to a spreading green tea device for dark tea production and processing. Background Art

[0002] Spreading the leaves is a crucial step in tea processing, particularly in the production of green and oolong teas. Spreading the leaves, also known as withering or airing, involves spreading the freshly picked leaves evenly in a well-ventilated, dark environment to allow them to naturally lose water. This process helps regulate the moisture content of the leaves, preparing them for subsequent processing steps, and also significantly impacts the tea's aroma and taste.

[0003] For example, a continuous tea spreading machine with publication number CN111903792B includes a tea spreading feeding device, a turning machine arranged at the discharge end of the tea spreading feeding device, a roller conveyor line located below the outlet of the turning machine, a screen frame arranged on the roller conveyor line, and a recovery device with a feed end located below the roller conveyor line, and the discharge end of the recovery device transports the tea leaves into the tea spreading feeding device. The continuous tea spreading machine of the present invention has a reasonable overall structure, occupies a small space, has a high degree of automation, can carry out uninterrupted tea spreading processing, improves the production efficiency of the tea spreading process, reduces the labor intensity of tea spreading, and saves a lot of manpower. It includes a tea spreading feeding device, a turning machine arranged at the discharge end of the tea spreading feeding device, a roller conveyor line located below the outlet of the turning machine, a screen frame arranged on the roller conveyor line, and a recovery device with a feed end located below the roller conveyor line, and the discharge end of the recovery device transports the tea leaves into the tea spreading feeding device. The continuous tea spreading machine of the present invention has a reasonable overall structure, occupies a small space, has a high degree of automation, can perform uninterrupted tea spreading processing, improves the production efficiency of the tea spreading process, reduces the labor intensity of spreading, and saves a lot of manpower;

[0004] During the use of this tea spreading equipment, since the discharge port is larger than the screen frame, some tea leaves will fall onto the material belt outside the screen frame during the discharge process. The tea leaves on the material belt need to be re-transported to the discharge mechanism for cyclic discharge. On the one hand, the contact time of tea leaves with dust will increase during multiple transportation processes. On the other hand, multiple transportations consume more time. In order to solve the above problems, a tea spreading device for black tea production and processing is proposed. Utility Model Content

[0005] The purpose of the present invention is to provide a device for spreading green tea for producing and processing dark tea in order to solve the above problems, comprising:

[0006] Belt conveyor;

[0007] A column is fixedly mounted on an outer wall of one side of the belt conveyor, an electric slider is slidably connected to the outer wall of the column, an electric telescopic rod is fixedly mounted on one side of the electric slider, and a flattening ring is fixedly mounted on the end of the output shaft of the electric telescopic rod;

[0008] The block release mechanism is fixedly installed on one side of the upper end of the column;

[0009] The blocking mechanism is fixedly installed on the outer wall of the other side of the belt conveyor.

[0010] Through the above technical solution, the screen frame is placed on the upper surface of the belt conveyor, and the screen frame is transported by the belt conveyor. The screen frame transported to the bottom of the flattening ring is blocked by the blocking mechanism, and the black tea to be flattened is placed on the upper surface of the deblocking mechanism. The deblocked tea leaves are dispersed by the deblocking mechanism, and the dispersed tea leaves enter the screen frame through the flattening ring. At this time, the tea leaves entering the screen frame are flattened by the reciprocating motion of the electric telescopic rod, and the tea leaves are limited by the flattening ring to prevent the tea leaves from entering the belt conveyor. The existing spreading machine is optimized and the spreading efficiency is improved.

[0011] In a preferred embodiment, the deblocking mechanism further comprises a fixed frame, a deblocking box is fixedly mounted on the upper surface of the fixed frame, a crushing roller is rotatably connected inside the deblocking box, a plurality of connecting rods are fixedly mounted on the outer wall of the fixed frame, a spring rod is fixedly mounted at the bottom of the connecting rod, and a guide plate is fixedly mounted at the bottom of the spring rod.

[0012] Through the above technical solution, after the agglomerated tea leaves are placed in the deagglomeration box, the agglomerated tea leaves are decomposed into multiple small pieces of tea leaves through the high-speed rotation of the crushing roller. The small pieces of tea leaves enter the upper surface of the vibrating guide plate and are dispersed to prevent the tea leaves from agglomerating and being difficult to flatten.

[0013] In a preferred embodiment, a first motor is fixedly mounted on the other side of the upper surface of the fixing frame, and a transmission belt is provided between the output shaft of the first motor and the end of the crushing roller.

[0014] According to the above technical solution, the crushing roller is driven to rotate by the operation of the first motor.

[0015] In a preferred embodiment, the material guide plate is arranged in an inclined surface, and a vibration motor is fixedly mounted on the outer wall of the lower end of the material guide plate.

[0016] In a preferred embodiment, a baffle is rotatably connected to one side of the blocking mechanism, a second motor is fixedly mounted on the other side of the blocking mechanism, and an output shaft of the second motor is fixedly connected to one side of the baffle.

[0017] Through the above technical solution, when the tea leaves are flattened, the baffle is lifted by rotating the second motor, thereby moving the screen frame with the tea leaves flattened through the belt conveyor.

[0018] In a preferred embodiment, the guide plate is located directly above the flattening ring.

[0019] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are as follows: the present invention proposes a green tea spreading device for the production and processing of dark tea.

[0020] The screen frame is placed on the upper surface of the belt conveyor, and the screen frame is transported by the belt conveyor. The screen frame transported to the bottom of the flattening ring is blocked by the blocking mechanism, and the black tea to be flattened is placed on the upper surface of the deblocking mechanism. The deblocked tea leaves are dispersed by the deblocking mechanism, and the dispersed tea leaves enter the screen frame through the flattening ring. At this time, the tea leaves entering the screen frame are flattened by the reciprocating motion of the electric telescopic rod, and the tea leaves are limited by the flattening ring to prevent them from entering the belt conveyor. The existing flattening machine is optimized to improve the flattening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 This is a structural diagram of the flattening mechanism in the present invention;

[0023] Figure 3 It is a structural diagram of the block-unlocking mechanism in the utility model.

[0024] Markings in the figure: 1-belt conveyor; 2-column; 21-electric slider; 22-electric telescopic rod; 23-flattening ring; 3-deblocking mechanism; 31-fixed frame; 32-deblocking box; 33-crushing roller; 34-first motor; 35-connecting rod; 36-spring rod; 37-guide plate; 38-vibration motor; 4-blocking mechanism; 41-baffle; 42-second motor. DETAILED DESCRIPTION

[0025] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0026] The following will be combined Figure 1-3 A device for spreading out dark tea for production and processing according to an embodiment of the utility model is described in detail. Example

[0027] Belt conveyor 1;

[0028] The column 2 is fixedly mounted on the outer wall of one side of the belt conveyor 1. The outer wall of the column 2 is slidably connected to an electric slider 21. An electric telescopic rod 22 is fixedly mounted on one side of the electric slider 21. A flattening ring 23 is fixedly mounted on the output shaft end of the electric telescopic rod 22. The electric telescopic rod 22 reciprocates to flatten the tea leaves entering the sieve frame. At the same time, the flattening ring 23 limits the position of the tea leaves to prevent them from entering the belt conveyor 1. This optimizes the existing tea spreading machine and improves the tea spreading efficiency.

[0029] The deblocking mechanism 3 is fixedly installed on one side of the upper end of the column 2. The deblocking mechanism 3 also includes a fixed frame 31. A deblocking box 32 is fixedly installed on the upper surface of the fixed frame 31. A crushing roller 33 is rotatably connected inside the deblocking box 32. A first motor 34 is fixedly installed on the other side of the upper surface of the fixed frame 31. A transmission belt is provided between the output shaft of the first motor 34 and the end of the crushing roller 33. The crushing roller 33 is driven to rotate by the operation of the first motor 34. A plurality of connecting rods 35 are fixedly installed on the outer wall of the fixed frame 31 to connect A spring rod 36 is fixedly mounted at the bottom of the rod 35, and a guide plate 37 is fixedly mounted at the bottom of the spring rod 36. The guide plate 37 is located directly above the flattening ring 23 and is arranged in an inclined surface. A vibration motor 38 is fixedly mounted on the outer wall of the lower end of the guide plate 37. After the agglomerated tea leaves are placed in the deagglomeration box 32, the agglomerated tea leaves are decomposed into a plurality of small tea leaves by the high-speed rotation of the crushing roller 33. The small tea leaves enter the upper surface of the vibrating guide plate 37, which disperses the small tea leaves and prevents the tea leaves from agglomerating and being difficult to flatten.

[0030] The blocking mechanism 4 is fixedly mounted on the outer wall on the other side of the belt conveyor 1. A baffle 41 is rotatably connected to one side of the blocking mechanism 4. A second motor 42 is fixedly mounted on the other side of the blocking mechanism 4. The output shaft of the second motor 42 is fixedly connected to one side of the baffle 41. When the tea leaves are flattened, the baffle 41 is lifted by rotating the second motor 42, thereby moving the screen frame after the tea leaves are flattened through the belt conveyor 1.

[0031] Working principle:

[0032] The sieve frame is placed on the upper surface of the belt conveyor 1, and the sieve frame is transported by the belt conveyor 1. The sieve frame transported to the bottom of the flattening ring 23 is blocked by the blocking mechanism 4, and the black tea to be flattened is placed on the upper surface of the deblocking mechanism 3. The deblocked tea leaves are dispersed by the deblocking mechanism 3, and the dispersed tea leaves enter the sieve frame through the flattening ring 23. At this time, the electric telescopic rod 22 reciprocates to flatten the tea leaves entering the sieve frame, and the flattening ring 23 is used to limit the tea leaves to prevent them from entering the belt conveyor 1. The existing spreading machine is optimized to improve the spreading efficiency.

[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A device for spreading dark tea for production and processing, characterized by: include: Belt conveyor (1); A column (2) is fixedly mounted on an outer wall of one side of the belt conveyor (1); an electric slider (21) is slidably connected to the outer wall of the column (2); an electric telescopic rod (22) is fixedly mounted on one side of the electric slider (21); and a flattening ring (23) is fixedly mounted on the end of the output shaft of the electric telescopic rod (22); A block release mechanism (3) is fixedly mounted on one side of the upper end of the column (2); A blocking mechanism (4) is fixedly mounted on the outer wall of the other side of the belt conveyor (1); The deblocking mechanism (3) further comprises a fixed frame (31), a deblocking box (32) is fixedly mounted on the upper surface of the fixed frame (31), a crushing roller (33) is rotatably connected inside the deblocking box (32), a plurality of connecting rods (35) are fixedly mounted on the outer wall of the fixed frame (31), a spring rod (36) is fixedly mounted on the bottom of the connecting rod (35), and a material guide plate (37) is fixedly mounted on the bottom of the spring rod (36).

2. The device for spreading dark tea for production and processing according to claim 1, characterized in that: A first motor (34) is fixedly mounted on the other side of the upper surface of the fixed frame (31), and a transmission belt is provided between the output shaft of the first motor (34) and the end of the crushing roller (33).

3. The device for spreading dark tea for production and processing according to claim 1, characterized in that: The guide plate (37) is arranged in an inclined surface, and a vibration motor (38) is fixedly mounted on the outer wall of the lower end of the guide plate (37).

4. The device for spreading dark tea for production and processing according to claim 1, characterized in that: One side of the blocking mechanism (4) is rotatably connected to a baffle (41), and the other side of the blocking mechanism (4) is fixedly mounted with a second motor (42), and the output shaft of the second motor (42) is fixedly connected to one side of the baffle (41).

5. The device for spreading dark tea for production and processing according to claim 1, characterized in that: The guide plate (37) is located directly above the flattening ring (23).

Citation Information

Patent Citations

  • A continuous tea spreading machine

    CN111903792B