Rapid dust removal device for graphite production

Through the dust removal device combined with spray dust reduction and dust removal mechanism, the problem of difficulty in removing dust during graphite crushing is solved, and the effect of efficient dust removal and environmental protection is achieved.

CN223249026UActive Publication Date: 2025-08-22QINGDAO WEIJIE GRAPHITE CO LTD
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Patent Information

Application Number
CN202422568950.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-22
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

In the prior art, fine dust generated during graphite crushing is difficult to effectively remove, resulting in environmental pollution and operator health risks. The dust removal effect of the bag filter is limited and requires frequent cleaning.

Method used

The dust removal device is adopted that combines spray dust reduction and dust removal mechanism, and the water tray atomization nozzle and fan system are used to spray dust reduction to enter the liquid box for further purification. The partition plate design is used to prevent dust from depositing in the liquid box, improving the dust removal effect.

Benefits of technology

It achieves efficient removal of graphite dust, reduces environmental pollution and cleansing frequency, and improves dust removal quality and equipment operation stability.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a quick dust removal device for graphite production, which comprises a dust removal box connected with an air inlet pipe and an air outlet pipe. A driving mechanism is arranged at the top of the dedusting box; a spraying dust falling mechanism and a dust removing mechanism are arranged in the dust removing box; the spraying dust falling mechanism comprises a water disc, the water disc is connected with the driving mechanism and is driven by the driving mechanism to rotate in the dust removal box, and a plurality of atomizing nozzles are arranged on the water disc; the dust removal mechanism comprises a ventilation cover, an opening of the ventilation cover faces downwards, a fan is arranged at the opening, a liquid box is fixed to the bottom in the dust removal box and comprises a lower liquid layer and an upper air layer, the upper end of the side face of the ventilation cover communicates with a ventilation pipe, the other end of the ventilation pipe extends into the liquid layer of the liquid box, and the air layer communicates with the air outlet pipe. According to the utility model, primary dust falling is carried out on gas through the spraying dust falling mechanism, further dust falling is carried out through the dust removing mechanism, residual dust particles in the gas are left in the liquid box, the dust removing effect is improved, and the dust removing quality is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of graphite dust removal equipment, in particular to a rapid dust removal device for graphite production. Background Art

[0002] During graphite processing, graphite is typically crushed into a powder for subsequent reassembly into various components. This crushing process generates a large amount of fine graphite dust. This dust not only pollutes the work environment but can also harm the respiratory system of operators. Bag filters are commonly used to intercept dust particles in the air, thereby purifying the air and achieving dust removal. However, bag filters accumulate dust over time, affecting their filtering effectiveness. They are also limited in their ability to filter extremely fine particles, and the bags require regular cleaning with vibration, which can easily cause dust contamination. Utility Model Content

[0003] Based on the above background, the purpose of the present invention is to provide a rapid dust removal device for graphite production.

[0004] In order to achieve the above objectives, the present invention adopts the following technical solutions:

[0005] A rapid dust removal device for graphite production comprises a dust removal box, wherein the upper end and the lower end of the side of the dust removal box are respectively connected to an air inlet pipe and an air outlet pipe;

[0006] A driving mechanism is provided on the top of the dust removal box;

[0007] The dust removal box is provided with a spray dust reduction mechanism and a dust removal mechanism;

[0008] The spray dust reduction mechanism includes a water tray, which is connected to a driving mechanism and rotates in the dust removal box under the drive of the driving mechanism. The water tray is provided with a plurality of atomizing nozzles, which are externally connected to the water tank through water pipes;

[0009] The dust removal mechanism includes a ventilation hood, the ventilation hood opening is downward and the opening is located at the lower part of the dust removal box, a fan is provided at the opening of the ventilation hood, the fan is connected to the driving mechanism through a first rotating shaft, a liquid tank is fixed to the bottom of the dust removal box, the liquid tank includes a liquid layer below and an air layer above, the upper end of the side of the ventilation hood is connected to a ventilation pipe, the other end of the ventilation pipe extends into the liquid layer of the liquid tank, and the air layer is connected to the outlet pipe;

[0010] A drain pipe is provided at the bottom of the dust removal box.

[0011] Preferably, the bottom of the dust removal box is hemispherical, so that the liquid carrying dust can be collected and discharged from the drain pipe.

[0012] Preferably, a pressure valve is provided on the liquid discharge pipe, and when the liquid in the dust removal box accumulates enough and generates sufficient pressure, it will be discharged through the pressure valve.

[0013] Preferably, the driving mechanism includes a connecting cover, the connecting cover is fixedly connected to the top of the dust removal box, a motor is fixed in the connecting cover, and an output end of the motor is connected to the first rotating shaft;

[0014] An inner gear ring is rotatably provided on the inner wall of the connecting cover, and the inner gear ring is fixedly connected to the water tray. A driven gear is rotatably provided inside the connecting cover, and a driving gear is fixedly provided on the first rotating shaft. The driving gear is meshed and connected with the driven gear, and the driven gear is meshed and connected with the inner gear ring.

[0015] Preferably, the number of gears of the driving gear is less than that of the driven gear, and the number of gears of the inner ring is more than that of the driven gear. By setting the number of gears of the driving gear, the driven gear and the inner ring, the rotation speed of the inner ring can be reduced and the spraying quality of the atomizing nozzle can be improved.

[0016] Preferably, a horn cover is connected to the opening of the ventilation hood to facilitate the dust-reduced gas to enter the ventilation hood through the fan.

[0017] Preferably, a first partition plate is provided in the liquid tank, the first partition plate is provided in the liquid layer and below the outlet of the ventilation pipe, and the first partition plate is provided at an angle.

[0018] Preferably, a second partition plate is provided in the liquid tank, the second partition plate is provided in the liquid layer and above the outlet of the ventilation pipe, and the second partition plate is provided at an angle.

[0019] The utility model has the following beneficial effects:

[0020] 1. The utility model performs preliminary dust reduction on the gas through the spray dust reduction mechanism, and then further reduces the dust through the dust removal mechanism. The dust particles remaining in the gas are retained in the liquid tank, thereby improving the dust removal effect and ensuring the dust removal quality.

[0021] 2. The utility model sets a first partition plate and a second partition plate. Dust falls into the first partition plate and slides to the bottom of the liquid tank as the first partition plate is tilted and lowered, thereby isolating the dust from the outlet of the ventilation pipe, preventing the liquid layer from becoming turbid due to the continuous blowing of dust at the bottom by the entry of gas. The second partition plate also blocks the dust particles on the first partition plate that have not yet fallen to the bottom of the liquid tank, thereby improving the dust removal effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.

[0023] Figure 1 This is a schematic diagram of the internal three-dimensional structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the driving mechanism of the utility model;

[0025] Figure 3 This is a schematic diagram of the external three-dimensional structure of the utility model;

[0026] Figure 4 It is a three-dimensional structural diagram of the spray dust reduction mechanism and the dust removal mechanism of the utility model;

[0027] Figure 5 For the utility model Figure 1 A schematic diagram of the enlarged structure.

[0028] Wherein: 1. Dust removal box; 11. Air inlet pipe; 12. Air outlet pipe; 13. Liquid discharge pipe; 14. Pressure valve;

[0029] 2. Spray dust suppression mechanism; 21. Water tray; 22. Atomizing nozzle;

[0030] 3. Dust removal mechanism; 31. Ventilation cover; 32. Fan; 33. First rotating shaft; 34. Ventilation pipe; 35. Liquid tank; 351. Liquid layer; 352. Air layer; 36. Speaker cover; 37. First partition board; 38. Second partition board;

[0031] 4. Driving mechanism; 41. Connecting cover; 42. Motor; 43. Internal gear ring; 44. Driven gear; 45. Driving gear. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0034] In addition, in this utility model, the descriptions of "first" and "second" are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features specified as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by this utility model.

[0035] like Figure 1-5 As shown, a rapid dust removal device for graphite production includes a dust removal box 1, and the upper and lower ends of the side surfaces of the dust removal box 1 are respectively connected to an air inlet pipe 11 and an air outlet pipe 12;

[0036] A driving mechanism 4 is provided on the top of the dust removal box 1;

[0037] A dust removal mechanism 2 and a dust removal mechanism 3 are provided in the dust removal box 1;

[0038] The spray dust reduction mechanism 2 includes a water tray 21, which is connected to the driving mechanism 2 and rotates in the dust removal box 1 under the drive of the driving mechanism 2. The water tray 21 is provided with a plurality of atomizing nozzles 22, which are externally connected to the water tank through water pipes (the water pipes and water tank are not marked in the figure);

[0039] The dust removal mechanism 3 includes a ventilation hood 31, which opens downward and is located at the lower part of the dust removal box 1. A fan 32 is provided at the opening of the ventilation hood 31, and the fan 32 is connected to the driving mechanism 4 via a first rotating shaft 33. A liquid tank 35 is fixed to the bottom of the dust removal box 1. The liquid tank 35 includes a liquid layer 351 below and an air layer 352 above. A ventilation pipe 34 is connected to the upper end of the side of the ventilation hood 31. The other end of the ventilation pipe 34 extends into the liquid layer 351 of the liquid tank 35, and the air layer 352 is connected to the outlet pipe 12.

[0040] A drain pipe 13 is provided at the bottom of the dust removal box 1 .

[0041] The dust-laden gas enters the dust removal box 1 through the air inlet pipe 11, the driving mechanism 4 drives the water tray 21 to rotate, and the atomizing nozzle 22 sprays liquid during the rotation to fully spray and reduce dust on the gas in the dust removal box 1. The liquid with dust gathers at the bottom of the dust removal box 1, and the driving mechanism 4 drives the fan 32 to rotate. The gas passing through the spraying dust reduction mechanism 2 is sucked into the ventilation hood 31 and enters the liquid tank 35 from the ventilation pipe 34. After the gas enters the liquid layer 351, the residual particles will remain in the liquid layer 351, and the gas after complete dust reduction is discharged from the gas layer 352 through the air outlet pipe 12 to complete the dust removal of the gas.

[0042] Preferably, the bottom of the dust removal box 1 is hemispherical, so that the liquid carrying dust can be collected and discharged from the drain pipe 13.

[0043] Preferably, a pressure valve 14 is provided on the drain pipe 13 , and when the liquid in the dust removal box 1 accumulates enough and generates sufficient pressure, it will be discharged through the pressure valve 14 .

[0044] Preferably, the driving mechanism 4 includes a connecting cover 41, which is fixedly connected to the top of the dust removal box 1, and a motor 42 is fixed in the connecting cover 41, and the output end of the motor 42 is connected to the first rotating shaft 33;

[0045] An inner gear ring 43 is rotatably provided on the inner wall of the connecting cover 41, and the inner gear ring 43 is fixedly connected to the water tray 21. A driven gear 44 is rotatably provided inside the connecting cover 41, and a driving gear 45 is fixedly provided on the first rotating shaft 33. The driving gear 45 is meshed and connected with the driven gear 44, and the driven gear 44 is meshed and connected with the inner gear ring 43.

[0046] The motor 42 rotates to drive the fan 32 and the driving gear 45 to rotate. The driving gear 45 drives the driven gear 44 to rotate. The driven gear 44 drives the inner gear ring 43 to rotate, and then the water tray 21 rotates to spray the gas in the dust removal box 1 to reduce dust.

[0047] Preferably, the number of gears of the driving gear 45 is less than the number of gears of the driven gear 44, and the number of gears of the inner ring 43 is more than the number of gears of the driven gear 44. By setting the number of gears of the driving gear 45, the driven gear 44 and the inner ring 43, the rotation speed of the inner ring 43 can be reduced and the spraying quality of the atomizing nozzle 22 can be improved.

[0048] Preferably, a horn cover 36 is connected to the opening of the ventilation cover 31 to facilitate the dust-reduced gas to enter the ventilation cover 31 through the fan 32.

[0049] Preferably, a first partition plate 37 is provided in the liquid tank 35. The first partition plate 37 is provided in the liquid layer 351 and is located below the outlet of the ventilation pipe 34. The first partition plate 37 is inclined. If the gas entering the liquid layer 351 contains dust, the dust falls into the first partition plate 37 and slides to the bottom of the liquid tank 35 as the first partition plate 37 tilts down, thereby isolating the dust from the outlet of the ventilation pipe 34, and preventing the liquid layer 351 from becoming turbid due to the continuous blowing of dust at the bottom by the entry of gas.

[0050] Preferably, a second partition plate 38 is provided in the liquid tank 35. The second partition plate 38 is provided in the liquid layer 351 and is located above the outlet of the ventilation pipe 34. The second partition plate 38 is arranged at an angle. By setting the second partition plate 38, the passage path of the gas in the liquid is improved, the dust reduction effect is improved, and the second partition plate 38 also plays a role in blocking the dust particles on the first partition plate 37 that have not yet fallen to the bottom of the liquid tank 1.

[0051] The working principle of the utility model is as follows: the gas containing dust enters the dust removal box 1 through the air inlet pipe 11, the motor 42 rotates to drive the driving gear 45 to rotate, the driving gear 45 drives the driven gear 44 to rotate, the driven gear 44 drives the inner gear ring 43 to rotate, and then the water tray 21 rotates to spray the gas in the dust removal box 1 to reduce dust, and the liquid containing dust gathers at the bottom of the dust removal box 1. The motor 42 drives the fan 32 to rotate, and the gas passing through the spray dust reduction mechanism 2 is sucked into the ventilation cover 31 and is discharged from the ventilation pipe. 34 enters the liquid box 35, and the residual particles after the gas enters the liquid layer 351 will remain in the liquid layer 351. The dust falls into the first partition plate 37 and slides to the bottom of the liquid box 35 as the first partition plate 37 tilts and lowers, thereby isolating the dust from the outlet of the ventilation pipe 34, preventing the liquid layer 351 from continuously blowing the dust at the bottom due to the entry of gas and causing turbidity. The gas blocked by the second partition plate 38 is discharged from the gas layer 352 through the outlet pipe 12 to the dust removal box 1, completing the dust removal of the gas.

[0052] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the scope of protection of the present invention.

Claims

1. A rapid dust removal device for graphite production, characterized in that: It includes a dust removal box, the upper end and the lower end of the side of the dust removal box are respectively connected to the air inlet pipe and the air outlet pipe; A driving mechanism is provided on the top of the dust removal box; The dust removal box is provided with a spray dust reduction mechanism and a dust removal mechanism; The spray dust reduction mechanism includes a water tray, which is connected to a driving mechanism and rotates in the dust removal box under the drive of the driving mechanism. The water tray is provided with a plurality of atomizing nozzles, which are externally connected to the water tank through water pipes; The dust removal mechanism includes a ventilation hood, the ventilation hood opening is downward and the opening is located at the lower part of the dust removal box, a fan is provided at the opening of the ventilation hood, the fan is connected to the driving mechanism through a first rotating shaft, a liquid tank is fixed to the bottom of the dust removal box, the liquid tank includes a liquid layer below and an air layer above, the upper end of the side of the ventilation hood is connected to a ventilation pipe, the other end of the ventilation pipe extends into the liquid layer of the liquid tank, and the air layer is connected to the outlet pipe; A drain pipe is provided at the bottom of the dust removal box.

2. The rapid dust removal device for graphite production according to claim 1, characterized in that: The bottom of the dust removal box is hemispherical.

3. The rapid dust removal device for graphite production according to claim 1, characterized in that: The liquid discharge pipe is provided with a pressure valve.

4. The rapid dust removal device for graphite production according to claim 1, characterized in that: The driving mechanism includes a connecting cover, the connecting cover is fixedly connected to the top of the dust removal box, a motor is fixed in the connecting cover, and the output end of the motor is connected to the first rotating shaft; An inner gear ring is rotatably provided on the inner wall of the connecting cover, and the inner gear ring is fixedly connected to the water tray. A driven gear is rotatably provided inside the connecting cover, and a driving gear is fixedly provided on the first rotating shaft. The driving gear is meshed and connected with the driven gear, and the driven gear is meshed and connected with the inner gear ring.

5. The rapid dust removal device for graphite production according to claim 4, characterized in that: The number of gears of the driving gear is less than that of the driven gear, and the number of gears of the internal gear ring is more than that of the driven gear.

6. The rapid dust removal device for graphite production according to any one of claims 1 to 5, characterized in that: The opening of the ventilation cover is connected with a horn cover.

7. The rapid dust removal device for graphite production according to claim 6, characterized in that: A first partition plate is provided in the liquid box. The first partition plate is provided in the liquid layer and below the outlet of the ventilation pipe. The first partition plate is tilted.

8. The rapid dust removal device for graphite production according to claim 7, characterized in that: A second partition plate is provided in the liquid box. The second partition plate is provided in the liquid layer and above the outlet of the ventilation pipe. The second partition plate is provided obliquely.