Production device of phosphatized steel wire with glue coated on surface

Abstract

The utility model relates to the field of steel wire processing, and discloses a production device of a phosphatized steel wire with a glued surface, which comprises a processing bottom plate and a gluing groove arranged on the processing bottom plate, a steel wire coil limiting component is arranged on the processing bottom plate, an impurity removing component is arranged on one side of the steel wire coil limiting component, a steel wire limiting shaft is arranged in the gluing groove, and the steel wire limiting shaft is connected with the gluing groove. A cooling assembly is arranged on one side of the gluing groove, and a winding assembly is arranged on one side of the cooling assembly. Rust on the surface of a steel wire can be scraped off through the limiting ring, then rust and oil dirt on the surface of the steel wire are wiped off through alcohol cotton, and the subsequent gluing effect is guaranteed; the steel wire coated with glue penetrates through the glue scraping ring to scrape redundant glue, and glue drop-shaped protruding points are prevented from being formed, so that glue waste is avoided; the motor is started to drive the fan to blow air into the air cylinder, so that air flow in the cooling cylinder communicated with the air cylinder is accelerated, glue on the surface of the glued steel wire is rapidly cooled and solidified, the production efficiency is improved, efficient gluing is achieved, and practicability is high.

Description

Technical Field

[0001] The utility model relates to the field of steel wire processing, in particular to a production device for surface-coated and phosphating steel wire. Background Art

[0002] Steel wire serves as the reinforcing member of the cable core in optical cable production, enhancing the mechanical properties of the cable. Steel wire can generally be divided into several types based on its surface condition, with phosphated steel wire being one of them. This is achieved by phosphate-treating the rope-making steel wire, preferably using a manganese or zinc-manganese phosphate system. After phosphate treatment, the steel wire is directly twisted into a steel rope without any drawing process. This offers numerous advantages, including strong rust prevention, low friction coefficient between steel wires, high hardness, strong load-bearing capacity, and good wear resistance, further extending the service life of the steel wire. While phosphated steel wire offers significant advantages, in some optical cables with special structures, to ensure the integrity of the cable structure, a layer of PE (polyethylene) cushioning must be extruded onto the outside of the phosphated steel wire to ensure that the outer diameter of the central reinforcement meets the design requirements, ultimately ensuring the roundness of the cable structure. Due to the poor adhesion between the PE cushioning material and the phosphated steel wire, water seepage often occurs between the two during water seepage testing of the optical cable, affecting the performance and quality of the optical cable. In order to improve the above problems, we found that applying glue on the steel wire surface and then extruding the PE cushion layer can solve the water seepage problem of the cushion layer. However, the current method of applying glue on the steel wire surface mainly involves manually dipping the steel wire into glue and then air-drying it. The processing speed is slow and it is easy to form glue drop-shaped bumps, which wastes glue.

[0003] Therefore, a production device for surface-coated phosphating steel wire is needed to solve this problem. Utility Model Content

[0004] The purpose of the utility model is to provide a production device for surface-coated phosphating steel wire, aiming to solve the problems raised in the background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A production device for surface-coated phosphated steel wire comprises a processing base plate and a gluing trough arranged on the processing base plate, a wire coil limiting assembly is provided on the processing base plate, a debris removal assembly is provided on one side of the wire coil limiting assembly, a wire limiting shaft is provided in the gluing trough, a cooling assembly is provided on one side of the gluing trough, and a winding assembly is provided on one side of the cooling assembly.

[0007] Preferably, the processing base plate is provided with a displacement groove, the displacement groove is provided with a slide groove, the slide groove is engaged with a slide plate, and the slide plate is installed at both ends of the limiting back plate.

[0008] Preferably, a telescopic spring is provided on one side of the limiting back plate, and an insert is provided on the other side. The insert engages with one end of the limiting rod. The limiting rod is provided with a limiting disk. A wire roll is provided on one side of the limiting disk.

[0009] Preferably, the impurity removal component includes a limiting ring, the limiting ring is fixedly connected to the processing base plate, the limiting ring is embedded with a rust removal cylinder, the rust removal cylinder is embedded with a steel wire, and a plurality of rust removal convex balls are provided on the inner side of the rust removal cylinder.

[0010] Preferably, two oil removal back plates are provided on one side of the rust removal cylinder, the oil removal back plate located on the upper layer is provided with an alcohol adding hole, an extrusion spring is provided between the oil removal back plates, and alcohol cotton is provided on one side of the oil removal back plate.

[0011] Preferably, the glue coating groove is provided with wire rope glue, and the wire limiting shaft is provided with a plurality of wire limiting shafts, which are embedded in the glue coating groove, and the limiting shaft is provided with an annular groove.

[0012] Preferably, the glue coating groove is provided with side plates, and a glue scraping ring is provided between the side plates, and the glue scraping ring is embedded with a steel wire.

[0013] Preferably, a limiting wheel is provided above the scraper ring, a cooling cylinder is provided on one side of the limiting wheel, and one side of the cooling cylinder is connected to a wind tube.

[0014] Preferably, a motor is provided in the air duct, the motor is connected to the fan, and the cooling duct is embedded with a steel wire.

[0015] Preferably, the winding assembly includes a rotating motor, the rotating motor is provided with a plurality of limit plates, the limit plates are engaged with the limit holes of the winding wheel, and a blocking plate is provided on one side of the winding wheel.

[0016] Beneficial effects: The new type can use several tiny rust-removing convex balls on the inner side of the limit ring to scrape off the rust on the surface of the steel wire, and then under the action of the extrusion spring, the degreasing back plate clamps the steel wire, and uses alcohol cotton to wipe off the rust and oil on the surface of the steel wire to ensure the subsequent gluing effect; the new type of steel wire passes around the ring groove of the steel wire limiting shaft and is immersed in the wire rope glue in the glue coating groove for gluing. After gluing, the steel wire passes through the glue scraping ring to scrape off excess glue, preventing the formation of glue drop-shaped convex points and causing glue waste; the new type of start-up motor drives the fan to blow air into the air duct, thereby accelerating the air flow inside the cooling duct connected to it, so that the glue on the surface of the glued steel wire is quickly cooled and solidified, thereby improving production efficiency, achieving efficient gluing, and being highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely illustrative, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a partial structural diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the wire coil limiting component of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the rust removal cylinder of the utility model;

[0022] Figure 5 This is a schematic diagram of the fan and reel structure of the utility model.

[0023] Legend:

[0024] 1. Processing base plate; 2. Glue coating groove; 3. Wire coil limit assembly; 4. De-rusting assembly; 5. Wire limit shaft; 6. Cooling assembly; 7. Rewinding assembly; 11. Displacement groove; 12. Slide; 13. Slide plate; 31. Limit back plate; 32. Telescopic spring; 33. Insert cylinder; 34. Limit rod; 35. Limit disk; 36. Wire coil; 41. Limit ring; 42. Rust removal cylinder; 421. Steel wire; 422. Rust removal convex ball; 43. Degreasing back plate; 431. Alcohol addition hole; 44. Extrusion spring; 45. Alcohol cotton; 51. Ring groove; 21. Side plate; 22. Glue scraping ring; 23. Limit wheel; 61. Cooling cylinder; 62. Air duct; 63. Motor; 64. Fan; 71. Rotating motor; 72. Limit plate; 73. Reel; 74. Limit hole; 75. Blocking plate. DETAILED DESCRIPTION

[0025] The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is apparent that the embodiments described are only a portion of the embodiments of the utility model, not all of them. The embodiments and features in the embodiments of this application may be combined with each other unless there is a conflict. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the utility model without creative effort are also within the scope of protection of the utility model.

[0026] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0027] In addition, "multiple" means more than two. Furthermore, the technical solutions of the various embodiments may be combined with each other, but this must be based on the fact that a person of ordinary skill in the art can use them. If the combination of technical solutions is mutually contradictory or cannot be implemented, it shall be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0028] Please refer to the instruction manual Figure 1-Figure 5 A production device for surface-coated phosphating steel wire comprises a processing base plate 1 and a gluing tank 2 provided on the processing base plate 1, a wire coil limiting component 3 is provided on the processing base plate 1, a dust removal component 4 is provided on one side of the wire coil limiting component 3, a wire limiting shaft 5 is provided in the gluing tank 2, a cooling component 6 is provided on one side of the gluing tank 2, and a winding component 7 is provided on one side of the cooling component 6.

[0029] Furthermore, the processing base plate 1 is provided with a displacement groove 11, the displacement groove 11 is provided with a slide groove 12, the slide groove 12 is engaged with a slide plate 13, and the slide plate 13 is installed at both ends of the limiting back plate 31.

[0030] Furthermore, a telescopic spring 32 is provided on one side of the limiting back plate 31, and an insert cylinder 33 is provided on the other side. The insert cylinder 33 is engaged with one end of the limiting rod 34. The limiting rod 34 is provided with a limiting disk 35, and a wire roll 36 is provided on one side of the limiting disk 35. When replacing the wire roll 36, it is only necessary to pull the limiting back plate 31 to compress the telescopic spring 32, and the limiting back plate 31 uses the slide plate 13 to slide in the slide groove 12 to displace the insert cylinder 33 so that the limit rod 34 can be separated.

[0031] Furthermore, the impurity removal component 4 includes a limiting ring 41, which is fixedly connected to the processing base plate 1. The limiting ring 41 is embedded with a rust removal cylinder 42, and the rust removal cylinder 42 is embedded with a steel wire 421. A plurality of rust removal convex balls 422 are provided on the inner side of the rust removal cylinder 42.

[0032] Furthermore, two oil-removing back plates 43 are provided on one side of the rust removal cylinder 42. The oil-removing back plate 43 located on the upper layer is provided with an alcohol adding hole 431. Extrusion springs 44 are provided between the oil-removing back plates 43. Alcohol cotton 45 is provided on one side of the oil-removing back plate 43. Several small rust-removing convex balls 422 on the inner side of the limiting ring 41 are used to scrape off the rust on the surface of the steel wire. Then, under the action of the extrusion spring 44, the oil-removing back plate 43 is clamped to the steel wire 421, and the alcohol cotton 44 is used to wipe off the rust and oil on the surface of the steel wire 421 to ensure the subsequent gluing effect.

[0033] Furthermore, the glue coating groove 2 is provided with wire rope glue, and the wire limiting shaft 5 is provided with a plurality of wire limiting shafts 5 . The wire limiting shaft 5 is embedded in the glue coating groove 2 , and the limiting shaft 5 is provided with an annular groove 51 .

[0034] Furthermore, the glue coating groove 2 is provided with a side plate 21, and a scraper ring 22 is provided between the side plates 21. The scraper ring 22 is embedded with a steel wire 421. The steel wire 421 after gluing passes through the scraper ring 22 to scrape off excess glue to prevent the formation of glue drop-shaped bumps, which causes glue waste, and then continues to bypass the limiting wheel 23 and enter the cooling cylinder 61.

[0035] Furthermore, a limiting wheel 23 is provided above the scraper ring 22 , a cooling cylinder 61 is provided on one side of the limiting wheel 23 , and a side of the cooling cylinder 61 is connected to a wind tube 62 .

[0036] Furthermore, a motor 63 is provided in the wind tube 62, and the motor 63 is connected to the fan 64. The cooling tube 61 is embedded with the steel wire 421. Turning on the motor 63 drives the fan 64 to rotate and blow air into the wind tube 62, thereby accelerating the air flow inside the cooling tube 61 connected thereto, so that the glue on the surface of the glue-coated steel wire is quickly cooled and solidified.

[0037] Furthermore, the winding assembly 7 includes a rotating motor 71, and the rotating motor 71 is provided with a plurality of limit plates 72. The limit plates 72 are engaged with the limit holes 74 of the winding wheel 73. A blocking plate 75 is provided on one side of the winding wheel 73. By tying the steel wire 421 to the winding wheel 73 and turning on the rotating motor 71, the steel wire 421 that has been coated with glue can be wound up, thereby achieving efficient gluing.

[0038] First, the glue-coated wire roll 36 should be limited between the limit plate 35 and the insertion tube 33, and the wire roll 36 should be hung on the limit rod 34. When the steel wire 421 is pulled to apply glue, the wire roll 36 can rotate. When replacing the steel wire roll 36, it is only necessary to pull the limit back plate 31 to compress the telescopic spring 32. The limit back plate 31 uses the slide plate 13 to slide in the slide groove 12 to displace the insertion tube 33 so that the wire roll 36 can be replaced. Then, the rust on the surface of the steel wire is scraped off by the several small rust-removing convex balls 422 on the inner side of the limit ring 41. Then, under the action of the extrusion spring 44, the degreasing back plate 43 is clamped on the steel wire 421, and the rust and oil stains on the surface of the steel wire 421 are wiped off with alcohol cotton 44 to ensure the subsequent gluing effect. Alcohol can be added to the alcohol cotton 44 through the alcohol adding hole 431 To ensure that the erasing effect is continuous and effective, the steel wire 421 bypasses the annular groove 51 of the steel wire limiting shaft 5 and is immersed in the steel wire rope glue in the glue coating groove 2 for gluing. The steel wire 421 after gluing passes through the scraping ring 22 to scrape off excess glue to prevent the formation of glue drop-shaped bumps and waste of glue. Then it continues to bypass the limiting wheel 23 and enter the cooling cylinder 61. The motor 63 is turned on to drive the fan 64 to rotate and blow air into the wind tube 62, thereby accelerating the air flow inside the cooling cylinder 61 connected thereto, so that the glue on the surface of the glued steel wire is quickly cooled and solidified. The limiting hole 74 of the winding wheel 73 is used to insert the limiting plate 72 to fix the winding wheel 73. The steel wire 421 is tied to the winding wheel 73 and the rotating motor 71 is turned on. The glue-coated steel wire 421 can be reeled up to achieve efficient gluing and strong practicality.

[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

[0040] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0041] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A production device for surface-coated phosphating steel wire, comprising a processing base plate (1) and a coating tank (2) provided on the processing base plate (1), characterized in that: A wire coil limiting assembly (3) is provided on the processing base plate (1), a dust removal assembly (4) is provided on one side of the wire coil limiting assembly (3), a wire limiting shaft (5) is provided in the glue coating groove (2), a cooling assembly (6) is provided on one side of the glue coating groove (2), and a winding assembly (7) is provided on one side of the cooling assembly (6).

2. The production device of the surface-coated phosphating steel wire according to claim 1, characterized in that: The processing base plate (1) is provided with a displacement groove (11), the displacement groove (11) is provided with a slide groove (12), the slide groove (12) is engaged with a slide plate (13), and the slide plate (13) is installed at both ends of the limiting back plate (31).

3. The production device of surface-coated phosphating steel wire according to claim 2, characterized in that: A telescopic spring (32) is provided on one side of the limiting back plate (31), and an inserting tube (33) is provided on the other side. The inserting tube (33) engages with one end of a limiting rod (34). The limiting rod (34) is provided with a limiting disk (35). A steel wire coil (36) is provided on one side of the limiting disk (35).

4. The production device of surface-coated phosphating steel wire according to claim 1, characterized in that: The impurity removal component (4) comprises a limiting ring (41), the limiting ring (41) is fixedly connected to the processing base plate (1), the limiting ring (41) is embedded with a rust removal cylinder (42), the rust removal cylinder (42) is embedded with a steel wire (421), and a plurality of rust removal convex balls (422) are provided on the inner side of the rust removal cylinder (42).

5. The production device of surface-coated phosphating steel wire according to claim 4, characterized in that: Two degreasing back plates (43) are provided on one side of the rust removal cylinder (42), the degreasing back plate (43) located on the upper layer is provided with an alcohol adding hole (431), a compression spring (44) is provided between the degreasing back plates (43), and an alcohol cotton (45) is provided on one side of the degreasing back plate (43).

6. The production device of surface-coated phosphating steel wire according to claim 1, characterized in that: The glue coating groove (2) is provided with steel wire rope glue, and a plurality of steel wire limiting shafts (5) are provided. The steel wire limiting shafts (5) are embedded in the glue coating groove (2), and the limiting shafts (5) are provided with an annular groove (51).

7. The production device of surface-coated phosphating steel wire according to claim 1, characterized in that: The glue coating groove (2) is provided with side plates (21), and a glue scraping ring (22) is provided between the side plates (21), and the glue scraping ring (22) is embedded with a steel wire (421).

8. The production device of surface-coated phosphating steel wire according to claim 7, characterized in that: A limiting wheel (23) is provided above the scraping ring (22), a cooling cylinder (61) is provided on one side of the limiting wheel (23), and a cooling cylinder (61) is connected to a wind cylinder (62) on one side of the cooling cylinder (61).

9. The production device of surface-coated phosphating steel wire according to claim 8, characterized in that: A motor (63) is provided in the wind tube (62), the motor (63) is connected to the fan (64), and the cooling tube (61) is embedded with a steel wire (421).

10. The production device of surface-coated phosphating steel wire according to claim 1, characterized in that: The winding assembly (7) comprises a rotating motor (71), the rotating motor (71) is provided with a plurality of limiting plates (72), the limiting plates (72) are engaged with limiting holes (74) of the winding wheel (73), and a blocking plate (75) is provided on one side of the winding wheel (73).

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