Ultrasonic cleaning box for small-size parts
By designing a small-sized ultrasonic cleaning box with a hexahedral structure and stainless steel mesh, the problems of parts being lost and damaged in traditional ultrasonic cleaning devices are solved, efficient cleaning and convenient operation are achieved, and production efficiency and product yield are improved.
Patent Information
- Application Number
- CN202421866291.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The container of traditional ultrasonic cleaning devices is large, resulting in small-sized parts being easily lost or damaged during the cleaning process, and the cleaning efficiency is low, especially affecting product yields for precision parts.
A small-size ultrasonic cleaning box is designed, using a hexahedral structure box and lid, with a mesh on each side, made of stainless steel, connected by hinges and duckbill buckles, ensuring that the parts are fixed and easy to operate during cleaning.
Effectively prevent parts loss and damage, improve cleaning efficiency and quality, simplify the putting and taking out parts, and reduce production costs.
Smart Images
Figure CN223250079U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ultrasonic cleaning of parts, and more specifically to an ultrasonic cleaning box for small-sized parts. Background Art
[0002] In the machining industry, cleaning is used to remove oil stains attached to parts during machining to ensure product quality. Ultrasonic cleaning is generally used for cleaning. Traditional ultrasonic cleaning devices have large cleaning containers to accommodate larger parts and ensure cleaning efficiency. During the cleaning process, tiny workpieces tend to scatter around in the container, which not only increases the difficulty of recycling, but also often results in workpiece loss, resulting in low production efficiency, large waste, and high production costs. Furthermore, for precision parts, in conventional ultrasonic cleaning environments, due to the large container, parts are prone to large, irregular movements when subjected to strong ultrasonic vibrations in the cleaning fluid, which can easily cause scratches, deformation, or even breakage on the surface of the parts, seriously affecting the accuracy of the precision parts and affecting product yield.
[0003] The above shortcomings need to be improved. Summary of the Invention
[0004] In order to solve or alleviate the problem that the cleaning container of the existing ultrasonic cleaning device is generally large and easily causes parts to be lost or damaged, the utility model provides an ultrasonic cleaning box for small-sized parts.
[0005] The technical solution of this utility model is as follows:
[0006] The invention discloses an ultrasonic cleaning box for small-sized parts, comprising a box body and a box cover movably connected to the box body. The box body and the box cover form a hexahedron for placing parts. Each face of the hexahedron is provided with an opening, and the openings are covered with a net.
[0007] Furthermore, the mesh size of the net is 50 to 100 meshes.
[0008] Furthermore, the box body, the box cover and the net are all made of stainless steel.
[0009] Furthermore, the net is connected to the box body or the box cover by welding.
[0010] Furthermore, the box body and the net in the box cover are respectively an integral whole.
[0011] Furthermore, the box body is rotatably connected to the rear side of the box cover via a hinge.
[0012] Furthermore, the box body and the front side of the box cover are detachably connected via a connecting piece.
[0013] Furthermore, the connecting piece is a duckbill buckle, the buckle of the duckbill buckle is installed on the box body, and the buckle of the duckbill buckle is installed on the box cover.
[0014] Furthermore, the upper edge of the box body is snap-connected with the lower edge of the box cover.
[0015] Furthermore, a plurality of protrusions are provided around the upper side of the box body, an inner curling edge is provided at the bottom of the box cover, and the protrusions are engaged with the inner curling edge.
[0016] The utility model according to the above scheme has the beneficial effect that the hexahedral structure formed by the box body and lid effectively limits the movement range of parts during the cleaning process, preventing loss of parts and damage caused by collisions. The hexahedral box body has a regular structure, which facilitates full utilization of the cleaning tank space. Netting is provided on each side of the cleaning box, ensuring that parts are fully exposed to the ultrasonic cleaning environment, ensuring cleaning efficiency and quality. The box body and lid are flexibly connected, making the insertion and removal of parts simple and quick, improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the front three-dimensional structure of Example 1 of the utility model in a closed state;
[0019] Figure 2 This is a schematic diagram of the bottom three-dimensional structure of the closed state of Example 1 of the utility model;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of Example 1 of the utility model in the open state;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of Example 2 of the utility model in the open state.
[0022] Among them, the reference numerals in the figures are: 1, box body; 101, protrusion; 2, box cover; 201, inner curling edge; 3, net; 4, hinge; 5, connecting part; 501, buckle; 502, buckle. DETAILED DESCRIPTION
[0023] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0024] It should be noted that when a component is referred to as being "fixed" or "set" or "connected" to another component, it may be located directly or indirectly on the other component. The directions or positions indicated by the terms "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positions shown in the accompanying drawings and are only for the convenience of description and cannot be understood as limitations on this technical solution. The terms "first", "second", etc. are only used for the convenience of description and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features. "Multiple" means two or more, unless otherwise clearly and specifically defined. "Several" means one or more, unless otherwise clearly and specifically defined.
[0025] Example 1
[0026] like Figures 1 to 3 As shown, an ultrasonic cleaning box for small-sized parts described in one embodiment of the utility model includes a box body 1 and a box cover 2 movably connected to the box body 1. The box body 1 and the box cover 2 form a hexahedron for placing parts. Each face of the hexahedron is provided with an opening, and the opening is covered with a net 3.
[0027] During use, the small-sized parts to be cleaned are arranged and placed in the box body 1, and then the box cover 2 is connected to the box body 1 so that the parts are confined in the hexahedron formed by the box cover 2 and the box body 1. The cleaning box containing the parts is then placed in the cleaning tank of the ultrasonic cleaning equipment, and the ultrasonic cleaning equipment is started. Since each side of the box body 1 is provided with an opening and covered with a net 3, it ensures that the parts can be effectively cleaned by ultrasonic waves in the box and can be effectively confined to the space inside the box. Ultrasonic waves generate tiny bubbles in the cleaning liquid and explode. In the process of formation, growth, and rapid rupture of the bubbles, strong impact energy is released. This energy acts on the surface of the parts, effectively removing oil stains and impurities. Since the parts are confined in the cleaning box, the range of movement is limited, reducing the risk of mutual collision and damage. After the cleaning process is completed, the ultrasonic cleaning equipment is turned off and the cleaning box is removed from the cleaning tank. Open the box cover 2 to take out the cleaned small-sized parts.
[0028] In this embodiment, the hexahedral structure formed by the box body 1 and the lid 2 effectively limits the movement of parts during the cleaning process, preventing loss of parts and damage caused by collisions. Furthermore, the hexahedral structure of the box body 1 is regular, facilitating full utilization of the cleaning tank space. Nets 3 are provided on each side of the cleaning box, ensuring full exposure of parts to the ultrasonic cleaning environment, ensuring cleaning efficiency and quality. The movable connection between the box body 1 and the lid 2 facilitates the insertion and removal of parts, improving work efficiency.
[0029] In a preferred embodiment, the mesh number of the net 3 is 50 to 100. On the one hand, it prevents parts from leaking out, and on the other hand, it allows the cleaning liquid to flow in and out smoothly, ensuring the cleaning and drying effects, and can smoothly discharge oil stains.
[0030] In this embodiment, the mesh size of net 3 is 50-100 mesh, balancing the needs of securing parts and circulating the cleaning liquid. This effectively prevents tiny parts from leaking during the cleaning process, ensuring the integrity and ease of recycling. It also ensures that the cleaning liquid can smoothly penetrate and cover the surface of the parts, promoting the dissolution and removal of oil stains and impurities, and ensuring effective cleaning. Furthermore, the good circulation of the cleaning liquid facilitates subsequent drying, ensuring the rapid discharge of oil stains and excess water, further improving the efficiency of parts processing.
[0031] In a preferred embodiment, the box body 1, the box cover 2 and the net 3 are all made of stainless steel.
[0032] The net 3 is connected to the box body 1 or the box cover 2 by welding.
[0033] In this embodiment, the stainless steel material of the box body 1, box lid 2, and net 3 offers excellent corrosion and wear resistance, maintaining structural stability during long-term use and effectively resisting erosion by cleaning fluids and oils, thereby extending the service life of the cleaning box. Furthermore, its excellent cleanability and recyclability also meet environmental protection requirements. Furthermore, the net 3 can be securely connected to the box body 1 or box lid 2 by welding, ensuring the stability of the connection between the net 3 and the box body 1 or box lid 2, preventing parts from being lost due to loosening or falling off during the cleaning process, further enhancing the safety and reliability of the cleaning operation.
[0034] like Figure 3 As shown, in a preferred embodiment, the box body 1 and the net 3 in the box cover 2 are respectively an integral whole.
[0035] In this embodiment, the integrated structure of the net 3 enhances its strength and stability, reduces the risk of cleaning fluid leakage due to local damage or deformation, simplifies the installation process, and improves manufacturing efficiency. Furthermore, the integrated net 3 ensures that the cleaning fluid flows more evenly across its surface, facilitating the removal of oil stains and impurities, further enhancing the cleaning effect. Furthermore, the integrated net 3 creates a smooth interior for easier access to components.
[0036] like Figures 1 to 3 As shown, in a preferred embodiment, the box body 1 and the rear side of the box cover 2 are rotatably connected via a hinge 4 .
[0037] The box body 1 and the front side of the box cover 2 are detachably connected via a connecting piece 5 .
[0038] Specifically, the connecting member 5 is a duckbill buckle, the buckle 501 of the duckbill buckle is installed on the box body 1, and the buckle 502 of the duckbill buckle is installed on the box cover 2.
[0039] During use, the operator opens the cleaning box by operating the duckbill buckle on the front side of the cleaning box. Specifically, the operator lifts the buckle 501 to separate the buckle 501 from the buckle 502, then rotates the box cover 2 upwards to the fully open position via the hinge 4. At this point, the parts to be cleaned can be placed into the box body 1, or the parts after cleaning can be taken out of the box body 1. After completion, the box cover 2 is closed and the buckle 501 is fastened to the buckle 502.
[0040] In this embodiment, a hinge 4 combined with a duckbill buckle makes opening and closing the cleaning box convenient and flexible. The hinge 4 allows the lid 2 to rotate and open smoothly, and connects the lid 2 to the box body 1 as a single unit, making it less likely to get lost. The duckbill buckle is a quick-locking device that not only ensures the stability of the lid 2 when closed, preventing accidental opening during cleaning, but also facilitates quick opening of the lid 2 to access parts, enhancing the cleaning box's user experience.
[0041] In a preferred embodiment, a fixing member is provided on the box body 1 .
[0042] Specifically, the fixing member is a magnetic member, which is fixedly arranged at the four corners of the bottom of the box body 1.
[0043] In this embodiment, magnetic elements are provided at the four corners of the bottom of the box body 1, allowing it to be securely attached to the bottom surface of the washing tank, effectively preventing the cleaning box from moving or shaking during the cleaning process, thereby improving the safety and stability of the cleaning operation. Furthermore, when stacking and storing, the magnetic elements can ensure that the cleaning boxes fit tightly together, improving stacking stability.
[0044] Alternatively, a supporting foot is provided at the bottom of the box body 1, and a gourd hole is provided at the bottom of the supporting foot.
[0045] In this embodiment, by providing support feet at the bottom of the box body 1, a gap is left at the bottom of the box body 1, facilitating the smooth inflow and outflow of cleaning liquid from the bottom, allowing the parts at the bottom of the box body 1 to fully contact the cleaning liquid, thereby improving the cleaning effect. In addition, the gourd hole facilitates the fixing of the cleaning box, whether it is fixed to the cleaning tank or stacked for storage, ensuring the stability and safety of the cleaning box during use and storage.
[0046] Example 2
[0047] like Figure 4 As shown, the difference from Example 1 is that the upper edge of the box body 1 and the lower edge of the box cover 2 are snap-connected.
[0048] A plurality of protrusions 101 are provided around the upper side of the box body 1 , and an inner curling edge 201 is provided at the bottom of the box cover 2 , and the protrusions 101 are engaged with the inner curling edge 201 .
[0049] When in use, the operator first aligns the box cover 2 with the box body 1, ensuring that the inner curled edge 201 at the bottom of the box cover 2 is aligned with the multiple protrusions 101 on the upper side of the box body 1. Then, the operator gently presses down the box cover 2, so that the inner curled edge 201 gradually slides under the protrusions 101 until the two are completely engaged.
[0050] In this embodiment, the cleaning box is securely sealed by the snap-fit connection between the protrusion 101 on the upper edge of the box body 1 and the inner curled edge 201 at the bottom of the box cover 2. This not only enhances the seal between the box body 1 and the box cover 2, effectively preventing parts from falling out during the cleaning process, but also simplifies the connection components and reduces manufacturing costs. Furthermore, the snap-fit connection allows the operator to quickly and easily open and close the box cover 2, thereby improving work efficiency.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An ultrasonic cleaning box for small-sized parts, characterized in that: The box body comprises a box body and a box cover movably connected to the box body, wherein the box body and the box cover form a hexahedron for placing parts, each face of the hexahedron is provided with an opening, and the opening is covered with a mesh having a mesh size of 50 to 100; The box body, the box cover and the net are all made of stainless steel; the net is welded to the box body or the box cover.
2. The small-sized parts ultrasonic cleaning box according to claim 1, characterized in that: The box body and the net in the box cover are respectively an integral whole.
3. An ultrasonic cleaning box for small-sized parts according to any one of claims 1-2, characterized in that: The box body is rotatably connected to the rear side of the box cover via a hinge.
4. The small-sized parts ultrasonic cleaning box according to claim 3, characterized in that: The box body and the front side of the box cover are detachably connected via a connecting piece.
5. The small-sized parts ultrasonic cleaning box according to claim 4, characterized in that: The connecting piece is a duckbill buckle, the buckle of the duckbill buckle is installed on the box body, and the buckle of the duckbill buckle is installed on the box cover.
6. An ultrasonic cleaning box for small-sized parts according to any one of claims 1-2, characterized in that: The upper edge of the box body is snap-connected with the lower edge of the box cover.
7. The small-sized parts ultrasonic cleaning box according to claim 6, characterized in that: A plurality of protrusions are arranged around the upper side of the box body, an inner curling edge is arranged at the bottom of the box cover, and the protrusions are engaged with the inner curling edge.