Conveying mechanism of ultrasonic cleaning line

Abstract

The utility model relates to the technical field of ultrasonic cleaning and conveying, in particular to a conveying mechanism of an ultrasonic cleaning line, which comprises a machine body, a driving component arranged at the bottom of the machine body, a continuous conveying component arranged inside the machine body, and an ultrasonic generator arranged at the bottom of the machine body. A first cleaning area, a second cleaning area and a third cleaning area are arranged in the machine body; the driving assembly drives the continuous conveying assembly to conduct continuous material conveying on the rod parts in the machine body, and the rod parts are gradually conveyed to the second cleaning area and the third cleaning area. According to the utility model, the plurality of continuous conveying assemblies are arranged to realize continuous and quantitative conveying of some rod parts in the ultrasonic cleaning line, and operators do not need to feed and take the rod parts at regular time, so that the cleaning areas of the parts need to be continuously changed in the longer ultrasonic cleaning line, continuous conveying is directly realized, and the production efficiency is improved. And manpower input is reduced, and the cleaning efficiency of the whole part is gradually improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning and conveying, in particular to a conveying mechanism for an ultrasonic cleaning line. Background Art

[0002] Ultrasonic cleaning utilizes the direct and indirect effects of ultrasound on liquids and dirt through cavitation, acceleration, and direct flow, dispersing, emulsifying, and exfoliating the dirt layer to achieve the cleaning effect. Parts with heavy dirt typically require pre-cleaning using methods such as immersion and spraying. Ultrasonic cleaning is most effective after removing most of the dirt. When cleaning small items or complex-shaped parts, using a cleaning net or rotating the object while vibrating and radiating the ultrasound will achieve uniform cleaning.

[0003] When currently using ultrasonic waves to clean some cylindrical rod parts, an ultrasonic cleaning line is required to clean them multiple times to ensure a more thorough cleaning. However, the entire length of the ultrasonic cleaning line is relatively long, and the traditional conveying method involves manual input into the first area of ​​the ultrasonic cleaning line, then taking it out and placing it in the second area, repeating this process. This results in lower cleaning efficiency for the parts, and manual labor is required to transfer the cleaned parts from time to time, resulting in a low degree of automation. In view of this, we propose a conveying mechanism for an ultrasonic cleaning line. Utility Model Content

[0004] The utility model aims to provide a transmission mechanism for an ultrasonic cleaning line, which solves the problem in the prior art that when ultrasonic cleaning is performed on some parts, manual transportation is required multiple times, thereby reducing cleaning efficiency.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A conveying mechanism of an ultrasonic cleaning line includes a body, a driving assembly is provided at the bottom of the body, a continuous conveying assembly is provided inside the body, an ultrasonic generator is provided at the bottom of the body, and a first cleaning area, a second cleaning area and a third cleaning area are provided inside the body. The driving assembly drives the continuous conveying assembly to continuously convey rod parts inside the body and gradually convey them to the second cleaning area and the third cleaning area.

[0007] Preferably, the drive assembly includes a drive motor, which is fixedly mounted on the bottom of the machine body. The output end of the drive motor is fixedly connected to a drive shaft, one end of the drive shaft is rotatably connected to the machine body, a crank shaft is fixedly mounted on the drive shaft, and the crank shaft is connected to the continuous conveying assembly.

[0008] Preferably, the continuous conveying assembly includes a bottom lifting plate, one side of the bottom lifting plate is rotatably connected to a support plate, the bottom of the support plate is rotatably connected to the crank shaft, the surface of the bottom lifting plate is slidably connected to the machine body, a fixed plate and a high-level plate are fixedly connected to the inner wall of the machine body, a middle lifting plate is arranged between the fixed plate and the high-level plate, the bottom of the middle lifting plate is connected to a sliding rod, the bottom of the sliding rod is fixedly connected to a cross plate, and the cross plate is fixedly connected to the bottom lifting plate.

[0009] Preferably, the tops of the bottom lifting plate, fixed plate, middle lifting plate and high-layer plate are all provided with inclined surfaces, one side of the support plate is connected to an extension shaft, and one end of the extension shaft is provided with a flipping device.

[0010] Preferably, the flipping device includes a lifting shaft, one end of the lifting shaft is rotatably connected to the extension shaft, the surface of the extension shaft is slidably connected to a sliding sleeve, the sliding sleeve is fixedly connected to the bottom of the body, and a flip plate is provided above the extension shaft, and the flip plate is rotatably connected to the inside of the body.

[0011] Preferably, a filter is provided on the top of the high-rise board, a triangular plate is fixedly connected to the inside of the high-rise board, and outlets are provided on both sides of the high-rise board.

[0012] Preferably, there are three groups of continuous conveying components, and the three groups of continuous conveying components are respectively located at the bottom of the first cleaning area, the second cleaning area and the third cleaning area inside the body. A cleaning tank is opened inside the body, and the cleaning tank is inclined. A discharge hopper is installed at one end of the body.

[0013] By means of the above technical solution, the present invention provides a transmission mechanism for an ultrasonic cleaning line. It has at least the following beneficial effects:

[0014] (1) The utility model can realize continuous quantitative transmission of some rod-type parts in the ultrasonic cleaning line by setting up multiple continuous conveying components, without the need for operators to regularly put in and take out the parts, thereby improving the need to constantly change the cleaning area of ​​the parts in a long ultrasonic cleaning line, and directly realizing continuous transmission, which not only reduces the manpower input, but also gradually improves the cleaning efficiency of the entire parts.

[0015] (2) The utility model is provided with a continuous conveying component, which can push the impurities after cleaning the body into the filter screen at the top in an inclined manner from bottom to top, and automatically discharge them from the impurity outlets on both sides, thereby solving the problem that the operator needs to clean the body regularly. The entire equipment can directly realize automatic impurity discharge, ensuring that the cleaned impurities inside the body will not accumulate for a long time and affect the cleaning of parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the overall internal structure of the present utility model;

[0019] Figure 3 This is a schematic diagram of the connection structure between the drive assembly and the continuous conveying assembly in the present utility model;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of a high-rise board in the present invention.

[0021] In the figure: 1. Machine body; 2. Discharge hopper; 3. Driving assembly; 301. Driving motor; 302. Driving shaft; 303. Crank shaft; 304. Extension shaft; 4. Continuous conveying assembly; 401. Bottom lifting plate; 402. Horizontal plate; 403. Sliding rod; 404. Support plate; 405. Fixed plate; 406. Middle lifting plate; 4061. Filter screen; 4062. Triangular plate; 4063. Discharge port; 407. High-layer plate; 5. Turning device; 501. Lifting shaft; 502. Sliding sleeve; 503. Turning plate. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-Figure 4 As shown, the utility model provides a technical solution: a conveying mechanism of an ultrasonic cleaning line, characterized in that it includes an organic body 1, a driving component 3 is provided at the bottom of the body 1, a continuous conveying component 4 is provided inside the body 1, an ultrasonic generator is provided at the bottom of the body 1, and a first cleaning area, a second cleaning area and a third cleaning area are provided inside the body 1; the driving component 3 drives the continuous conveying component 4 to continuously convey the rod parts inside the body 1, and gradually convey them to the second cleaning area and the third cleaning area.

[0024] In this embodiment, the drive assembly 3 includes a drive motor 301, which is fixedly mounted on the bottom of the machine body 1. The output end of the drive motor 301 is fixedly connected to a drive shaft 302, one end of which is rotatably connected to the machine body 1. A crankshaft 303 is fixedly mounted on the drive shaft 302, and the crankshaft 303 is connected to the continuous conveying assembly 4. The rotation of the drive motor 301 drives the rotation of the drive shaft 302, converting the rotary motion into a cyclical up-and-down motion, thereby driving the continuous conveying assembly 4 to continuously ascend and convey materials.

[0025] Furthermore, the continuous conveying component 4 includes a bottom lifting plate 401, one side of the bottom lifting plate 401 is rotatably connected to a support plate 404, the bottom of the support plate 404 is rotatably connected to the crank shaft 303, the surface of the bottom lifting plate 401 is slidably connected to the body 1, a fixed plate 405 and a high-level plate 407 are fixedly connected to the inner wall of the body 1, a middle lifting plate 406 is arranged between the fixed plate 405 and the high-level plate 407, the bottom of the middle lifting plate 406 is connected to a sliding rod 403, the bottom of the sliding rod 403 is fixedly connected to a horizontal plate 402, and the horizontal plate 402 is fixedly connected to the bottom lifting plate 401. The bottom lift plate 401 slides up and down cyclically within the machine body 1. Each time the bottom lift plate 401 rises from the bottom, it pulls some parts onto the top of the bottom lift plate 401. When the bottom lift plate 401 reaches its limit, it becomes flush with the fixed plate 405, and the parts slide along the top slope to the side of the middle lift plate 406. The overall solution uses a two-level lifting and conveying method, which automatically conveys materials in a progressive manner, and realizes automatic quantitative conveying, ensuring more consistent cleaning of each batch of parts.

[0026] Furthermore, the tops of the bottom lift plate 401, fixed plate 405, middle lift plate 406, and top plate 407 are all provided with inclined surfaces. These inclined surfaces provide an oblique sliding force for the parts, preventing them from falling back to their original location during transport. An extension shaft 304 is connected to one side of the support plate 404, and a flipping device 5 is provided at one end of the extension shaft 304.

[0027] In addition, the flipping device 5 includes a lifting shaft 501, one end of which is rotatably connected to the extension shaft 304. A sliding sleeve 502 is slidably connected to the surface of the extension shaft 304, and the sliding sleeve 502 is fixedly connected to the bottom of the body 1. A flip plate 503 is provided above the extension shaft 304 and is rotatably connected to the interior of the body 1. When the bottom lifting plate 401 rises, it also drives the extension shaft 304 to rise, thereby extending the lifting shaft 501 from the sliding sleeve 502, and then, by abutting, drives the flip plate 503 to flip a certain angle. The flip angle needs to be less than 90 degrees. Otherwise, the flip plate 503 will flip to the left, resulting in the lifting shaft 501 not contacting the flip plate 503 during its subsequent rise. The function of the flip plate 503 is to flip the parts being cleaned, so that the ultrasonic cleaning line can more evenly clean the parts in each cleaning area.

[0028] In addition, a filter screen 4061 is provided on the top of the high-rise board 407, a triangular plate 4062 is fixedly connected to the interior of the high-rise board 407, and debris outlets 4063 are provided on both sides of the high-rise board 407. Impurities and parts are actually lifted to the top of the high-rise board 407 together, then enter the triangular plate 4062 through the position of the filter screen 4061, and then pass through the inclined surface to be discharged to the debris outlet 4063. This ensures that impurities can be cleaned during the parts transportation process, avoiding the long-term accumulation of impurities in the body 1, which would reduce the cleaning effect.

[0029] It is noteworthy that three continuous conveying assemblies 4 are provided, and these three groups of continuous conveying assemblies 4 are respectively located at the bottom of the first, second, and third cleaning zones within the machine body 1. A cleaning trough is provided within the machine body 1, which is arranged at an angle, and a discharge hopper 2 is mounted at one end of the machine body 1. By providing multiple groups, a single drive motor 301 can simultaneously drive the three continuous conveying assemblies 4, transporting parts from the first cleaning zone to the second cleaning zone, and then to the interior of the third cleaning zone, ultimately automatically discharging the cleaned parts. This entire operation does not require excessive operator control, achieving overall automation, unmanned operation, continuous operation, and uniformity.

[0030] When the transmission mechanism of the ultrasonic cleaning line of the present invention is used, the operator is first required to put the rod-like parts to be cleaned into the first cleaning area of ​​the machine body 1, and then the ultrasonic generator will automatically clean the batches of parts put in. At this time, it is necessary to start the rotation of the drive motor 301, which will drive the rotation of the drive shaft 302, and the rotation process of the drive shaft 302 will drive the crank shaft 303 to rotate with the center of the drive shaft 302, and the crank shaft 303 will drive the bottom lifting plate 401 to slide up and down in a circular manner inside the machine body 1 through the connection of the support plate 404, and each time the bottom lifting plate 401 rises from the bottom, it will drive a part of the parts to the top of the bottom lifting plate 401. When the bottom lifting plate 401 rises to the limit position, it will be flush with the fixed plate 405, and the parts will slide to the side of the middle lifting plate 406 along the inclined surface of the top, and when the drive motor Each time the machine 301 rotates, it drives the bottom lifting plate 401 to move downward. At this time, the bottom lifting plate 401 will also be connected to the horizontal plate 402 on the side, and the sliding rod 403 will drive the middle lifting plate 406 to move downward so that it remains flush with the fixed plate 405. At this time, the parts on the fixed plate 405 will roll to the top of the middle lifting plate 406 along the inclined structure. With the next rotation of the driving motor 401, it will synchronously drive the parts to the top of the high-level plate 407. With the inclined surface of the high-level plate 407, it will directly roll down to the second cleaning area inside the body 1. In the same way, it will be transported to the third area and finally automatically discharged from the position of the discharge hopper 2. Therefore, the overall solution uses a two-level lifting and conveying method to automatically convey materials in a layer-by-layer progressive manner. At the same time, as the bottom lifting plate 401 rises, it also drives the extension shaft 304 upward, thereby extending the lifting shaft 501 from the sliding sleeve 502, and then, through abutment, drives the flip plate 503 to flip a certain angle. The flip angle needs to be less than 90 degrees. Otherwise, the flip plate 503 will flip to the left, resulting in the lifting shaft 501 not being able to contact the flip plate 503 during the subsequent rise. The flip plate 503 is used to flip the parts being cleaned, so that the ultrasonic cleaning line can more evenly clean the parts in each cleaning area. In traditional equipment, impurities after cleaning accumulate inside the body 1, requiring operators to regularly clean them. With the inclined surface, the impurities are controlled to be lifted together with the parts to the top of the upper plate 407, then enter the three-ply plate 4062 at the position of the filter 4061, and then pass through the inclined surface to be discharged to the impurity outlet 4063. This ensures that impurities can be cleaned during the part transportation process, avoiding the long-term accumulation of impurities in the body 1, which would reduce the cleaning effect.

[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A transmission mechanism for an ultrasonic cleaning line, characterized in that: The invention comprises an organism (1), wherein a driving component (3) is provided at the bottom of the organism (1), a continuous conveying component (4) is provided inside the organism (1), an ultrasonic generator is provided at the bottom of the organism (1), and a first cleaning area, a second cleaning area, and a third cleaning area are provided inside the organism (1); The driving component (3) drives the continuous conveying component (4) to continuously convey the rod-type parts inside the machine body (1), and gradually conveys them to the second cleaning area and the third cleaning area.

2. The transmission mechanism of an ultrasonic cleaning line according to claim 1, characterized in that: The driving assembly (3) includes a driving motor (301), the driving motor (301) is fixedly mounted on the bottom of the machine body (1), the output end of the driving motor (301) is fixedly connected to a driving shaft (302), one end of the driving shaft (302) is rotatably connected to the machine body (1), a crank shaft (303) is fixedly mounted on the driving shaft (302), and the crank shaft (303) is connected to the continuous conveying assembly (4).

3. The transmission mechanism of an ultrasonic cleaning line according to claim 1, characterized in that: The continuous conveying assembly (4) includes a bottom lifting plate (401), one side of the bottom lifting plate (401) is rotatably connected to a support plate (404), the bottom of the support plate (404) is rotatably connected to the crank shaft (303), the surface of the bottom lifting plate (401) is slidably connected to the machine body (1), a fixed plate (405) and a high-level plate (407) are fixedly connected to the inner wall of the machine body (1), a middle lifting plate (406) is provided between the fixed plate (405) and the high-level plate (407), the bottom of the middle lifting plate (406) is connected to a sliding rod (403), the bottom of the sliding rod (403) is fixedly connected to a transverse plate (402), and the transverse plate (402) is fixedly connected to the bottom lifting plate (401).

4. The transmission mechanism of an ultrasonic cleaning line according to claim 3, characterized in that: The tops of the bottom lifting plate (401), the fixed plate (405), the middle lifting plate (406) and the top plate (407) are all provided with inclined surfaces. One side of the support plate (404) is connected to an extension shaft (304), and one end of the extension shaft (304) is provided with a flipping device (5).

5. The transmission mechanism of an ultrasonic cleaning line according to claim 4, characterized in that: The flipping device (5) comprises a lifting shaft (501), one end of the lifting shaft (501) is rotatably connected to an extension shaft (304), a sliding sleeve (502) is slidably connected to the surface of the extension shaft (304), the sliding sleeve (502) is fixedly connected to the bottom of the body (1), a flip plate (503) is provided above the extension shaft (304), and the flip plate (503) is rotatably connected to the inside of the body (1).

6. The transmission mechanism of an ultrasonic cleaning line according to claim 5, characterized in that: A filter screen (4061) is provided on the top of the high-rise board (407), a triangular plate (4062) is fixedly connected to the interior of the high-rise board (407), and debris outlets (4063) are provided on both sides of the high-rise board (407).

7. The transmission mechanism of an ultrasonic cleaning line according to claim 1, characterized in that: The continuous conveying components (4) are provided in three groups, and the three groups of continuous conveying components (4) are respectively located at the bottom of the first cleaning area, the second cleaning area and the third cleaning area inside the machine body (1). A cleaning tank is provided inside the machine body (1), and the cleaning tank is arranged in an inclined manner. A discharge hopper (2) is installed at one end of the machine body (1).

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