Ultrasonic cleaning device with adjusting mechanism

By introducing adjustment mechanism and heating mechanism into the ultrasonic cleaning device, the problem that existing equipment is difficult to adapt to cleaning baskets or parts of different specifications is solved, and flexible hook adjustment and efficient cleaning are achieved.

CN223250090UActive Publication Date: 2025-08-22BAOTOU RUIYUJIAN MAGNETIC IND CO LTD
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Patent Information

Application Number
CN202422472991.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-22
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning equipment lacks adjustment function, making it difficult to adapt to cleaning baskets or parts of different specifications, and has low flexibility.

Method used

An ultrasonic cleaning device with an adjustment mechanism is designed, and a cylinder-driven hook lift and locking ring positioning system realizes flexible adjustment of the hook position and is equipped with a heating mechanism to improve cleaning efficiency.

Benefits of technology

It realizes flexible adaptation of cleaning baskets and parts of different specifications, improves the practicality and cleaning effect of the device, and enhances cleaning flexibility and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an ultrasonic cleaning device with an adjusting mechanism. The ultrasonic cleaning device comprises a main body structure, the main body mechanism comprises a base table and a cleaning tank, the cleaning tank is arranged on the base table, an ultrasonic generator is installed at the bottom of the cleaning tank, an ultrasonic transducer corresponding to the ultrasonic generator is arranged at the inner bottom of the cleaning tank, a hook used for hanging a cleaning basket or parts is arranged over the cleaning tank, and the hook is driven by an air cylinder to ascend and descend. The adjusting mechanism is used for adjusting the hook; the adjusting mechanism comprises a lifting frame, a rope is arranged at the upper end of the hook, a limiting plate is arranged at the upper end of the rope, a sliding rod is arranged at the top of the limiting plate, sliding grooves are formed in the two sides of the lifting frame, and the sliding rod is installed in the sliding grooves in a sliding mode and located through a locking ring. And through the arrangement of the adjusting mechanism, the position of the hook can be flexibly adjusted, cleaning baskets or parts of different specifications can be adapted, the flexibility is high, and the practical value is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of ultrasonic cleaning equipment, in particular to an ultrasonic cleaning device with an adjusting mechanism. Background Art

[0002] Ultrasonic cleaning equipment is an industrial machine that utilizes the ultrasonic cleaning principle. It is primarily used to clean a variety of objects, particularly in the mechanical, optical, electronic, light industry, textile, chemical, aerospace, shipbuilding, atomic energy, and medical and pharmaceutical industries. Ultrasonic cleaning equipment uses an ultrasonic generator to generate high-frequency oscillation signals. These signals are converted by a transducer into high-frequency mechanical oscillations and propagated into the cleaning fluid. Within the cleaning fluid, the ultrasonic radiation causes the liquid to flow, generating tens of thousands of tiny bubbles. These bubbles, under the influence of ultrasonic waves, continuously form, grow, and rapidly close in the positive pressure zone, creating the so-called "cavitation" effect. During this process, the shock waves generated by the bubble closure and the high temperature and pressure break down insoluble contaminants, dispersing them within the cleaning fluid, thereby achieving the cleaning effect.

[0003] After searching, the Chinese patent application number is: CN201510819961.X, which involves a diode ultrasonic cleaning tank, which includes: a tank body, a shock-absorbing partition, a noise-proof layer and a combination bolt; the noise-proof layer of the cleaning tank is evenly distributed with a noise-proof plate with pyramid-shaped concave holes, and the sound waves are continuously impacted and propagated in the pyramid-shaped concave holes of the noise-proof plate, which loses energy and reduces the sound waves from the cleaning tank, thereby reducing the noise; the diode ultrasonic cleaning tank adopts an installation method instead of an integrated type, and a shock-absorbing partition can be added between the second tank body and the cleaning machine. When cleaning the diode, the shock-absorbing partition absorbs a small amount of vibration energy, reduces the vibration of the diode ultrasonic cleaning machine, and extends the service life of the diode ultrasonic cleaning machine.

[0004] The above technical solutions and traditional ultrasonic cleaning equipment both use a fixed-size cleaning basket to clean parts during use. They lack adjustment functions, have low flexibility, and are difficult to adapt to parts or cleaning baskets of different specifications. Therefore, we need to propose an ultrasonic cleaning device with an adjustment mechanism. Utility Model Content

[0005] The purpose of the present utility model is to provide an ultrasonic cleaning device with an adjustment mechanism. The device has a simple structure and is easy to use. The position of the hook can be flexibly adjusted through the setting of the adjustment mechanism, and can be adapted to cleaning baskets or parts of different specifications. It has high flexibility and high practical value, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] An ultrasonic cleaning device with an adjustment mechanism, comprising:

[0008] Main structure;

[0009] The main body mechanism includes a base and a cleaning tank. The cleaning tank is set on the base. An ultrasonic generator is installed at the bottom of the cleaning tank, and an ultrasonic transducer corresponding to the ultrasonic generator is set at the inner bottom of the cleaning tank. A hook for mounting a cleaning basket or parts is set just above the cleaning tank. The hook is driven up and down by a cylinder.

[0010] Also included is an adjustment mechanism for adjusting the hook;

[0011] The adjustment mechanism includes a lifting frame, a rope is provided at the upper end of the hook, a limit plate is provided at the upper end of the rope, a slide rod is provided on the top of the limit plate, and slide grooves are provided on both sides of the lifting frame. The slide rod is slidably installed inside the slide groove and is positioned by a locking ring.

[0012] Preferably, support plates are symmetrically arranged on both sides of the base, the support plates are arranged in an inverted L shape, the cylinders are installed on the top of the support plates, and the lower ends of the piston rods of the two groups of cylinders pass through the support plates and are fixedly connected to the two side edges of the lifting frame respectively.

[0013] Preferably, a locking screw is welded to the upper end of the sliding rod, and a threaded sleeve is integrally formed on the upper end of the locking ring. The threaded sleeve is threadedly mounted on the locking screw, and the locking ring contacts the surface of the lifting frame.

[0014] Preferably, the inner diameter of the locking ring is 0.5-1 cm larger than the inner diameter of the threaded sleeve, the bottom surface of the locking ring and the top surface of the limiting plate are both provided with anti-slip grooves, and the lifting frame is also provided with anti-slip grooves on both sides of the slide groove.

[0015] Preferably, it further comprises a heating mechanism for heating the cleaning liquid, wherein the heating mechanism comprises heating tubes installed on the inner wall of the cleaning tank, and two groups of heating tubes are symmetrically arranged on both sides of the inner wall of the cleaning tank.

[0016] Preferably, the mounting portion of the heating tube is provided with a threaded ring, a filter cartridge is threadedly mounted on the threaded ring, and filter holes are distributed on the outer wall of the filter cartridge.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] The utility model is provided with a main structure including a base and a cleaning tank, an ultrasonic generator and an ultrasonic transducer are provided on the cleaning tank, a hook is used to mount the cleaning basket or parts, and an adjustment mechanism including a lifting frame is provided for adjusting the position of the hook. The device has a simple structure and is easy to use. The position of the hook can be flexibly adjusted through the setting of the adjustment mechanism, and can be adapted to cleaning baskets or parts of different specifications. It has high flexibility and high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 This is a structural diagram of the lifting frame of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the hook of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the cleaning tank of the utility model;

[0023] Figure 5 This is a structural diagram of the heating tube of the present invention.

[0024] In the figure: 1. Base; 2. Cleaning tank; 3. Ultrasonic generator; 4. Water exchange port; 5. Support plate; 6. Cylinder; 7. Lifting frame; 8. Hook; 9. Rope; 10. Slide rod; 11. Slide groove; 12. Limit plate; 13. Locking screw; 14. Locking ring; 15. Threaded sleeve; 16. Heating tube; 17. Filter cartridge. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-3 , the utility model provides a technical solution:

[0027] An ultrasonic cleaning device with an adjustment mechanism, comprising:

[0028] Main structure: The main structure includes a base 1 and a cleaning tank 2. The cleaning tank 2 is set on the base 1. An ultrasonic generator 3 is installed at the bottom of the cleaning tank 2, and an ultrasonic transducer corresponding to the ultrasonic generator 3 is set at the inner bottom of the cleaning tank 2. A hook 8 for mounting a cleaning basket or parts is set just above the cleaning tank 2. The hook 8 is driven up and down by a cylinder 6;

[0029] Also included is an adjustment mechanism for adjusting the hook 8;

[0030] The adjustment mechanism includes a lifting frame 7, with a rope 9 attached to the upper end of a hook 8, a limit plate 12 attached to the upper end of the rope 9, and a slide rod 10 mounted on top of the limit plate 12. Slide grooves 11 are provided on both sides of the lifting frame 7, and the slide rod 10 is slidably mounted within the slide grooves 11 and positioned by a locking ring 14. A locking screw 13 is welded to the upper end of the slide rod 10, and a threaded sleeve 15 is integrally formed on the upper end of the locking ring 14. The threaded sleeve 15 is threadedly mounted on the locking screw 13, and the locking ring 14 contacts the surface of the lifting frame 7. Support plates 5 are symmetrically arranged on both sides of the base 1, forming an inverted L-shape. Cylinders 6 are mounted on top of the support plates 5. The lower ends of the piston rods of the two sets of cylinders 6 pass through the support plates 5 and are fixedly connected to the two sides of the lifting frame 7.

[0031] In actual use, the position of the hook 8 can be flexibly adjusted by cooperating with the slide rod 10 and the slide groove 11. After the adjustment is completed, the position of the hook 8 can be positioned by rotating the threaded sleeve 15 with the locking ring 14, so that the device can adjust the position of the hooks 8 on both sides according to the actual size of the washing basket. At the same time, it can also be adjusted symmetrically, so that the hook 8 can directly mount parts of different sizes or parts of different shapes;

[0032] After the cleaning basket or parts are mounted, the cylinder 6 is started to immerse the cleaning basket or parts in the cleaning tank. The ultrasonic generator 3 and the transducer cooperate to realize the wave generation cleaning function of the parts. After the cleaning is completed, the cleaning basket or parts can be lifted up and removed.

[0033] At the same time, with the cooperation of the slide rod 10, the locking screw 13 and the threaded sleeve 15 with the locking ring 14, the number of hooks 8 in this device can be increased or decreased according to actual needs, or the hooks 8 can be conveniently replaced after being damaged, further improving the practicality of the device.

[0034] Among them, a water exchange port 4 is provided at the lower end of the outer wall of one side of the cleaning tank 2 for discharging the waste liquid after cleaning, and a valve is installed at the water exchange port 4.

[0035] Also, see Figure 3 :

[0036] The inner diameter of the locking ring 14 is 0.5-1 cm larger than the inner diameter of the threaded sleeve 15 . The bottom surface of the locking ring 14 and the top surface of the limiting plate 12 are both provided with anti-slip grooves, and the lifting frame 7 is also provided with anti-slip grooves on both sides of the slide groove 11 .

[0037] When positioning the hook 8, the locking ring 14 contacts the surface of the lifting frame 7, and the limit plate 12 contacts the bottom surface of the lifting frame 7. The anti-slip pattern design can prevent the position of the hook 8 from changing easily, thereby improving the tightness of positioning.

[0038] For further information, see Figure 4-5 :

[0039] The cleaning system further includes a heating mechanism for heating the cleaning liquid. The heating mechanism includes heating tubes 16 mounted on the inner wall of the cleaning tank 2. Two sets of heating tubes 16 are symmetrically arranged on both sides of the inner wall of the cleaning tank 2. The mounting portion of the heating tubes 16 is provided with a threaded ring, and a filter cartridge 17 is threadedly mounted on the threaded ring. The outer wall of the filter cartridge 17 has filter holes distributed thereon.

[0040] The cleaning efficiency and effect can be improved by installing a heating tube 16 in the cleaning tank 2. Heating can increase the temperature of the cleaning liquid, thereby increasing the dissolving power and chemical reaction rate of the cleaning liquid, which helps to better remove dirt such as grease and dust. In addition, the cavitation effect generated by ultrasonic waves in the heated cleaning liquid is usually more intense, which helps to improve the cleaning effect.

[0041] At the same time, a filter cartridge 17 is provided on the outside of the heating tube 16 , which can filter out impurities while ensuring that the heating tube 16 contacts the cleaning liquid, thereby preventing impurities from adhering to the heating tube 16 and reducing the heating efficiency.

[0042] The heating tube 16 is equipped with a heating wire, which is then filled with insulating material such as magnesium oxide powder to seal and fix the heating wire in the middle of the tube so that it does not contact the tube wall.

[0043] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. An ultrasonic cleaning device with an adjustment mechanism, characterized in that: include: Main structure; The main structure comprises a base (1) and a cleaning tank (2), wherein the cleaning tank (2) is arranged on the base (1), an ultrasonic generator (3) is installed at the bottom of the cleaning tank (2), and an ultrasonic transducer corresponding to the ultrasonic generator (3) is arranged at the inner bottom of the cleaning tank (2), and a hook (8) for hanging a cleaning basket or parts is arranged directly above the cleaning tank (2), and the hook (8) is driven to rise and fall by a cylinder (6); Also included is an adjustment mechanism for adjusting the hook (8); The adjustment mechanism comprises a lifting frame (7), a rope (9) is provided at the upper end of a hook (8), a limit plate (12) is provided at the upper end of the rope (9), a slide rod (10) is provided at the top of the limit plate (12), and a slide groove (11) is provided on both sides of the lifting frame (7). The slide rod (10) is slidably installed inside the slide groove (11) and the slide rod (10) is positioned by a locking ring (14).

2. The ultrasonic cleaning device with an adjustment mechanism according to claim 1, characterized in that: Support plates (5) are symmetrically arranged on both sides of the base (1), and the support plates (5) are arranged in an inverted L shape. The cylinders (6) are installed on the top of the support plates (5). The lower ends of the piston rods of the two groups of cylinders (6) pass through the support plates (5) and are respectively fixedly connected to the two side edges of the lifting frame (7).

3. The ultrasonic cleaning device with an adjustment mechanism according to claim 1, characterized in that: A locking screw (13) is welded to the upper end of the slide rod (10), and a threaded sleeve (15) is integrally formed on the upper end of the locking ring (14). The threaded sleeve (15) is threadedly mounted on the locking screw (13), and the locking ring (14) contacts the surface of the lifting frame (7).

4. The ultrasonic cleaning device with an adjustment mechanism according to claim 3, characterized in that: The inner diameter of the locking ring (14) is 0.5-1 cm larger than the inner diameter of the threaded sleeve (15). The bottom surface of the locking ring (14) and the top surface of the limiting plate (12) are both provided with anti-slip grooves. Anti-slip grooves are also provided on both sides of the sliding groove (11) on the lifting frame (7).

5. The ultrasonic cleaning device with an adjustment mechanism according to claim 1, characterized in that: It also includes a heating mechanism for heating the cleaning liquid, the heating mechanism including heating tubes (16) installed on the inner wall of the cleaning tank (2), and two groups of heating tubes (16) are symmetrically arranged on both sides of the inner wall of the cleaning tank (2).

6. The ultrasonic cleaning device with an adjustment mechanism according to claim 5, characterized in that: The installation portion of the heating tube (16) is provided with a threaded ring, a filter cartridge (17) is threadedly installed on the threaded ring, and filter holes are distributed on the outer wall of the filter cartridge (17).

Citation Information

Patent Citations

  • A diode ultrasonic cleaning tank

    CN105396835B