Feeding device and reinforcement cage machining system
Through the cooperation of the cross-set pulley or sprocket conveying structure and monitoring parts, the problem of steel bar tilt drop during steel cage processing is solved, and a stable and efficient loading process is achieved.
Patent Information
- Application Number
- CN202421924853.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-09
AI Technical Summary
During the traditional steel cage processing, the steel bars are easily tilted and dropped on the slope loading device, which affects the loading speed and interferes with the processing process.
The feeding device employing a cross-arranged pulley or sprocket conveying structure includes a first conveying assembly and an inclined second conveying assembly, and is equipped with a monitoring member to ensure that the workpiece is within a preset distance range, and the bracket holds the workpiece to transport from bottom to top.
Effectively prevent the steel bar from falling during the transmission process, improving the loading speed and stability of the processing process.
Smart Images

Figure CN223250442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel cage processing, in particular to a feeding device and a steel cage processing system. Background Art
[0002] In the traditional steel cage processing process, a slope loading device is usually used to transfer steel bars between two adjacent processes with a height difference in the processing platform. In addition to the conveying structure, the slope loading device also includes a bracket set on the conveying structure for carrying steel bars. Due to the limited width of the bracket, when the previous process transfers the steel bars to the bracket, once the steel bars are tilted, they are very likely to fall from the bracket, thereby affecting the loading speed and easily interfering with the processing process of the previous process. Utility Model Content
[0003] The purpose of the utility model is to provide a feeding device and a steel cage processing system, so as to solve the problem that steel bars are easy to fall during the transmission process.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] In a first aspect, an embodiment of the present invention provides a loading device, the loading device comprising:
[0006] a first conveying mechanism, the first conveying mechanism comprising a plurality of first conveying assemblies spaced apart along a first direction, the first conveying assemblies employing a pulley conveying structure or a sprocket conveying structure, and the first conveying assemblies being configured to convey the workpiece along a second direction;
[0007] a second conveying mechanism, the second conveying mechanism comprising a bracket and a plurality of second conveying assemblies spaced apart along the first direction, the second conveying assemblies adopting a pulley conveying structure or a sprocket conveying structure, a conveying path of the second conveying assemblies being arranged to intersect with the conveying path of the first conveying assemblies, and the second conveying assemblies being arranged upwardly and obliquely from one end close to the first conveying assemblies toward the other end, and a plurality of the brackets being spaced apart on the second conveying assemblies;
[0008] a monitoring member electrically connected to the second conveying assembly, wherein at least two monitoring members are provided at intervals along the first direction, and the monitoring members are configured to monitor whether the workpiece is within a preset distance range;
[0009] The second direction is perpendicular to the first direction.
[0010] In one embodiment, the first conveying mechanism further includes a first guide member, which is arranged at one end of the first conveying component away from the second conveying component, and the upper surface of the first guide member is arranged as a first guide slope that gradually tilts upward from one end close to the first conveying component to the other end.
[0011] In one embodiment, the first guide member extends to below the first conveying component.
[0012] In one embodiment, a plurality of the second transmission components are transmission-connected.
[0013] In one embodiment, the second conveying mechanism includes a second guide member, which is arranged at an end of the second conveying component away from the first conveying component, and the upper surface of the second guide member is arranged as a second guide slope that gradually tilts downward from one end close to the second conveying component to the other end.
[0014] In one embodiment, the second guide member extends to below the second conveying assembly.
[0015] In one embodiment, the monitoring component includes a proximity switch.
[0016] In the second aspect, an embodiment of the present invention proposes a steel cage processing system, including a sawing device, a threading device and a steel cage reinforcement device, and also includes a loading device as described in any of the above embodiments, and the loading device is arranged between the threading device and the steel cage reinforcement device.
[0017] In one embodiment, a material storage platform is further provided between the feeding device and the steel cage reinforcement device.
[0018] In one embodiment, a third guide slope is provided at one end of the material storage platform connected to the steel cage reinforcement device, and the third guide slope is inclined upward from the end close to the steel cage reinforcement device toward the loading device.
[0019] The beneficial effects of the present invention are as follows: the loading device in the embodiment of the present invention is provided with a first conveying component upstream of the inclined second conveying component. Since the conveying path of the second conveying component is cross-arranged with the conveying path of the first conveying component, even if the workpiece is tilted, when the first end of the workpiece along the first direction abuts against the second conveying component, the workpiece will not fall from the first conveying component under the blocking action of the second conveying component, and the second end of the workpiece along the first direction continues to move toward the direction of the second conveying component under the conveying action of the first conveying component until it contacts the second conveying component. At this time, multiple monitoring parts monitor that the distance between the workpiece and it is within the preset distance range, the second conveying component is started, and the bracket lifts the workpiece from bottom to top, thereby conveying the workpiece to the next process, reducing the risk of the workpiece falling from the bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a front view of the steel cage processing system in the embodiment of the present utility model;
[0021] Figure 2 It is a side view of the steel cage processing system in an embodiment of the present utility model.
[0022] In the picture:
[0023] 1. Threading device; 2. Rebar cage reinforcement device; 3. Loading device; 31. First conveying mechanism; 311. First conveying assembly; 312. First guide member; 32. Second conveying mechanism; 321. Second conveying assembly; 322. Second guide member; 323. Bracket; 4. Material storage platform; 5. Rebar. DETAILED DESCRIPTION
[0024] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0025] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0026] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0027] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0028] refer to Figure 1-Figure 2 As shown, in the embodiment of the present invention, a feeding device 3 is proposed, which is mainly used to convey workpieces with a certain length. The feeding device 3 includes a first conveying mechanism 31, a second conveying mechanism 32 and a monitoring component, wherein the first conveying mechanism 31 includes a first direction ( Figure 2 The first transmission components 311 are spaced apart in the middle X direction. The first transmission components 311 are sprocket transmission structures or belt wheel transmission structures. The first transmission components 311 can be arranged in the second direction ( Figure 1 The workpiece is conveyed in the middle Y direction), the second conveying mechanism 32 includes a plurality of second conveying components 321 spaced apart along the first direction, the second conveying component 321 is a sprocket conveying structure or a pulley conveying structure, the conveying path of the second conveying component 321 is cross-arranged with the conveying path of the first conveying component 311, and the second conveying component 321 is inclined upward from one end close to the first conveying component 311 to the other end, the second conveying mechanism 32 also includes a plurality of brackets 323 spaced apart on the chain or synchronous belt of the second conveying component 321, the brackets 323 are used to support the workpiece, and at least two monitoring components are spaced apart along the first direction, the monitoring components are used to monitor whether the workpiece is within a preset distance range therefrom, the second conveying component 321 is electrically connected to the monitoring component, and the second direction is perpendicular to the first direction.
[0029] In the above-mentioned loading device 3, a first conveying component 311 is provided upstream of the inclined second conveying component 321. Since the conveying path of the second conveying component 321 is cross-arranged with the conveying path of the first conveying component 311, even if the workpiece is tilted, when the first end of the workpiece along the first direction abuts against the second conveying component 321, the workpiece will not fall from the first conveying component 311 under the blocking action of the second conveying component 321, and the second end of the workpiece along the first direction continues to move toward the second conveying component 321 under the conveying action of the first conveying component 311 until it contacts the second conveying component 321. At this time, multiple monitoring components detect that the distance between the workpiece and it is within the preset distance range, the second conveying component 321 is started, and the bracket 323 lifts the workpiece from bottom to top, thereby conveying the workpiece to the next process, reducing the risk of the workpiece falling from the bracket 323.
[0030] In one embodiment, the second transmission assembly 321 utilizes a pulley transmission structure, comprising a mounting frame, transmission wheels, a transmission belt, and a drive element. Two transmission wheels are spaced apart on the mounting frame, and the transmission belt is wound around the two transmission wheels. The drive element is connected to one of the transmission wheels to provide rotational power to the transmission wheel. For ease of distinction, the transmission wheel connected to the drive element is defined as the active transmission wheel, while the transmission wheel not connected to the drive element is defined as the passive transmission wheel.
[0031] Specifically, multiple groups of second conveying components 321 are connected through a transmission shaft connected to the conveying wheel. At this time, multiple groups of second conveying components 321 can share the same driving member, which not only reduces energy loss, but also improves the synchronization between multiple groups of second conveying components 321, and reduces the risk of workpieces falling due to up and down tilting during the rising process of the bracket 323.
[0032] In order to facilitate the adjustment of the tension of the conveying chain, the second conveying component 321 also includes an adjusting screw. The driven conveying wheel is connected to the mounting frame by sliding along the conveying direction of the conveying chain through a slider. The adjusting screw is threadedly connected to the mounting frame and connected to the slider. By screwing the adjusting screw, the slider can be driven to move, thereby adjusting the tension of the conveying chain.
[0033] In other embodiments, the second conveying assembly 321 may also adopt a sprocket conveying structure, and a plurality of brackets 323 are arranged at intervals on the chain, which will not be further described here.
[0034] The first conveying component 311 does not necessarily adopt the same structure as the second conveying component 321. For example, the first conveying component 311 adopts a sprocket conveying structure and the second conveying component 321 adopts a pulley conveying structure, or the first conveying component 311 adopts a pulley conveying structure and the second conveying component 321 adopts a sprocket conveying structure.
[0035] In one embodiment, the monitoring components include proximity switches. When the multiple monitoring components detect that the distances between the workpieces and the monitoring components are within a preset distance range, the second conveying assembly 321 is activated.
[0036] refer to Figure 1 As shown, the first conveying mechanism 31 also includes a first guide member 312, which is arranged at one end of the first conveying component 311 away from the second conveying component 321. The upper surface of the first guide member 312 is arranged as a first guide slope that gradually tilts upward from one end close to the first conveying component 311 to the other end. The workpiece can accurately fall onto the first conveying component 311 through the first guide slope.
[0037] Specifically, one end of the first guide member 312 close to the first conveying assembly 311 extends to the bottom of the first conveying assembly 311 to ensure that the workpiece can fall onto the chain or synchronous belt of the first conveying assembly 311 .
[0038] Similarly, the second conveyor mechanism 32 includes a second guide member 322, which is positioned at the end of the second conveyor assembly 321 away from the first conveyor assembly 311. The upper surface of the second guide member 322 is configured as a second guide slope that gradually slopes downward from the end closest to the second conveyor assembly 321 to the other end. This second guide slope allows workpieces to accurately land on the workbench or material storage table for the next process. Specifically, the end of the second guide member 322 closest to the second conveyor assembly 321 also extends below the second conveyor assembly 321.
[0039] The embodiment of the present invention further provides a steel cage processing system, comprising a threading device 1 and a steel cage reinforcement device 2, and further comprising the feeding device 3 described in any of the above embodiments, wherein the steel cage reinforcement device 2 is located on one side of the threading device 1 along the first direction, and the feeding device 3 is arranged between the threading device 1 and the steel cage reinforcement device 2, and is used to transfer the steel bars 5 that have completed the threading process in the threading device 1 to the steel cage reinforcement device 2. The threading device 1 includes a flipping assembly that can flip the threaded steel bars 5 onto the first conveying mechanism 31 through a flipping action. Both the threading device 1 and the steel cage reinforcement device 2 can be implemented using existing structures, which will not be described in detail here.
[0040] In one embodiment, a storage platform 4 is further provided between the feeding device 3 and the steel cage reinforcement device 2. The storage platform 4 is used to store the steel bars 5 processed by the threading device 1 to reduce the matching requirements for the processing time of the threading device 1 and the steel cage reinforcement device 2.
[0041] Specifically, a third guide slope is provided at one end of the material storage platform 4 connected to the steel cage reinforcement device 2. The third guide slope is inclined upward from the end close to the steel cage reinforcement device 2 toward the feeding device 3. In this way, when the steel bars need to be transferred to the steel cage reinforcement device 2, it can be achieved by simply applying a pushing force to the steel bars.
[0042] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. The feeding device is characterized in that: The feeding device comprises: A first conveying mechanism (31), the first conveying mechanism (31) comprising a plurality of first conveying assemblies (311) spaced apart along a first direction, the first conveying assemblies (311) being configured to convey the workpiece along a second direction, the first conveying assemblies (311) being a pulley conveying structure or a sprocket conveying structure; A second conveying mechanism (32), the second conveying mechanism (32) comprising a bracket (323) and a plurality of second conveying assemblies (321) spaced apart along the first direction, the second conveying assemblies (321) adopting a pulley conveying structure or a sprocket conveying structure, the conveying path of the second conveying assemblies (321) being arranged to intersect with the conveying path of the first conveying assemblies (311), and the second conveying assemblies (321) being arranged to tilt upward from one end close to the first conveying assemblies (311) to the other end, and a plurality of brackets (323) being spaced apart on the second conveying assemblies (321); A monitoring component electrically connected to the second conveying component (321), wherein at least two monitoring components are arranged at intervals along the first direction, and the monitoring components are configured to monitor whether the workpiece is within a preset distance range; The second direction is perpendicular to the first direction.
2. The feeding device according to claim 1, characterized in that: The first conveying mechanism (31) further comprises a first guide member (312), the first guide member (312) being arranged at one end of the first conveying component (311) away from the second conveying component (321), and the upper surface of the first guide member (312) being arranged as a first guide slope gradually tilted upward from one end close to the first conveying component (311) to the other end.
3. The feeding device according to claim 2, characterized in that: The first guide member (312) extends to the bottom of the first conveying assembly (311).
4. The feeding device according to any one of claims 1 to 3, characterized in that: The second conveying mechanism (32) includes a second guide member (322), which is arranged at one end of the second conveying component (321) away from the first conveying component (311), and the upper surface of the second guide member (322) is arranged as a second guide slope that gradually tilts downward from one end close to the second conveying component (321) to the other end.
5. The feeding device according to claim 4, characterized in that: The second guide member (322) extends to the bottom of the second conveying assembly (321).
6. The feeding device according to any one of claims 1 to 3, characterized in that: A plurality of the second transmission components (321) are transmission-connected.
7. The feeding device according to any one of claims 1 to 3, characterized in that: The monitoring component includes a proximity switch.
8. A steel cage processing system, comprising a threading device (1) and a steel cage reinforcement device (2), characterized in that: It also comprises the feeding device according to any one of claims 1 to 7, wherein the feeding device is arranged between the threading device (1) and the steel cage reinforcement device (2).
9. The steel cage processing system according to claim 8, characterized in that: A material storage platform (4) is also provided between the feeding device and the steel cage reinforcement device (2).
10. The steel cage processing system according to claim 9, characterized in that: A third guide slope is provided on one end of the material storage platform (4) connected to the steel cage reinforcement device (2), and the third guide slope is inclined upward from the end close to the steel cage reinforcement device (2) toward the loading device.