Multifunctional automatic die-casting equipment

By introducing a collection structure and vacuum cleaner system into the die-casting equipment, the problem of residual metal debris and powder in the lower mold is solved, and automated cleaning is achieved to ensure the continuity and efficiency of the die-casting process.

CN223250513UActive Publication Date: 2025-08-22CHANGZHOU SIKELIN HARDWARE PROD CO LTD
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Patent Information

Application Number
CN202422036251.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-22
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The metal debris and powder residues in the mold under the straight die-casting machine were not cleaned in time, which affected the subsequent die-casting work.

Method used

A multi-functional automated die-casting equipment is designed, including a collection structure, a moving structure and a vacuum cleaner system. It absorbs metal debris and powder through electromagnetic blocks, and uses an electric telescopic rod and a vacuum pump to achieve automatic cleaning to avoid affecting the die-casting process.

Benefits of technology

Automatic cleaning of the lower mold is realized, ensuring the continuous progress of the die-casting process, and improving production efficiency and cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of die-casting equipment, in particular to multifunctional automatic die-casting equipment which comprises a die-casting machine body used for conducting hydraulic forming on metal, and the die-casting machine body comprises a base, a control table, a driving device, a support, an upper die and a lower die. A control table composed of control buttons and a control panel is arranged on the front side and the top of the base, supports are fixedly connected to the top of the base, a lower die is arranged between the two supports, a driving device used for providing power for the die-casting machine body is arranged above the upper die, and a collecting structure is arranged between the lower die and the upper die. The collecting structure comprises a fixed block, an electromagnetic block and a collecting hopper, the collecting hopper is arranged over the lower die, the collecting structure and the moving structure are arranged on the die-casting machine body, metal scraps and powder remaining on the lower die can be conveniently collected, and meanwhile the die-casting process cannot be affected.
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Description

Technical Field

[0001] The utility model relates to the technical field of die-casting equipment, in particular to a multifunctional automatic die-casting equipment. Background Art

[0002] With the progress of science and technology and industrial production, especially with the development of industries such as automobiles, motorcycles and home appliances, die-casting technology has achieved extremely rapid development. Die-casting equipment, namely die-casting machine, is a machine used for pressure casting, including hot pressing chamber and cold pressing chamber, which are later divided into vertical and horizontal types. The die-casting machine hydraulically injects molten metal into the mold under pressure and cools it into shape. After the mold is opened, solid metal castings can be obtained.

[0003] When a vertical die-casting machine is in use, the molten metal in the lower die is usually hydraulically formed by pressing the upper die downward. Since metal debris and powder will remain in the lower die cavity after die-casting, if they are not cleaned in time, it will affect the subsequent die-casting work. Therefore, a multifunctional automatic die-casting equipment is proposed to address the above problems. Summary of the Invention

[0004] The purpose of the utility model is to provide a multifunctional automatic die-casting device to solve the problem that metal debris and powder remaining in the lower mold need to be cleaned in time.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A multifunctional automated die-casting equipment includes a die-casting machine body for hydraulically forming metal, the die-casting machine body including a base, a console, a drive device, a bracket, an upper mold and a lower mold, the front side and top of the base are provided with a console consisting of control buttons and a control panel, the top of the base is fixedly connected to a bracket, a lower mold is provided between the two brackets, an upper mold is provided above the lower mold, a drive device for providing power to the die-casting machine body is provided above the upper mold, a collection structure is provided between the lower mold and the upper mold, the collection structure includes a fixed block, an electromagnetic block and a collection bucket, a collection bucket is provided directly above the lower mold, a fixed block is fixedly connected above the collection bucket, and an electromagnetic block is embedded in the fixed block on the side close to the collection bucket.

[0007] Preferably, a movable structure is provided on the rear side of the fixed block, and the movable structure includes an electric telescopic rod, a movable plate, a sliding block and a guide rod.

[0008] Preferably, the rear side of the fixed block is fixedly connected to an electric telescopic rod, the other end of the electric telescopic rod is fixedly connected to a movable plate, the bottom of the movable plate is fixedly connected to a slider, a groove is provided in the base, a guide rod is fixedly connected to the groove provided in the base, and the outer side of the guide rod is slidably connected to the slider.

[0009] Preferably, a collecting frame is provided on the front side of the movable plate, the outer side of the collecting frame is tightly fitted with a limiting block, and the limiting block is fixedly connected to the base.

[0010] Preferably, a filter is embedded in the middle of the bottom of the collection frame, and the bottom of the filter is connected to a dust suction pump, which is arranged in the base.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] In the utility model, through the die-casting machine body, base, console, drive device, bracket, upper mold, lower mold, collecting structure, fixed block, electromagnetic block and collecting bucket, the user starts the electromagnetic block to absorb the metal debris and powder remaining in the lower mold until they are adsorbed to the top plate of the collecting bucket, thereby effectively cleaning the lower mold after die-casting. Through the movable structure, electric telescopic rod, movable plate, slider, guide rod and groove, the collecting bucket can be easily moved back and forth so that it will not affect the die-casting process of the upper and lower molds, and at the same time, the collecting bucket can be moved to the top of the lower mold. Through the collection frame, limit block, dust pump and filter, after the collecting bucket collects the metal debris at the lower mold, the electric telescopic rod and movable plate are controlled to move the collecting bucket to the top of the collecting frame, and then the electromagnetic block is turned off and the dust pump is started to move the metal debris and powder adhered to the collecting bucket into the collecting frame under the action of gravity and wind, and the debris and powder are uniformly cleaned by taking the collection frame. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the structure of the electric telescopic rod of the utility model;

[0015] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at A;

[0016] Figure 4 This is a schematic diagram of the cross-sectional structure of the base of the utility model.

[0017] In the figure: 1. Die-casting machine body; 11. Base; 12. Control console; 13. Drive device; 14. Bracket; 15. Upper mold; 16. Lower mold; 2. Collection structure; 21. Fixed block; 22. Electromagnetic block; 23. Collection bucket; 3. Moving structure; 31. Electric telescopic rod; 32. Moving plate; 33. Slider; 34. Guide rod; 4. Collection frame; 5. Limit block; 6. Dust pump; 7. Filter; 8. Groove. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0020] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0021] See also Figure 1-4 , the utility model provides a technical solution:

[0022] A multifunctional automated die-casting device includes a die-casting machine body 1 for hydraulically forming metal. The die-casting machine body 1 includes a base 11, a console 12, a drive device 13, a bracket 14, an upper mold 15, and a lower mold 16. The front side and top of the base 11 are provided with a console 12 consisting of control buttons and a control panel. The top of the base 11 is fixedly connected to the bracket 14. A lower mold 16 is provided between the two brackets 14. An upper mold 15 is provided above the lower mold 16. A drive device 13 for providing power to the die-casting machine body 1 is provided above the upper mold 15. The lower mold 16 and A collecting structure 2 is provided between the upper molds 15, and the collecting structure 2 includes a fixed block 21, an electromagnetic block 22 and a collecting bucket 23. A collecting bucket 23 is provided directly above the lower mold 16, and a fixed block 21 is fixedly connected above the collecting bucket 23. An electromagnetic block 22 is embedded in the fixed block 21 on one side close to the collecting bucket 23. By setting the collecting structure 2 and the movable structure 3 on the die-casting machine body 1, it is convenient to collect the metal debris and powder remaining in the lower mold 16 without affecting the die-casting process. By setting the collecting frame 4 and the dust suction pump 6, it is convenient to clean the collected debris and powder uniformly.

[0023] The rear side of the fixed block 21 is provided with a movable structure 3, which includes an electric telescopic rod 31, a movable plate 32, a slider 33 and a guide rod 34, which is convenient for the forward and backward movement of the collecting structure 2; the rear side of the fixed block 21 is fixedly connected to the electric telescopic rod 31, and the other end of the electric telescopic rod 31 is fixedly connected to the movable plate 32. The bottom of the movable plate 32 is fixedly connected to the slider 33. A groove 8 is opened in the base 11, and the groove 8 opened in the base 11 is fixedly connected to the guide rod 34. The outer side of the guide rod 34 is slidably connected to the slider 33 to facilitate the movement of the movable plate 32; a collecting frame 4 is provided on the front side of the movable plate 32, and the outer side of the collecting frame 4 is tightly fitted with the limiting block 5. The limiting block 5 is fixedly connected to the base 11 to facilitate the limiting of the collecting frame 4; a filter screen 7 is embedded in the middle position of the bottom of the collecting frame 4, and a dust suction pump 6 is connected to the bottom of the filter screen 7. The dust suction pump 6 is arranged in the base 11 to facilitate the dust collection of the collecting frame 4.

[0024] Working process: The equipment is powered on by an external power supply during operation. When the multifunctional automatic die-casting equipment is in use, first place the die-casting machine body 1 in a suitable position, place the casting raw material on the lower mold 16, control the console 12 on the die-casting machine body 1, and put the die-casting machine body 1 in a working state. The upper mold 15 moves down under the action of the driving device 13 until it is tightly fitted with the lower mold 16. After a few seconds, the upper mold 15 is controlled to move up, and the die-cast metal casting can be taken out from the lower mold 16. At this time, there are metal debris and powder remaining in the lower mold 16. The user pushes the movable plate 32, and the movable plate 32 drives the slider 33 to move forward in the groove 8 opened at the base 11, and at the same time drives the collection structure 2 forward as a whole. After moving to the appropriate position, start the electric telescopic rod 31 to drive the collection structure 2 forward until the collection bucket 23 moves to the top of the lower mold 16. At this time, start the electromagnetic block 22, and the electromagnetic block 22 in the fixed block 21 generates magnetism, which removes the metal debris and powder remaining in the lower mold 16. The magnetic attraction is generated during the operation, and the metal debris and powder are sucked into the collecting bucket 23 to clean the debris and powder at the lower mold 16. Then the movable structure 3 is moved backward as a whole, driving the collecting structure 2 to move backward at the same time until the collecting bucket 23 moves to the top of the collecting frame 4, and the electromagnetic block 22 is powered off. The metal debris and powder at the top plate of the collecting bucket 23 fall into the collecting frame 4 under the action of gravity. At this time, the dust suction pump 6 is started, and the suction force generated is transmitted from the filter screen 7 to the bottom of the collecting bucket 23. The filter screen 7 makes it difficult for the debris and powder to enter the dust suction pump 6, and the metal debris and powder adhering to the collecting bucket 23 are further collected so that they all fall into the collecting frame 4. By taking the collecting frame 4, the metal debris and powder accumulated therein can be cleaned uniformly. By setting the collecting structure 2 and the movable structure 3 on the die-casting machine body 1, it is convenient to collect the metal debris and powder remaining at the lower mold 16 without affecting the die-casting process. By setting the collecting frame 4 and the dust suction pump 6, it is convenient to clean the collected debris and powder uniformly.

[0025] Any matters not described in detail in this specification are prior art known to those skilled in the art. Standard parts used in this utility model are commercially available, and special-shaped parts can be customized according to the description in the specification and the accompanying drawings. The specific connection methods of each part are all conventional means such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts, and equipment are all conventional models in the prior art, and the circuit connections use conventional connection methods in the prior art, which will not be described in detail here.

[0026] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multifunctional automated die-casting device comprising a die-casting machine body (1) for hydraulically forming metal, characterized in that: The die-casting machine body (1) comprises a base (11), a control console (12), a driving device (13), a bracket (14), an upper mold (15) and a lower mold (16), wherein the front side and the top of the base (11) are provided with a control console (12) consisting of a control button and a control panel, the top of the base (11) is fixedly connected to a bracket (14), a lower mold (16) is provided between the two brackets (14), an upper mold (15) is provided above the lower mold (16), a driving device (13) for providing power to the die-casting machine body (1) is provided above the upper mold (15), a collecting structure (2) is provided between the lower mold (16) and the upper mold (15), the collecting structure (2) comprises a fixed block (21), an electromagnetic block (22) and a collecting hopper (23), a collecting hopper (23) is provided directly above the lower mold (16), a fixed block (21) is fixedly connected above the collecting hopper (23), and an electromagnetic block (22) is embedded in the fixed block (21) on a side close to the collecting hopper (23).

2. The multifunctional automated die-casting equipment according to claim 1, characterized in that: A movable structure (3) is provided on the rear side of the fixed block (21), and the movable structure (3) comprises an electric telescopic rod (31), a movable plate (32), a sliding block (33), and a guide rod (34).

3. The multifunctional automated die-casting equipment according to claim 1, characterized in that: The rear side of the fixed block (21) is fixedly connected to an electric telescopic rod (31), the other end of the electric telescopic rod (31) is fixedly connected to a movable plate (32), the bottom of the movable plate (32) is fixedly connected to a slider (33), a groove (8) is provided in the base (11), a guide rod (34) is fixedly connected in the groove (8) provided in the base (11), and the outer side of the guide rod (34) is slidably connected to the slider (33).

4. The multifunctional automated die-casting equipment according to claim 3, characterized in that: A collecting frame (4) is provided on the front side of the movable plate (32), the outer side of the collecting frame (4) is tightly fitted with a limiting block (5), and the limiting block (5) is fixedly connected to the base (11).

5. The multifunctional automated die-casting equipment according to claim 4, characterized in that: A filter screen (7) is embedded in the middle of the bottom of the collection frame (4), and the bottom of the filter screen (7) is connected to a dust suction pump (6), which is arranged in the base (11).