Tantalum alloy powder compression molding equipment
By introducing a vibration table and hydraulic cylinder lifting column structure into the tantalum alloy powder pressing molding equipment, the complex mold replacement and bubble impurities problems are solved, and the convenient disassembly and assembly of molds is achieved and the high-quality production of molds is achieved.
Patent Information
- Application Number
- CN202422214426.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing tantalum alloy powder pressing molding equipment has complex mold replacement, limited operation flexibility, and the inclusion of bubble impurities in the powder affects the quality of the molded parts.
A tantalum alloy powder pressing molding equipment including equipment base, moving mold assembly and fixed mold assembly was designed. The vibration table was used to improve powder density and uniformity, and the hydraulic cylinder and lifting column were used to achieve convenient disassembly and assembly and position adjustment of the mold, and the combination of threaded connections enabled rapid replacement of the mold.
It improves the convenience and flexibility of the mold, ensures the quality and processing efficiency of the molded parts, eliminates bubble impurities through vibration, and achieves rapid replacement of the mold and diversity of the molded parts.
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Figure CN223250565U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tantalum alloy powder pressing and processing, in particular to tantalum alloy powder pressing and molding equipment. Background Art
[0002] Tantalum alloy powder is the powder form of metallic tantalum, with the chemical formula Ta;
[0003] Tantalum alloy powder processing requires compacting equipment, specifically a powder compacting press. This equipment is specifically designed to compress powdered materials into the desired shape and density, and is an integral part of the powder metallurgy industry. The powder compacting press provides the necessary pressure to shape the tantalum alloy powder in a mold, resulting in a tantalum alloy part or billet with a specific shape and strength. This equipment plays a key role in the tantalum alloy production process and is an important tool for transforming tantalum alloys from powder form to finished products.
[0004] During the pressing process of conventional tantalum alloy powder, the mold replacement of the pressing molding equipment is relatively complicated, which limits the convenience and flexibility of operation. At the same time, during the pressing process, tantalum alloy powder will be mixed with impurities such as bubbles, which will affect the quality of the molded parts in the later pressing.
[0005] Therefore, in view of this, the existing structure and defects are studied and improved, and a tantalum alloy powder pressing and molding equipment is proposed. Utility Model Content
[0006] The purpose of the present invention is to provide a tantalum alloy powder compacting device to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tantalum alloy powder pressing and molding equipment, comprising an equipment base and a movable mold assembly, a fixed mold assembly is installed on the top of the equipment base, and lifting columns are vertically arranged on the left and right sides of the fixed mold assembly, and the middle sections of the lifting columns are horizontally connected to the stabilizing frame above and below, and a pressing assembly is installed on the top of the stabilizing frame, the movable mold assembly is connected directly below the bottom of the pressing assembly, and a forming mold is installed in the middle of the bottom of the movable mold assembly, and guide columns are vertically connected to the left and right sides of the movable mold assembly, the movable mold assembly comprises a movable mold base, a connecting base, a mounting hole, a connecting bolt, a slider and a limit pile, the top surface of the movable mold base is symmetrically installed with a connecting base, and a mounting hole is opened on the top surface of the movable mold base, and a connecting bolt is vertically installed in the mounting hole, the left and right sides of the movable mold base are connected with sliders, and the bottom of the movable mold base is symmetrically installed with limit piles.
[0008] Furthermore, the fixed module includes a vibration table, a lower support pile, a lower mold and a limiting tube. Lower support piles are provided on both sides of the vibration table, and the lower mold is installed on the top of the vibration table, and the limiting tube is symmetrically provided on the top of the lower mold.
[0009] Furthermore, the lower mold is fixed in the middle of the top of the vibration table, and the lower mold is vertically opposite to the movable mold base and is located on the same vertical central axis.
[0010] Furthermore, the limiting tube is vertically installed on one side of the interior of the lower mold, and the inner surface structure of the limiting tube matches the outer surface structure of the limiting pile.
[0011] Furthermore, the pressing assembly includes a top frame, an upper support frame, a hydraulic cylinder and a connecting frame. The bottom of the top frame is movably connected to the upper support frame, and a hydraulic cylinder is installed vertically through the middle of the top frame, and the bottom output degree of the hydraulic cylinder is installed with a connecting frame.
[0012] Furthermore, the bottom end of the lifting column is connected to one side of the top of the equipment base, and the top end of the lifting column is connected to one side of the bottom of the top frame.
[0013] Furthermore, the upper support frame and the lower support pile have the same structure, and the upper and lower ends of the guide column are connected and fixed to the upper support frame and the lower support pile by bolts, and the slider is slidably connected to the guide column.
[0014] Furthermore, the bottom surface structure of the connecting frame matches the top surface structure of the connecting seat, and the connecting frame and the connecting seat are fixed by bolts, and the forming mold and the connecting bolt are threadedly connected.
[0015] The utility model provides a tantalum alloy powder pressing and molding device, which has the following beneficial effects:
[0016] 1. The utility model is provided with a connecting frame installed at the bottom end of the hydraulic cylinder, and the movable die base is structurally combined and docked with the connecting base on the top by using bolts, so that the entire pressing assembly and the movable die assembly have convenient structural disassembly and assembly, and the forming die can utilize the connecting bolt inside the mounting hole in the movable die base to be connected to the forming die by screwing, so as to fix the forming die in the middle of the bottom of the movable die base. The use of the above structure can effectively ensure the flexibility of the device structure on the one hand, so that the device structure can be disassembled during maintenance for easy maintenance operation; on the other hand, the flexible structural disassembly and assembly makes it possible to quickly replace the forming die as needed, and by replacing it with a different die structure, the processing of pressed and formed parts of different shapes can be realized, thereby ensuring the convenience and practicality of the device.
[0017] 2. The utility model provides a vibration table at the bottom of the lower mold. Through the operation of the vibration table, the tantalum alloy powder injected into the lower mold can be quickly vibrated to increase its density. Through vibration, the powder particles can be better contacted and arranged, which helps to achieve uniform mixing and compaction of the powder, thereby improving the density and uniformity of the powder. At the same time, the vibration can also improve the fluidity of the powder, so that it is fully filled in the mold to ensure the effectiveness of the subsequent pressing process. In addition, the vibration can also help to remove air bubbles and impurities in the powder, making the powder purer, thereby effectively ensuring the quality of the finished product during the subsequent pressing process. By installing a lifting column between the top frame and the equipment base, the relative distance between the top frame and the equipment base can be adjusted in the vertical direction by utilizing the structural extension of the lifting column. The use of this structure can, on the one hand, improve the flexibility of the device structure, so as to facilitate the close docking between the forming mold and the lower mold and ensure the processing effect. On the other hand, the telescopic adjustment of its structure can control the relative space between the devices, so that during maintenance operations, the operator has enough space to carry out activities and operations, thereby ensuring the convenience of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a side view of the main body structure of a tantalum alloy powder pressing and molding device of the present utility model;
[0019] Figure 2 This is a schematic diagram of the fixed module structure of a tantalum alloy powder pressing and molding device of the utility model;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of a pressing component of a tantalum alloy powder pressing and molding device according to the present invention;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of a movable die assembly of a tantalum alloy powder compacting and molding device according to the present invention.
[0022] In the figure: 1. Equipment base; 2. Fixed module; 201. Vibrating table; 202. Lower support pile; 203. Lower mold; 204. Limiting pipe; 3. Lifting column; 4. Stabilizing frame; 5. Pressing assembly; 501. Top frame; 502. Upper support frame; 503. Hydraulic cylinder; 504. Connecting frame; 6. Moving mold assembly; 601. Moving mold base; 602. Connecting seat; 603. Mounting hole; 604. Connecting bolt; 605. Slider; 606. Limiting pile; 7. Forming mold; 8. Guide column. DETAILED DESCRIPTION
[0023] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0024] like Figures 1 to 4 As shown, a tantalum alloy powder pressing and molding equipment includes an equipment base 1 and a movable mold assembly 6, a fixed mold assembly 2 is installed on the top of the equipment base 1, and lifting columns 3 are vertically arranged on the left and right sides of the fixed mold assembly 2, and the middle section of the lifting columns 3 are horizontally connected to the upper and lower parts of the stabilizing frame 4, and a pressing assembly 5 is installed on the top of the stabilizing frame 4, the movable mold assembly 6 is connected to the bottom of the pressing assembly 5 directly below, and a forming mold 7 is installed in the middle of the bottom of the movable mold assembly 6, and the left and right sides of the movable mold assembly 6 are vertically connected with guide columns 8, the movable mold assembly 6 includes a movable mold base 601, a connecting base 602, a mounting hole 603, a connecting bolt 604, a slider 605 and a limit pile 606, the top surface of the movable mold base 601 is symmetrically installed with the connecting base 602, and the top surface of the movable mold base 601 is opened with a mounting hole 603, and a connecting bolt 60 is vertically installed in the mounting hole 603. 4. Sliders 605 are connected to the left and right sides of the movable mold base 601, and limit piles 606 are vertically installed symmetrically on the left and right sides of the bottom of the movable mold base 601. The bottom surface structure of the connecting frame 504 matches the top surface structure of the connecting seat 602, and the connecting frame 504 and the connecting seat 602 are fixed by bolts. The forming mold 7 is threadedly connected to the connecting bolt 604. By installing a connecting frame 504 at the bottom end of the hydraulic cylinder 503, the movable mold base 601 is structurally combined and docked with the connecting seat 602 at the top with the use of bolts, so that the entire pressing assembly 5 and the movable mold assembly 6 have convenient structural disassembly and assembly, and the forming mold 7 can use the connecting bolt 604 inside the mounting hole 603 in the movable mold base 601 to be connected to the forming mold 7 by screwing, so that the forming mold 7 is fixed in the middle of the bottom of the movable mold base 601.
[0025] like Figures 1 to 4As shown, the fixed module 2 includes a vibration table 201, a lower support pile 202, a lower mold 203 and a limiting tube 204. The lower support piles 202 are provided on the left and right sides of the vibration table 201, and the lower mold 203 is installed on the top of the vibration table 201, and the limiting tubes 204 are symmetrically provided on the top of the lower mold 203. The lower mold 203 is fixed in the middle of the top of the vibration table 201, and the lower mold 203 is vertically opposite to the movable mold base 601 and is located on the same vertical central axis. The limiting tube 204 is vertically installed on one side of the inner side of the lower mold 203, and the inner surface structure of the limiting tube 204 matches the outer surface structure of the limiting pile 606. The pressing assembly 5 includes a top frame 501, an upper support frame 502, a hydraulic cylinder 503 and a connecting frame 504. The bottom of the top frame 501 is movably connected to the upper support frame 502, and the hydraulic cylinder 503 is vertically installed through the middle of the top frame 501. The bottom output degree of the hydraulic cylinder 503 is installed with a connecting frame 504, the bottom end of the lifting column 3 is connected to the top side of the equipment base 1, and the top of the lifting column 3 is connected to the bottom side of the top frame 501. The upper support frame 502 and the lower support pile 202 have the same structure, and the upper and lower ends of the guide column 8 are connected and fixed to the upper support frame 502 and the lower support pile 202 by bolts, and the slider 605 is slidably connected to the guide column 8. By providing a vibration table 201 at the bottom of the lower mold 203, the tantalum alloy powder injected into the lower mold 203 can be quickly vibrated to increase its density through the operation of the vibration table 201. Through vibration, the powder particles can better contact and arrange with each other, which helps to achieve uniform mixing and compaction of the powder. By utilizing the structural telescopic lifting column 3, the relative distance between the top frame 501 and the equipment base 1 can be adjusted in the vertical direction.
[0026] In summary, if Figures 1 to 4 As shown, when using the tantalum alloy powder pressing and molding equipment, the tantalum alloy powder to be processed is first gradually injected into the lower mold 203 according to the required amount. During this process, as the tantalum alloy powder is injected, the vibration table 201 located between the equipment base 1 and the lower mold 203 is synchronously started. The operation of the vibration table 201 ensures that the tantalum alloy powder injected into the lower mold 203 is as compact as possible, and at the same time, bubbles and impurities therein are discharged, thereby ensuring the quality of the molded parts to be subsequently processed.
[0027] After the injection of tantalum alloy powder is completed, the operation of the vibration table 201 is stopped, and then the lifting column 3 between the equipment base 1 and the pressing assembly 5 is started to appropriately adjust the relative distance between the top frame 501 and the equipment base 1. Then, the hydraulic cylinder 503 in the middle of the top frame 501 is started. Under the vertical push of the hydraulic cylinder 503, the connecting seat 602 connected to the bottom end by the connecting frame 504 will guide the entire movable mold assembly 6 to move downward in the vertical direction. At this time, the sliders 605 on both sides of the movable mold base 601 will move along the surface of the guide column 8 located between the upper support frame 502 and the lower support pile 202 to ensure the stability of the displacement of the movable mold base 601.
[0028] As the movable mold base 601 moves downward, the forming mold 7 installed at the bottom using the connecting bolt 604 will also move synchronously and gradually dock and combine with the inside of the lower mold 203. During this process, the limiting pile 606 at the bottom of the movable mold base 601 will gradually be vertically inserted into the limiting tube 204 on the top side of the lower mold 203 to ensure the stability of the docking between them, until the internal tantalum alloy powder is pressed into a molded part and the processing is completed.
[0029] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A tantalum alloy powder compacting device, comprising a device base (1) and a movable mold assembly (6), characterized in that: A fixed module (2) is installed on the top of the equipment base (1), and lifting columns (3) are vertically arranged on the left and right sides of the fixed module (2), and the middle section of the lifting columns (3) is horizontally connected to a stabilizing frame (4) at the top and bottom, and a pressing assembly (5) is installed on the top of the stabilizing frame (4), the movable mold assembly (6) is connected to the bottom of the pressing assembly (5), and a forming mold (7) is installed in the middle of the bottom of the movable mold assembly (6), and guide columns (8) are vertically connected to the left and right sides of the movable mold assembly (6), and the movable mold assembly (6) includes a movable mold base (60 1), a connecting seat (602), a mounting hole (603), a connecting bolt (604), a slider (605) and a limiting pile (606), wherein the top surface of the movable mold base (601) is symmetrically mounted with the connecting seat (602), and the top surface of the movable mold base (601) is provided with a mounting hole (603), and a connecting bolt (604) is vertically mounted in the mounting hole (603), the left and right sides of the movable mold base (601) are both connected with sliders (605), and the bottom of the movable mold base (601) is symmetrically mounted with limiting piles (606) vertically mounted.
2. The tantalum alloy powder compacting equipment according to claim 1, characterized in that: The fixed module (2) comprises a vibration table (201), a lower support pile (202), a lower mold (203) and a position limiting tube (204); the lower support pile (202) is provided on both the left and right sides of the vibration table (201); the lower mold (203) is installed on the top of the vibration table (201); and the position limiting tube (204) is symmetrically provided on the top of the lower mold (203).
3. The tantalum alloy powder compacting equipment according to claim 2, characterized in that: The lower mold (203) is fixed in the middle of the top of the vibration table (201), and the lower mold (203) and the movable mold base (601) are vertically opposite and located on the same vertical central axis.
4. The tantalum alloy powder compacting equipment according to claim 2, characterized in that: The limiting tube (204) is vertically mounted on one side of the interior of the lower mold (203), and the inner surface structure of the limiting tube (204) matches the outer surface structure of the limiting pile (606).
5. The tantalum alloy powder compacting equipment according to claim 1, characterized in that: The pressing assembly (5) comprises a top frame (501), an upper support frame (502), a hydraulic cylinder (503) and a connecting frame (504); the bottom of the top frame (501) is movably connected to the upper support frame (502); the hydraulic cylinder (503) is vertically installed in the middle of the top frame (501); and the connecting frame (504) is installed at the bottom output of the hydraulic cylinder (503).
6. The tantalum alloy powder compacting equipment according to claim 5, characterized in that: The bottom end of the lifting column (3) is connected to one side of the top of the equipment base (1), and the top end of the lifting column (3) is connected to one side of the bottom of the top frame (501).
7. The tantalum alloy powder compacting equipment according to claim 5, characterized in that: The upper support frame (502) and the lower support pile (202) have the same structure, and the upper and lower ends of the guide column (8) are connected and fixed to the upper support frame (502) and the lower support pile (202) by bolts, and the slider (605) and the guide column (8) are in sliding connection.
8. The tantalum alloy powder compacting equipment according to claim 5, characterized in that: The bottom surface structure of the connecting frame (504) matches the top surface structure of the connecting seat (602), and the connecting frame (504) and the connecting seat (602) are fixed by bolts, and the forming mold (7) and the connecting bolt (604) are threadedly connected.