Copper welding device for metal ceramic material and tungsten carbide hard alloy material
By introducing electromagnetic heating coils and fans into the copper welding device, the problems of insufficient preheating and poor cooling effect of traditional copper welding devices are solved, efficient welding and rapid cooling are achieved, and welding quality is improved.
Patent Information
- Application Number
- CN202422408469.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The lack of preheating of traditional copper welding devices leads to defects such as cracks during the welding process, and the cooling effect is poor.
A welding device including a clamping assembly, a movable plate, an electromagnetic heating coil and a fan is designed. The welding parts are preheated by the electromagnetic heating coil, and the fan is air-cooled to improve the cooling efficiency.
Effective preheating of welded parts is achieved, welding quality is improved, cooling efficiency is improved, welding defects are reduced, and cooling effect is improved.
Smart Images

Figure CN223250884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a copper welding device for metal ceramic materials and tungsten carbide hard alloy materials. Background Art
[0002] The welding methods of copper and copper alloys include brazing, resistance welding, fusion welding, etc. Among them, fusion welding is the most widely used method, which mainly adopts processes such as arc welding.
[0003] Traditional copper welding equipment lacks preheating, resulting in significant thermal stress during the welding process, which can cause defects such as cracks. In addition, after welding, natural cooling is often used, which has a poor cooling effect. Utility Model Content
[0004] The main purpose of the utility model is to provide a copper welding device for metal ceramic material and tungsten carbide hard alloy material, so as to solve the problems mentioned in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A copper welding device for metal ceramic material and tungsten carbide cemented carbide material includes a welding table with clamping assemblies on each side. An installation cavity is provided inside the welding table between the clamping assemblies, a horizontal movable plate is provided at the upper end of the installation cavity, a driving assembly is installed below the movable plate, and the driving assembly is used to drive the movable plate to translate back and forth in the installation cavity. A first groove and a second groove are provided side by side at the upper end of the movable plate, a fan that blows air upward is provided in the first groove, and an electromagnetic heating coil is provided in the second groove. A plurality of through holes connected to the installation cavity are provided on the upper end surface of the welding table. A fixed frame is provided in the center of the welding table, a vertical first cylinder is installed on the fixed frame, and a welding gun is fixedly connected to the telescopic rod of the first cylinder.
[0007] Furthermore, the clamping assembly includes a second cylinder and a pressure plate. The second cylinder is vertically installed on the welding table, and a horizontal pressure plate is fixed to the upper end of the telescopic rod of the second cylinder.
[0008] Furthermore, the drive assembly includes a dual-axis motor, a rotating shaft, and gears. The dual-axis motor is centrally mounted at the bottom of the mounting cavity. The power output shafts on either side of the dual-axis motor are each connected to a rotating shaft, and both rotating shafts are equipped with gears. A rack is provided at the bottom of the movable plate, meshing with the gears.
[0009] Furthermore, guide rails are installed on the left and right sides of the installation cavity, and sliding grooves that cooperate with the guide rails are opened on both sides of the movable plate.
[0010] The present invention also includes other components that enable the copper welding device for cermet and tungsten carbide to function properly. These devices and components utilize conventional techniques in the art. Furthermore, devices and components not otherwise specified in the present invention utilize conventional techniques in the art, such as the first and second cylinders described herein. During implementation, appropriate device or component models may be selected based on the specific work scenario.
[0011] The working principle of the present invention is as follows: During welding, the telescopic rod of the second cylinder in the clamping assembly shortens, and the pressure plate moves downward to clamp the weld. Simultaneously, the dual-axis motor is activated, which drives the gears to rotate via the rotating shaft. The gears and racks mesh with each other, moving the second groove of the movable plate directly below the weld. The electromagnetic heating coil in the second groove is energized to preheat the weld. After preheating, the welding gun descends to perform welding. After welding is completed, the dual-axis motor drives the first groove of the movable plate to move directly below the weld, and the fan in the first groove is activated. The air generated by the fan cools the weld through the through-hole, thereby improving cooling efficiency.
[0012] Compared with the prior art, the utility model has the following beneficial effects: it is convenient to preheat the welded parts and ensure the welding quality; it has high cooling efficiency and is convenient to cool the welded parts after welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the overall structure of a copper welding device for metal ceramic material and tungsten carbide hard alloy material according to the present invention.
[0014] Figure 2 It is a top view of the movable plate of the utility model.
[0015] Figure 3 It is a side view of the clamping assembly of the present invention.
[0016] In the figure: 1. Welding table; 2. Clamping assembly; 21. Second cylinder; 22. Press plate; 3. Mounting cavity; 4. Movable plate; 41. First groove; 42. Fan; 43. Second groove; 44. Electromagnetic heating coil; 45. Slide; 5. Driving assembly; 51. Dual-axis motor; 52. Rotating shaft; 53. Gear; 6. Rack; 7. Guide rail; 8. Through hole; 9. Fixing bracket; 10. First cylinder; 11. Welding gun. DETAILED DESCRIPTION
[0017] The present invention will be described in further detail below with reference to the accompanying drawings and specific implementation methods.
[0018] Example:
[0019] like Figures 1 to 3As shown, a copper welding device for metal ceramic material and tungsten carbide cemented carbide material includes a welding table 1, and a clamping assembly 2 is provided on each side of the welding table 1. An installation cavity 3 is provided inside the welding table 1 between the clamping assemblies 2, and a horizontal movable plate 4 is provided at the upper end of the installation cavity 3. A driving assembly 5 is installed under the movable plate 4, and the driving assembly 5 is used to drive the movable plate 4 to translate back and forth in the installation cavity 3. A first groove 41 and a second groove 43 are provided side by side at the upper end of the movable plate 4, a fan 42 that blows air upward is provided in the first groove 41, and an electromagnetic heating coil 44 is provided in the second groove 43. A plurality of through holes 8 connected to the installation cavity 3 are provided on the upper end surface of the welding table 1. A fixing frame 9 is provided in the center of the welding table 1, and a vertical first cylinder 10 is installed on the fixing frame 9. The telescopic rod of the first cylinder 10 is fixedly connected to a welding gun 11.
[0020] Specifically, the drive assembly 5 includes a dual-axis motor 51, a rotating shaft 52, and a gear 53. The dual-axis motor 51 is centrally mounted at the bottom of the mounting cavity 3. The power output shafts on either side of the dual-axis motor 51 are each connected to a rotating shaft 52, and each rotating shaft 52 is mounted with a gear 53. The clamping assembly 2 includes a second cylinder 21 and a pressure plate 22. The second cylinder 21 is vertically mounted on the welding table 1, and a horizontal pressure plate 22 is fixed to the upper end of the telescopic rod of the second cylinder 21.
[0021] In addition, guide rails 7 are installed on the left and right sides of the installation cavity 3, and slide grooves 45 that cooperate with the guide rails 7 are opened on both sides of the movable plate 4. A rack 6 that meshes with the gear 53 is provided at the bottom of the movable plate 4.
[0022] The working principle of the copper welding device for metal ceramic material and tungsten carbide hard alloy material of the present invention is as follows: during welding, the telescopic rod of the second cylinder 21 in the clamping assembly 2 is shortened, and the pressure plate 22 moves down to clamp the weld. At the same time, the dual-axis motor 51 is started, and the dual-axis motor 51 drives the gear 53 to rotate through the rotating shaft 52. The gear 53 and the rack 6 are meshed and transmitted with each other, and the second groove 43 of the movable plate 4 is moved to the bottom of the weld. The electromagnetic heating coil 44 in the second groove 43 is energized to preheat the weld. After preheating, the welding gun 11 moves downward to weld. After welding is completed, the dual-axis motor 51 drives the first groove 41 of the movable plate 4 to move to the bottom of the weld, and the fan 42 in the first groove 41 is started. The wind generated by the fan 42 cools the weld through the through hole 8, thereby improving the cooling efficiency.
[0023] The above embodiments are only descriptions of the preferred implementation methods of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the scope of protection of the present invention.
Claims
1. A copper welding device for a metal ceramic material and a tungsten carbide hard alloy material, comprising a welding table (1), wherein a clamping assembly (2) is provided on each of the left and right sides of the welding table (1), and wherein: The welding table (1) between the clamping components (2) is provided with an installation cavity (3) inside, and a horizontal movable plate (4) is provided at the upper end of the installation cavity (3), and a driving component (5) is installed below the movable plate (4), and the driving component (5) is used to drive the movable plate (4) to move forward and backward in the installation cavity (3); a first groove (41) and a second groove (43) are provided side by side at the upper end of the movable plate (4), a fan (42) for blowing air upward is provided in the first groove (41), and an electromagnetic heating coil (44) is provided in the second groove (43); a plurality of through holes (8) connected to the installation cavity (3) are provided on the upper end surface of the welding table (1); a fixing frame (9) is provided in the center of the welding table (1), and a vertical first cylinder (10) is installed on the fixing frame (9), and a welding gun (11) is fixed to the telescopic rod of the first cylinder (10).
2. The copper welding device for metal ceramic material and tungsten carbide hard alloy material according to claim 1, characterized in that: The clamping assembly (2) comprises a second cylinder (21) and a pressure plate (22); the second cylinder (21) is vertically mounted on the welding table (1), and a horizontal pressure plate (22) is fixed to the upper end of the telescopic rod of the second cylinder (21).
3. The copper welding device for metal ceramic material and tungsten carbide hard alloy material according to claim 1, characterized in that: The driving assembly (5) includes a dual-axis motor (51), a rotating shaft (52) and a gear (53). The dual-axis motor (51) is centrally mounted at the bottom of the mounting cavity (3). The power output shafts on both sides of the dual-axis motor (51) are respectively connected to the rotating shaft (52), and the rotating shafts (52) on both sides are both mounted with gears (53). The bottom of the movable plate (4) is provided with a rack (6) meshing with the gear (53).
4. The copper welding device for metal ceramic material and tungsten carbide hard alloy material according to claim 1, characterized in that: A guide rail (7) is installed on each of the left and right sides of the installation cavity (3), and a sliding groove (45) cooperating with the guide rail (7) is provided on both sides of the movable plate (4).