Automatic feeding device for lead welding

By designing an automatic loading device and using mechanized components to open and position the leads, the problems of low manual loading efficiency and unfixed position are solved, and an efficient and stable lead welding process is achieved, reducing labor costs.

CN223250936UActive Publication Date: 2025-08-22YUANLIU HONGYUAN (SUZHOU) ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422708380.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-22
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

During the lead welding process, manual loading efficiency is low, the position is not fixed, which affects product quality and has a high labor cost.

Method used

An automatic loading device is designed, including heating copper blocks, rectangular loading plates, U-shaped limit fixtures, rotating rods and semicircular sling balls, and automatic loading is realized through mechanized means of opening and positioning the leads.

Benefits of technology

Improve feeding efficiency, ensure the fixity of lead positions and product quality, and reduce labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lead welding and feeding, in particular to an automatic feeding device for lead welding, which comprises a heating copper block and a rectangular loading plate, the rectangular loading plate is arranged at the section of the heating copper block, and a pair of symmetrical U-shaped limiting clamps is arranged on the bottom surface in the rectangular loading plate. A pair of U-shaped limiting clamps are arranged on the rectangular loading plate, the U-shaped limiting clamps are slidably connected with the rectangular loading plate, a lead welding body is further arranged between the U-shaped limiting clamps, a pair of rectangular mounting blocks are arranged on the vertical face, away from the heating copper block, of the rectangular loading plate, arc-shaped rotating sleeves are arranged on the upper surfaces of the rectangular mounting blocks, and rotating rods are arranged on inner rings of the arc-shaped rotating sleeves. The device is provided with the rectangular plate, the device can prop open the lead wire by rotating the rectangular plate and extruding the lead wire through the semicircular opening ball, the time wasted by manually propping open the lead wire one by one is saved, and the semicircular opening ball can well ensure that the distances are the same when the lead wire is propped open.
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Description

Technical Field

[0001] The utility model relates to the technical field of lead welding feeding, in particular to an automatic feeding device for lead welding. Background Art

[0002] With the continuous advancement of science and technology, electronic products are increasingly developing towards miniaturization, lightweight and high performance. This requires electronic packaging technology to achieve higher density circuit connections in a smaller space. Lead welding, as an important electronic packaging technology, plays a key role in achieving miniaturized packaging. Lead welding can provide good electrical connection performance, ensuring accurate signal transmission and stable circuit operation.

[0003] Prepare the workpieces to be welded, such as chips, circuit boards, etc., ensure that the surface of the workpiece is clean and free of oil, dust and other impurities to ensure good welding results, debug the lead welding equipment, ensure that the various parameters of the equipment are set correctly, and then fix the lead on the lead clamp or lead conveying mechanism of the welding equipment. After welding is completed, the welding part needs to be quality inspected.

[0004] During the manual welding process of lead capacitor welding, the welding is manual loading. During manual loading, the leads need to be manually spread out, and then the product is placed between the leads with tweezers. Finally, the hands are released and the products are manually peeled and placed one by one on the leads using tweezers. Manual stripping is inefficient, and the loading position in this way is not fixed, which directly affects the product quality. The efficiency of manually placing the materials one by one is low, and the labor cost is relatively high. Summary of the Invention

[0005] In view of the above-mentioned manual stripping method of using tweezers to manually place the products one by one onto the lead, the efficiency of manual stripping is low, and the loading position of this method is not fixed, which directly affects the product quality. The efficiency of manually placing the materials one by one throughout the process is low, and the labor cost is relatively high, the present utility model is proposed.

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: an automatic loading device for lead welding, comprising: a heating copper block and a rectangular loading plate, a rectangular loading plate is provided at the cross section of the heating copper block, a material limiting plate is provided at the bottom surface inside the heating copper block, a pair of mutually symmetrical U-shaped limiting clamps are provided at the bottom surface inside the rectangular loading plate, and the U-shaped limiting clamps and the rectangular loading plate are slidably connected, a lead welding body is also provided between the pair of U-shaped limiting clamps, a pair of rectangular mounting blocks are provided at the vertical surface of the rectangular loading plate away from the heating copper block, an arc-shaped rotating sleeve is provided on the upper surface of the rectangular mounting blocks, and a rotating rod is provided on the inner ring of the pair of arc-shaped rotating sleeves.

[0007] As a preferred solution of the automatic feeding device for lead welding described in the utility model, wherein: a rectangular docking plate is fixedly connected to the rotating rod, and a pair of the rectangular docking plates are connected to the same rectangular plate.

[0008] As a preferred solution of the automatic feeding device for lead welding described in the utility model, a rectangular pressing plate is provided on the upper surface of the rectangular plate, a mounting bar is also provided on the upper surface of the rectangular plate, and several semicircular open balls with the same spacing are provided on the mounting bar.

[0009] As a preferred solution of the automatic loading device for lead welding described in the utility model, a feeding device is provided on one side of the heating copper block, and several rectangular feeding tubes are provided inside the feeding device, and a pair of rectangular storage frames are connected through the upper surface of the rectangular feeding tubes.

[0010] As a preferred solution of the automatic feeding device for lead welding described in the utility model, wherein: a pair of U-shaped limit frames are provided inside the rectangular feeding tube, and a rectangular rod is provided between the pair of U-shaped limit frames, the lower surface of the rectangular feeding tube is penetrated and connected with a rectangular guide frame, and rectangular baffles are provided on the vertical surfaces of the pair of U-shaped limit frames, and the rectangular baffles penetrate the rectangular feeding tube,

[0011] As a preferred solution of the automatic loading device for lead welding described in the utility model, the rectangular baffle is connected to the rectangular extension plate, rectangular docking blocks are provided at the vertical surfaces on both sides of the rectangular extension plate, and hydraulic telescopic rods are installed at the vertical surfaces on both sides of the rectangular discharge tube, L-shaped moving blocks are provided at the vertical surfaces on both sides of the rectangular discharge tube, and ball bearings are also provided on the bottom surface of the L-shaped moving block.

[0012] Beneficial effects of the utility model:

[0013] 1. The device is provided with a rectangular plate, and a semicircular opening ball is provided on the rectangular plate. The device can open the lead by rotating the rectangular plate and squeezing the lead with the semicircular opening ball, which solves the time wasted by manually opening the lead one by one, and the semicircular opening ball can well ensure that the distance between the leads is the same when they are opened.

[0014] 2. The equipment is equipped with a material discharge structure. Different from the traditional manual placement, the equipment adopts a mechanical placement method, which prevents the manual discharge position from being fixed, ensures product quality, solves the low efficiency of manual discharge one by one, and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0017] Figure 2 This is a schematic structural diagram of the rectangular loading plate of the utility model.

[0018] Figure 3 This is a structural diagram of the rectangular mounting block of the utility model.

[0019] Figure 4 This is a schematic diagram of the connection structure of the rectangular feed pipe of the utility model.

[0020] Figure 5 This is a structural diagram of the hydraulic telescopic rod of the utility model.

[0021] Explanation of the accompanying drawings: 1. Heating copper block; 2. Rectangular loading plate; 3. Material limiting plate; 4. U-shaped limiting clamp; 5. Lead welding body; 6. Rectangular mounting block; 7. Arc-shaped rotating sleeve; 8. Rectangular docking plate; 9. Rectangular plate; 10. Rectangular pressing plate; 11. Mounting bar; 12. Semicircular opening ball; 13. Unloading device; 14. Rectangular unloading tube; 15. Rectangular storage frame; 16. U-shaped limiting frame; 17. Rectangular guide frame; 18. Rectangular baffle; 19. Rectangular extension plate; 20. Rectangular docking block; 21. Hydraulic telescopic rod; 22. L-shaped moving block. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0023] Example 1

[0024] Reference Figure 1-3, which is the first embodiment of the utility model, provides an automatic loading device for lead welding, comprising: a heating copper block 1 and a rectangular loading plate 2, a rectangular loading plate 2 is provided at the cross section of the heating copper block 1, a material limiting plate 3 is provided at the bottom surface inside the heating copper block 1, a pair of mutually symmetrical U-shaped limiting clamps 4 are provided at the bottom surface inside the rectangular loading plate 2, and the U-shaped limiting clamps 4 are slidingly connected to the rectangular loading plate 2, a lead welding body 5 is also provided between the pair of U-shaped limiting clamps 4, a pair of rectangular mounting blocks 6 are provided at the vertical surface of the rectangular loading plate 2 away from the heating copper block 1, an arc-shaped rotating sleeve 7 is provided on the upper surface of the rectangular mounting block 6, and a rotating rod is provided at the inner ring of the pair of arc-shaped rotating sleeves 7.

[0025] A rectangular docking plate 8 is fixedly connected to the rotating rod, and a pair of rectangular docking plates 8 are connected to the same rectangular plate 9. A rectangular pressing plate 10 is provided on the upper surface of the rectangular plate 9. A mounting bar 11 is also provided on the upper surface of the rectangular plate 9, and several semicircular open balls 12 with the same spacing are provided on the mounting bar 11.

[0026] When in use, first place the lead welding body 5 on the bottom surface of the rectangular loading plate 2, and then manually move the U-shaped limiting clamp 4. Because a pair of mutually symmetrical U-shaped limiting clamps 4 are provided on the bottom surface inside the rectangular loading plate 2, and the U-shaped limiting clamp 4 and the rectangular loading plate 2 are slidingly connected, and the U-shaped limiting clamp 4 has resilience. After manually moving the U-shaped limiting clamp 4, due to the resilience of the U-shaped limiting clamp 4, the U-shaped limiting clamp 4 will temporarily clamp the lead welding body 5, and then manually rotate the rectangular plate 9. Because a rectangular pressing plate 10 is provided on the upper surface of the rectangular plate 9, and a mounting bar 11 is also provided on the upper surface of the rectangular plate 9, and a number of semicircular opening balls 12 with the same spacing are provided on the mounting bar 11, when the rectangular plate 9 is rotated, the rectangular pressing plate 10 will press the lead welding body 5. At this time, a number of leads will be stretched out by a number of semicircular opening balls 12 with the same spacing, and then the products to be welded can be placed between the leads.

[0027] Example 2

[0028] Reference Figure 1 、 4 5 is the second embodiment of the present utility model. This embodiment is different from the first embodiment in that a feeding device 13 is provided on one side of the heating copper block 1, and a plurality of rectangular feeding tubes 14 are provided inside the feeding device 13. A pair of rectangular storage frames 15 are connected through the upper surface of the rectangular feeding tubes 14.

[0029] A pair of U-shaped limit frames 16 are provided inside the rectangular feed tube 14, and a rectangular rod is provided between the pair of U-shaped limit frames 16. The lower surface of the rectangular feed tube 14 is connected to a rectangular guide frame 17. A rectangular baffle 18 is provided at the vertical surface of the pair of U-shaped limit frames 16, and the rectangular baffle 18 passes through the rectangular feed tube 14. The rectangular baffle 18 is connected to a rectangular extension plate 19. A rectangular docking block 20 is provided at the vertical surface on both sides of the rectangular extension plate 19, and the rectangular lower surface Hydraulic telescopic rods 21 are installed on the vertical surfaces on both sides of the material pipe 14, and L-shaped moving blocks 22 are provided on the vertical surfaces on both sides of the rectangular discharge pipe 14. Ball bearings are also provided on the bottom surface of the L-shaped moving block 22. The L-shaped moving block 22 is in contact with the operating desktop, and an L-shaped mounting plate is provided on the upper surface of the operating desktop. A guide round rod is provided between a pair of L-shaped mounting plates, and the guide round rod passes through the L-shaped moving block 22, and there is a sliding relationship between the L-shaped moving block 22 and the guide round rod.

[0030] When in use, first follow the operating steps in Example 1, because a pair of L-shaped mounting plates are provided with a guide rod, and the guide rod passes through the L-shaped moving block 22, and the L-shaped moving block 22 and the guide rod are in a sliding relationship, then manually pull the L-shaped moving block 22. When the L-shaped moving block 22 cannot move, do not let go, and then start a pair of hydraulic telescopic rods 21, because the extension rod of the hydraulic telescopic rod 21 is connected to the rectangular docking block 20, and the rectangular docking block 20 is connected to the rectangular extension plate 19, and the rectangular extension plate 19 is connected to several rectangular baffles 18. As the hydraulic telescopic rod 2 1 is started. At this time, among the pair of U-shaped limit frames 16, only the U-shaped limit frame 16 close to the hydraulic telescopic rod 21 has the product. As the extension rod of the hydraulic telescopic rod 21 retracts, the pair of U-shaped limit frames 16 will move toward the direction of the lead welding body 5. When moving to the cross-sectional opening at the upper end of the rectangular guide frame 17, because the product has no support, it will leak out of the rectangular guide frame 17 and eventually fall between the leads. After that, the hydraulic telescopic rod 21 can be stopped, and then the L-shaped moving block 22 can be reset. After that, the rectangular plate 9 can be reset and the welding process can be carried out.

[0031] The remaining structures are the same as those of Example 1.

[0032] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. An automatic feeding device for lead welding, comprising: A heating copper block (1) and a rectangular loading plate (2), wherein a rectangular loading plate (2) is provided at the cross section of the heating copper block (1), characterized in that: a material limiting plate (3) is provided at the bottom surface inside the heating copper block (1), a pair of mutually symmetrical U-shaped limiting clamps (4) are provided at the bottom surface inside the rectangular loading plate (2), and the U-shaped limiting clamps (4) and the rectangular loading plate (2) are slidably connected, a lead welding body (5) is further provided between the pair of U-shaped limiting clamps (4), a pair of rectangular mounting blocks (6) are provided at the vertical surface of the rectangular loading plate (2) away from the heating copper block (1), an arc-shaped rotating sleeve (7) is provided on the upper surface of each of the rectangular mounting blocks (6), and a rotating rod is provided at the inner ring of each of the pair of arc-shaped rotating sleeves (7).

2. The automatic feeding device for lead welding according to claim 1, characterized in that: A rectangular docking plate (8) is fixedly connected to the rotating rod, and a pair of the rectangular docking plates (8) are connected to the same rectangular plate (9).

3. The automatic feeding device for lead welding according to claim 2, characterized in that: A rectangular pressing plate (10) is provided on the upper surface of the rectangular plate (9), and a mounting bar (11) is also provided on the upper surface of the rectangular plate (9), and a plurality of semicircular open balls (12) with the same spacing are provided on the mounting bar (11).

4. The automatic feeding device for lead welding according to claim 1, characterized in that: A feeding device (13) is provided on one side of the heating copper block (1), and a plurality of rectangular feeding tubes (14) are provided inside the feeding device (13). A pair of rectangular storage frames (15) are connected through the upper surfaces of the rectangular feeding tubes (14).

5. The automatic feeding device for lead welding according to claim 4, characterized in that: A pair of U-shaped limit frames (16) are provided inside the rectangular discharge tube (14), and a rectangular rod is provided between the pair of U-shaped limit frames (16). The lower surface of the rectangular discharge tube (14) is connected to a rectangular guide frame (17). A rectangular baffle (18) is provided at the vertical surface of the pair of U-shaped limit frames (16), and the rectangular baffle (18) passes through the rectangular discharge tube (14).

6. The automatic feeding device for lead welding according to claim 5, characterized in that: The rectangular baffle (18) is connected to the rectangular extension plate (19), and rectangular docking blocks (20) are provided on the vertical surfaces on both sides of the rectangular extension plate (19), and hydraulic telescopic rods (21) are installed on the vertical surfaces on both sides of the rectangular discharge tube (14), and L-shaped moving blocks (22) are provided on the vertical surfaces on both sides of the rectangular discharge tube (14), and balls are also provided on the bottom surfaces of the L-shaped moving blocks (22).