Scrap collecting device for machining gear shaft of planetary reducer
By designing the material pushing and pressing mechanism, the rapid collection and extrusion of waste chips in the gear shaft processing device of the planetary reducer is achieved, which solves the problem of inconvenient waste chip treatment in the prior art and improves the practicality of the device.
Patent Information
- Application Number
- CN202422685929.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing planetary reducer gear shaft processing device cannot effectively perform subsequent processing after waste chips are collected, resulting in inconvenience of operators' handling.
A waste chip collection device including a material pushing mechanism and a material pressing mechanism is designed, and the components such as threaded rods, synchronous belts, motors and forward and reverse screws are used to realize the rapid centralized collection and extrusion of waste chips into blocks.
The rapid centralized collection and extrusion of waste chips into blocks is realized, which improves the handling efficiency of the operator and the practicality of the device.
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Figure CN223251211U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of planetary reducer gear shaft processing, in particular to a waste chip collection device for planetary reducer gear shaft processing. Background Art
[0002] Planetary reducers are widely used industrial products that can reduce the speed of motors while increasing output torque. Planetary reducers can be used as supporting components in industries such as lifting, excavation, transportation, and construction. Planetary reducers are composed of gears, output planetary carriers, output internal gear rings, input shafts, etc. During the production and processing of planetary reducers, it is usually necessary to centrally collect and process processing waste chips.
[0003] For example, the Chinese patent with patent application number 201921099786.1 is a waste chip collection device for gear shaft processing that is easy to install. The patent has a suction pump fixed on the frame; a blowing plate is vertically fixed on the upper part of the fixed plate on the right side of the operating table through angle steel; a plurality of air needles are fixed in a matrix on the left side wall of the blowing plate, and the air needles are connected to the airway, which can collect the waste chips generated by the gear shaft processing, avoid pollution to the workplace, reduce harm to the health of workers, and at the same time, reduce waste of resources.
[0004] However, the above patent only concentrates the waste chips and cannot perform subsequent processing on the collected waste chips, which makes it very troublesome for operators to perform subsequent processing on the waste chips, thereby bringing certain inconveniences to actual use. Utility Model Content
[0005] The purpose of the utility model is to provide a waste chip collection device for machining a planetary reducer gear shaft, which solves the problems raised in the background technology.
[0006] An embodiment of the present application provides a waste chip collection device for processing planetary reducer gear shafts, including a collection box, one side of the collection box is movably connected to a push plate through a pushing mechanism, the other side of the collection box is movably connected to a pressing plate through a pressing mechanism, and a drive assembly is provided on the outer surface of one side of the collection box.
[0007] By adopting the above technical solution, the device can quickly collect and process the waste chips inside the collection box, thereby greatly improving the practicality of the device.
[0008] Optionally, the pushing mechanism includes fixed plates installed on both sides of the inner wall of the collection box, the interior of the fixed plate is movably connected to a threaded rod, one side of the threaded rod extends to the outside of the collection box, the outer surface of the threaded rod is movably connected to a threaded seat, one side of the threaded seat extends to the outside of the fixed plate through a slide groove and is fixedly connected to the pushing plate.
[0009] By adopting the above technical solution, the device can quickly push all the waste chips inside the collection box to the bottom of the pressing plate through the pushing mechanism, thereby achieving better centralized collection and processing effects of the device.
[0010] Optionally, the driving assembly includes a first motor mounted on the outer surface of the collecting box, the output end of the first motor is fixedly connected to one of the threaded rods, and is connected to the other threaded rod via a synchronous belt transmission.
[0011] By adopting the above technical solution and utilizing the driving assembly, the device can use one motor to drive two threaded rods to rotate at the same time, thereby greatly improving the energy saving performance of the device.
[0012] Optionally, the pressing mechanism includes a second motor installed on one side of the collecting box, the output end of the second motor is fixedly connected to the forward and reverse screw rods, the forward and reverse threaded parts of the forward and reverse screw rods are movably connected to the screw nuts, the bottom of the screw nut is hinged with a connecting plate, and the other end of the connecting plate is hinged to the pressing plate.
[0013] By adopting the above technical solution, the device can squeeze the waste chips through the pressing mechanism, so that the waste chips can be squeezed into a whole piece of waste chip block, and then the operator can quickly recycle the waste chips inside the collection box, thereby greatly improving the practicality of the device.
[0014] Optionally, the height of the fixing plate is higher than the initial height of the pressing plate.
[0015] By adopting the above technical solution, the height of the fixing plate is made higher than the height for collecting waste chips, thereby preventing the waste chips from entering the interior of the fixing plate.
[0016] Optionally, a discharge port is provided on one side of the collecting box.
[0017] By adopting the above technical solution, operators can more conveniently discharge waste chips.
[0018] Optionally, support legs are fixedly connected to the four corners of the bottom of the collection box.
[0019] By adopting the above technical solution and utilizing the coordinated effect of multiple supporting legs, the stability of the device is enhanced.
[0020] Optionally, a controller is fixedly connected to the outer surface of the collection box.
[0021] By adopting the above technical solution, the electrical appliances inside the device can be controlled more conveniently using the controller.
[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0023] The technical solution of the present application is to set up a second motor, forward and reverse screw rods, screw rod nuts, connecting plates, pressure plates, first motors, synchronous belts, threaded rods, threaded seats, slide grooves, fixed plates and pushing plates, so that the device can quickly push all the waste chips inside the collection box to the bottom of the pressure plate through the pushing mechanism, and then squeeze the waste chips through the pressing mechanism, so that the waste chips can be squeezed into a whole piece of waste chip blocks, and then the operator can quickly recycle the waste chips inside the collection box, thereby greatly improving the practicality of the present device. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:
[0025] Figure 1 This is a schematic diagram of the overall front perspective structure of a waste chip collection device for machining a planetary reducer gear shaft according to the present invention;
[0026] Figure 2 This is a schematic diagram of the overall side structure of a waste chip collection device for machining a planetary reducer gear shaft according to the present invention;
[0027] Figure 3 This is a schematic diagram of the three-dimensional structure inside the fixed plate of a waste chip collection device for machining a planetary reducer gear shaft according to the present invention;
[0028] Figure 4 This utility model is a waste chip collection device for processing the gear shaft of a planetary reducer Figure 1 Enlarged view of point A in the middle.
[0029] In the figure: 1. Collection box; 2. Push plate; 3. Press plate; 4. First motor; 5. Synchronous belt; 6. Threaded rod; 7. Threaded seat; 8. Slide; 9. Fixed plate; 10. Second motor; 11. Forward and reverse screw rods; 12. Screw nut; 13. Connecting plate; 14. Discharge port; 15. Support leg; 16. Controller. DETAILED DESCRIPTION
[0030] See also Figure 1-4 The utility model provides a technical solution: a waste chip collection device for processing a planetary reducer gear shaft, comprising a collection box 1, one side of the interior of the collection box 1 is movably connected to a pusher plate 2 through a pushing mechanism, the other side of the interior of the collection box 1 is movably connected to a pressing plate 3 through a pressing mechanism, and a driving component is provided on the outer surface of one side of the collection box 1.
[0031] By adopting the above technical solution, the device can quickly collect and process the waste chips inside the collection box 1, thereby greatly improving the practicality of the device.
[0032] In the embodiments of the present application, Figure 3-4 As shown, the pushing mechanism includes a fixed plate 9 installed on both sides of the inner wall of the collecting box 1, and the interior of the fixed plate 9 is movably connected to a threaded rod 6, one side of the threaded rod 6 extends to the outside of the collecting box 1, and the outer surface of the threaded rod 6 is movably connected to a threaded seat 7, one side of the threaded seat 7 extends to the outside of the fixed plate 9 through a slide groove 8 and is fixedly connected to the pushing plate 2.
[0033] By adopting the above technical solution, the device can quickly push all the waste chips inside the collection box 1 to the bottom of the pressing plate 3 through the pushing mechanism, thereby achieving better centralized collection and processing effects of the device.
[0034] In the embodiments of the present application, Figure 1 As shown, the driving assembly includes a first motor 4 installed on the outer surface of the collecting box 1. The output end of the first motor 4 is fixedly connected to one of the threaded rods 6 and is connected to the other threaded rod 6 through a synchronous belt 5.
[0035] By adopting the above technical solution and utilizing the driving assembly, the device can use one motor to simultaneously drive the two threaded rods 6 to rotate, thereby greatly improving the energy saving performance of the device.
[0036] In the embodiments of the present application, Figure 1-2 As shown, the pressing mechanism includes a second motor 10 installed on one side of the collecting box 1, and the output end of the second motor 10 is fixedly connected to the forward and reverse screw rods 11, and the forward and reverse threaded parts of the forward and reverse screw rods 11 are movably connected to the screw nuts 12, and the bottom of the screw nut 12 is hinged with a connecting plate 13, and the other end of the connecting plate 13 is hinged to the pressing plate 3.
[0037] By adopting the above technical solution, the device can squeeze the waste chips through the pressing mechanism, so that the waste chips can be squeezed into a whole piece of waste chip block, and then the operator can quickly recycle the waste chips inside the collection box 1, thereby greatly improving the practicality of the device.
[0038] In the embodiments of the present application, Figure 1-2 As shown, the height of the fixing plate 9 is higher than the initial height of the pressing plate 3 .
[0039] By adopting the above technical solution, the height of the fixing plate 9 is made higher than the height for collecting waste chips, thereby preventing the waste chips from entering the interior of the fixing plate 9 .
[0040] In the embodiments of the present application, Figure 2As shown, a discharge port 14 is provided on one side of the collecting box 1 .
[0041] By adopting the above technical solution, operators can more conveniently discharge waste chips.
[0042] In the embodiments of the present application, Figure 1 As shown, support legs 15 are fixedly connected to the four corners of the bottom of the collection box 1.
[0043] By adopting the above technical solution and utilizing the coordinated effect of multiple supporting legs 15, the stability of the device is enhanced.
[0044] In the embodiments of the present application, Figure 1 As shown, a controller 16 is fixedly connected to the outer surface of the collection box 1 .
[0045] By adopting the above technical solution, the controller 16 can be used to more conveniently control the electrical appliances inside the device.
[0046] When the chute 8 is in the working state, the first motor 4 is started, and the second motor 4 is started, so that the first motor 4 drives the threaded rods 6 on both sides to rotate simultaneously through the synchronous belt 5. When the threaded rod 6 rotates, it drives the threaded seat 7 to slide under the limiting action of the slide groove 8, so that the threaded seat 7 can drive the pushing plate 2 to move forward. When the pushing plate 2 moves, it will push all the waste chips inside the collection box 1 to the bottom of the pressure plate 3. When the waste chips are all pushed to the bottom of the pressure plate 3, the operator starts the second motor 10 through the controller 16, so that the second motor 10 can drive the forward and reverse screw rods 11 to rotate. When the forward and reverse screw rods 11 rotate, it will drive the screw nuts 12 of the forward and reverse threaded parts to move toward each other, so that the screw nut 12 can drive the pressure plate 3 to squeeze the waste chips through the connecting plate 13, thereby making the waste chips can be quickly squeezed into a whole piece of waste chip block, so that the operator can quickly recycle the waste chips inside the collection box 1, thereby greatly improving the practicality of the device.
Claims
1. A waste chip collection device for machining a planetary reducer gear shaft, comprising a collection box (1), characterized in that: One side of the interior of the collection box (1) is movably connected to a push plate (2) via a push mechanism, and the other side of the interior of the collection box (1) is movably connected to a press plate (3) via a press mechanism. A drive assembly is provided on the outer surface of one side of the collection box (1).
2. The waste chip collection device for machining a planetary reducer gear shaft according to claim 1, characterized in that: The pushing mechanism includes a fixed plate (9) installed on both sides of the inner wall of the collection box (1), the interior of the fixed plate (9) is movably connected to a threaded rod (6), one side of the threaded rod (6) extends to the outside of the collection box (1), the outer surface of the threaded rod (6) is movably connected to a threaded seat (7), one side of the threaded seat (7) extends to the outside of the fixed plate (9) through a slide groove (8) and is fixedly connected to the pushing plate (2).
3. The waste chip collection device for machining a planetary reducer gear shaft according to claim 2, characterized in that: The driving assembly comprises a first motor (4) mounted on the outer surface of the collecting box (1); an output end of the first motor (4) is fixedly connected to one of the threaded rods (6) and is connected to the other threaded rod (6) via a synchronous belt (5).
4. The waste chip collection device for machining a planetary reducer gear shaft according to claim 1, characterized in that: The material pressing mechanism includes a second motor (10) installed on one side of the collecting box (1), the output end of the second motor (10) is fixedly connected to a forward and reverse screw rod (11), the forward and reverse threaded parts of the forward and reverse screw rod (11) are movably connected to a screw nut (12), the bottom of the screw nut (12) is hinged to a connecting plate (13), and the other end of the connecting plate (13) is hinged to the material pressing plate (3).
5. The waste chip collection device for machining a planetary reducer gear shaft according to claim 2, characterized in that: The height of the fixing plate (9) is higher than the initial height of the pressing plate (3).
6. The waste chip collection device for machining a planetary reducer gear shaft according to claim 1, characterized in that: A discharge port (14) is provided on one side of the collecting box (1).
7. The waste chip collection device for machining a planetary reducer gear shaft according to claim 1, characterized in that: The four corners of the bottom of the collection box (1) are fixedly connected with support legs (15).
8. The waste chip collection device for machining a planetary reducer gear shaft according to claim 1, characterized in that: A controller (16) is fixedly connected to the outer surface of the collection box (1).
Citation Information
Patent Citations
Scrap collecting device convenient to install in matched mode and used for gear shaft machining
CN210255361U