Corner grinding device for green ceramic tile processing
By designing a green tile grinding device with a closed shell and exhaust pipe, the problem of dust is solved, safe and efficient tile corner polishing is achieved, protecting the health of operators and improving grinding efficiency.
Patent Information
- Application Number
- CN202422670013.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-04
AI Technical Summary
During the process of grinding the tiles, the dust is difficult to suppress, affecting the health of the operator.
A corner grinding device for green tiles processing is designed, using a relatively closed shell and exhaust pipe structure, combined with the lifting structure and pressing mechanism to achieve rapid loading and unloading of tiles and multi-angle grinding to avoid dust flying.
It effectively inhibits dust flying, protects the health of operators, and improves the efficiency and flexibility of tiles polishing.
Smart Images

Figure CN223251271U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tile processing, in particular to an edge and corner grinding device for processing green tiles. Background Art
[0002] Green tiles refer to a type of tile product that is produced using environmentally friendly raw materials and has environmentally friendly, energy-saving, and sustainable characteristics during use and disposal. With the popularization of environmental protection concepts, the use of green tiles is becoming more and more extensive. In the process of processing green tiles, polishing the edges and corners of the tiles and removing defects in the edges and corners of the tiles are very important steps.
[0003] The grinding effect can be achieved by using power equipment to drive the grinding material to contact the surface of the tile. However, the current grinding process of tiles is usually exposed to the outside, so the flying dust is difficult to suppress during the grinding process. Long-term exposure to the dust environment will affect the health of the operator. Utility Model Content
[0004] The purpose of the utility model is to provide a corner grinding device for green tile processing. The device is provided with a relatively closed shell to accommodate the tiles, and a supporting mechanism that moves up and down is provided to load and unload the tiles, so as to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a corner grinding device for processing green ceramic tiles, comprising a shell, the shell being a hollow rectangular structure, a No. 1 electric push rod fixedly mounted on the side surface of the shell, the output end of the No. 1 electric push rod passing through the side surface of the shell and fixedly connected to a connecting plate, the connecting plate being a C-shaped structure, and a grinding belt being provided on the inner surface of the connecting plate, the grinding belt being driven by a micro-motor, the No. 1 electric push rod, the connecting plate and the grinding belt being symmetrically arranged in two groups on the surface of the shell, an exhaust pipe being provided through one side surface of the shell, a lifting structure being provided inside the shell, the lifting structure being provided with a moving bottom plate and a top plate to realize the support of the ceramic tiles and the loading and unloading of materials.
[0006] Preferably, the lifting structure includes a No. 2 electric push rod, which is fixedly installed on the lower surface of the shell, and the output end of the No. 2 electric push rod passes through the lower surface of the shell and is fixedly connected to a bottom plate, and a top plate is arranged parallel to the top of the bottom plate. The bottom plate and the top plate are fixedly connected by a C-shaped connecting rod, and the connecting rod on the surface of the bottom plate and the top plate slides through the upper surface of the shell, and a square opening is provided on the upper surface of the shell that is the same size as the top plate.
[0007] By adopting the above technical solution, the lifting structure can be used to quickly realize the loading and unloading processes during the grinding process of tiles.
[0008] Preferably, a pressing structure is provided between the bottom plate and the top plate, and a pressing plate is provided on the pressing structure to squeeze the tiles to prevent deviation during the grinding process.
[0009] By adopting the above technical solution, the tiles can be fixed using the pressing structure.
[0010] Preferably, the pressing structure includes a pressing plate, a plurality of suction cups are provided on the lower surface of the pressing plate, the pressing plate is arranged between the bottom plate and the top plate, the upper surface of the pressing plate is connected to a support rod, the other end of the support rod passes through the surface of the top plate, the upper surface of the top plate is provided with a square groove, and a driven gear is rotatably connected in the groove of the top plate.
[0011] By adopting the above technical solution, the tiles can be fixed by using the moving pressing plate and the suction cups on the surface of the pressing plate.
[0012] Preferably, a circular through hole is provided on the surface of the driven gear to pass through the support rod, and a thread is provided on the inner surface of the driven gear to be connected with the thread provided on the outer surface of the support rod. A limiting rod is provided through the surface of the driven gear, and the lower end of the limiting rod is inserted into a circular positioning hole provided in the groove on the surface of the top plate.
[0013] By adopting the above technical solution, the limit rod can be used to limit the driven gear.
[0014] Preferably, a driving structure is provided on the upper surface of the top plate, and the driving structure is provided with a motor and a driving gear to realize the rotation process of the pressure plate.
[0015] By adopting the above technical solution, the direction of the pressure plate can be rotated using the driving structure.
[0016] Preferably, the driving structure includes a motor, which is fixedly mounted on the upper surface of the top plate through a bracket, and a driving gear is fixedly installed on the output end of the motor, and the driving gear is meshed with a driven gear.
[0017] By adopting the above technical solution, the pressing plate can be driven to move by utilizing the motor to drive the driving gear to rotate.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: the corner grinding device for green tile processing:
[0019] 1. A relatively sealed shell is provided in this device to shield the grinding process of tiles. An exhaust pipe is provided on the side surface of the shell to connect to an external exhaust gas treatment device to prevent dust from flying during the grinding process from causing environmental pollution and harm to personnel. A lifting structure consisting of a top plate and a bottom plate is provided inside the shell. The lifting process of the lifting mechanism inside the shell can be used to quickly load and unload tiles during the grinding process.
[0020] 2. In this device, a pressure plate is set between the top plate and the bottom plate. A suction cup is set on the lower surface of the pressure plate to contact and press the surface of the tile. A support rod is set on the upper surface of the pressure plate and is threadedly connected to the driven gear to ensure that the pressure plate always keeps the tile clamped during the grinding process.
[0021] 3. In this device, a limit rod is set through the surface of the driven gear and engages with the positioning hole on the surface of the top plate. The limit rod can limit the rotation of the driven gear. After the limit rod is pulled out, the driven gear can rotate under the action of the motor and the driving gear. The rotating driven gear drives the pressure plate to rotate, and the adsorption effect of the suction cup can realize the rotation of the ceramic tile, which is convenient for multi-angle grinding of the ceramic tile. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the structure of the utility model when viewed from above;
[0024] Figure 3 This is a schematic diagram of the front cross-section structure of the shell of the utility model;
[0025] Figure 4 This is a schematic diagram of the top plate and bottom plate lifting structure of the utility model;
[0026] Figure 5 This is a schematic diagram of the support rod structure of the utility model;
[0027] Figure 6 This is a schematic diagram of the structure of the driven gear of the utility model;
[0028] Figure 7 This is a schematic diagram of the top plate structure of the utility model.
[0029] In the figure: 1. Housing; 2. Electric push rod No. 1; 3. Connecting plate; 4. Grinding belt; 5. Exhaust pipe; 6. Electric push rod No. 2; 7. Bottom plate; 8. Top plate; 9. Pressing plate; 10. Support rod; 11. Driven gear; 12. Limiting rod; 13. Motor; 14. Driving gear. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] See also Figure 1-Figure 7The utility model provides a technical solution: a corner grinding device for green tile processing, including a shell 1, a No. 1 electric push rod 2, a connecting plate 3, a grinding belt 4, an exhaust pipe 5, a No. 2 electric push rod 6, a bottom plate 7, a top plate 8, a pressure plate 9, a support rod 10, a driven gear 11, a limit rod 12, a motor 13, and a driving gear 14.
[0032] The shell 1 is a hollow rectangular parallelepiped structure. An electric push rod 2 is fixedly installed on the side surface of the shell 1. The output end of the electric push rod 2 passes through the side surface of the shell 1 and is fixedly connected to a connecting plate 3. The connecting plate 3 is a C-shaped structure, and a grinding belt 4 is provided on the inner surface of the connecting plate 3. The grinding belt 4 is driven by a micro motor. Two groups of electric push rods 2, connecting plates 3 and grinding belts 4 are symmetrically arranged on the surface of the shell 1. An exhaust pipe 5 is provided on one side surface of the shell 1. A lifting structure is provided inside the shell 1. The lifting structure is provided. The movable bottom plate 7 and top plate 8 realize the support and loading and unloading process of the tiles. The lifting structure includes a No. 2 electric push rod 6, which is fixedly installed on the lower surface of the shell 1. The output end of the No. 2 electric push rod 6 passes through the lower surface of the shell 1 and is fixedly connected to the bottom plate 7. A top plate 8 is arranged above the bottom plate 7 in parallel. The bottom plate 7 and the top plate 8 are fixedly connected by a C-shaped connecting rod, and the connecting rod on the surface of the bottom plate 7 and the top plate 8 slides through the upper surface of the shell 1. A square opening is provided on the upper surface of the shell 1, which is the same size as the top plate 8.
[0033] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, in the process of using the present device to grind tiles, the No. 2 electric push rod 6 is started, and the No. 2 electric push rod 6 drives the bottom plate 7 and the top plate 8 to rise. When the top plate 8 rises to be flush with the opening of the shell 1, it stops, and the tiles are placed on the upper surface of the bottom plate 7. The No. 2 electric push rod 6 is started again to drive the bottom plate 7 and the top plate 8 to fall. When the surface of the top plate 8 blocks the opening of the shell 1, it stops. At this time, the tiles are completely located inside the shell 1, and the exhaust pipe 5 is connected to the exhaust gas collection device. The motor at the grinding belt 4 is started to rotate the grinding belt 4. The No. 1 electric push rod 2 can be used to achieve the proximity of the connecting plate 3 and the grinding belt 4 to the tiles, thereby realizing the grinding process of the tiles. The dust exhaust gas during the grinding process is collected from the exhaust pipe 5 to avoid dust flying. After the grinding is completed, the No. 2 electric push rod 6 is started again to drive the bottom plate 7 and the top plate 8 to rise, and the polished tiles can be unloaded.
[0034] A pressing structure is provided between the bottom plate 7 and the top plate 8. The pressing structure is provided with a pressing plate 9 to squeeze the tiles and prevent them from deflecting during the grinding process. The pressing structure includes a pressing plate 9. A plurality of suction cups are provided on the lower surface of the pressing plate 9. The pressing plate 9 is provided between the bottom plate 7 and the top plate 8. A support rod 10 is connected to the upper surface of the pressing plate 9. The other end of the support rod 10 passes through the surface of the top plate 8. A square groove is provided on the upper surface of the top plate 8. A driven gear 11 is rotatably connected in the groove of the top plate 8. A circular through hole is provided on the surface of the driven gear 11 to pass through the support rod 10, and a thread is provided on the inner surface of the driven gear 11 to connect with the thread provided on the outer surface of the support rod 10.
[0035] like Figure 3 and Figure 5 As shown, after the ceramic tile is placed on the upper surface of the base plate 7, the support rod 10 is held and pushed downward, and the support rod 10 is threadedly fixed to the surface of the driven gear 11. At this time, the driven gear 11 is restricted by the limit rod 12 and cannot rotate, and the support rod 10 drives the pressure plate 9 to move downward and contact the ceramic tile. The suction cup on the lower surface of the pressure plate 9 is adsorbed on the upper surface of the ceramic tile, and the ceramic tile is clamped between the pressure plate 9 and the base plate 7 to avoid displacement during the grinding process.
[0036] A limit rod 12 is provided on the surface of the driven gear 11, and the lower end of the limit rod 12 is inserted into a circular positioning hole provided in the groove on the surface of the top plate 8. A driving structure is provided on the upper surface of the top plate 8. The driving structure is provided with a motor 13 and a driving gear 14 to realize the rotation process of the pressure plate 9. The driving structure includes a motor 13, and the motor 13 is fixedly mounted on the upper surface of the top plate 8 through a bracket. The output end of the motor 13 is fixedly mounted with a driving gear 14, and the driving gear 14 is meshed with the driven gear 11;
[0037] like Figure 4 、 Figure 5 、 Figure 6 and Figure 7 As shown, when one side of the tile is polished, the limit rod 12 is pulled upward out of the driven gear 11, and the driven gear 11 loses the restriction of the limit rod 12, and the motor 13 is started. The motor 13 drives the driving gear 14 to rotate, and the rotating driving gear 14 drives the driven gear 11 to rotate. The rotating driven gear 11 drives the support rod 10 and the pressure plate 9 to rotate. During the rotation of the pressure plate 9, under the adsorption action of the suction cup, the tile is driven to rotate on the surface of the bottom plate 7, thereby realizing multi-angle polishing of the tile.
[0038] Working principle: When using the green tile processing edge grinding device, place the tile on the upper surface of the base plate 7, and use the threaded connection between the support rod 10 and the driven gear 11 to drive the pressure plate 9 to move. The pressure plate 9 presses the tile on the upper surface of the base plate 7 to avoid offset. Start the No. 2 electric push rod 6, and the No. 2 electric push rod 6 drives the base plate 7 and the top plate 8 to descend, so that the tile completely enters the interior of the outer shell 1 to avoid dust flying during the grinding process. Start the grinding belt 4, and the grinding belt 4 grinds the tile. Pull the limit rod 12 upward and start the motor 13. The motor 13 drives the drive gear 14 to rotate, thereby driving the driven gear 11. The rotating driven gear 11 drives the support rod 10 and the pressure plate 9 to rotate, thereby driving the tile to rotate, which facilitates the multi-angle grinding of the tile and increases the overall practicality.
[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A corner grinding device for processing green ceramic tiles, comprising a shell (1), the shell (1) being a hollow rectangular parallelepiped structure, a No. 1 electric push rod (2) being fixedly mounted on the side surface of the shell (1), an output end of the No. 1 electric push rod (2) penetrating the side surface of the shell (1) and being fixedly connected to a connecting plate (3), the connecting plate (3) being a C-shaped structure, and a grinding belt (4) being provided on the inner surface of the connecting plate (3), the grinding belt (4) being provided with a micro-motor drive, the No. 1 electric push rod (2), the connecting plate (3) and the grinding belt (4) being symmetrically provided in two groups on the surface of the shell (1), an exhaust pipe (5) being provided penetrating one side surface of the shell (1), and characterized in that: A lifting structure is provided inside the shell (1), and the lifting structure is provided with a movable bottom plate (7) and a top plate (8) to realize the support of the tiles and the loading and unloading process.
2. The edge and corner grinding device for green tile processing according to claim 1, characterized in that: The lifting structure includes a No. 2 electric push rod (6), which is fixedly mounted on the lower surface of the housing (1), and an output end of the No. 2 electric push rod (6) passes through the lower surface of the housing (1) and is fixedly connected to a bottom plate (7), a top plate (8) is arranged above the bottom plate (7) in parallel, and the bottom plate (7) and the top plate (8) are fixedly connected by a C-shaped connecting rod, and the connecting rod on the surface of the bottom plate (7) and the top plate (8) slides through the upper surface of the housing (1), and a square opening is provided on the upper surface of the housing (1) that is the same size as the top plate (8).
3. The edge and corner grinding device for processing green tiles according to claim 1, characterized in that: A pressing structure is provided between the bottom plate (7) and the top plate (8), and a pressing plate (9) is provided on the pressing structure to squeeze the tiles and prevent them from shifting during the grinding process.
4. The edge and corner grinding device for processing green tiles according to claim 3, characterized in that: The pressing structure comprises a pressing plate (9), a plurality of suction cups are provided on the lower surface of the pressing plate (9), the pressing plate (9) is arranged between the bottom plate (7) and the top plate (8), the upper surface of the pressing plate (9) is connected to a support rod (10), the other end of the support rod (10) passes through the surface of the top plate (8), the upper surface of the top plate (8) is provided with a square groove, and a driven gear (11) is rotatably connected in the groove of the top plate (8).
5. The edge and corner grinding device for processing green tiles according to claim 4, characterized in that: A circular through hole is provided on the surface of the driven gear (11) and passes through the support rod (10), and a thread is provided on the inner surface of the driven gear (11) and connected to a thread provided on the outer surface of the support rod (10). A limiting rod (12) is provided through the surface of the driven gear (11), and the lower end of the limiting rod (12) is inserted into a circular positioning hole provided in a groove on the surface of the top plate (8).
6. The edge and corner grinding device for processing green tiles according to claim 1, characterized in that: A driving structure is provided on the upper surface of the top plate (8), and the driving structure is provided with a motor (13) and a driving gear (14) to realize the rotation process of the pressing plate (9).
7. The edge and corner grinding device for processing green tiles according to claim 6, characterized in that: The driving structure comprises a motor (13), the motor (13) being fixedly mounted on the upper surface of the top plate (8) via a bracket, a driving gear (14) being fixedly mounted on the output end of the motor (13), and the driving gear (14) being meshed with the driven gear (11).