Wire harness clamping tool

By designing wire harness clamping tooling, the problem of clamping and bundling separation in wire harness processing and conveying is solved, and the stable clamping and bundling of wire harnesses is achieved, which improves the degree of automation of production and equipment adaptability.

CN223251476UActive Publication Date: 2025-08-22SHANGHAI HATI ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202422643849.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-22
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In existing wire harness processing and conveying equipment, wire harness clamping and bundling separation leads to high production costs, low degree of automation, and prone to problems such as operational errors and inconsistent quality.

Method used

A wire harness clamping tool is designed, including a base plate, adjusting part, L-shaped plate, moving part and fixing part. Through these components, the stable clamping and binding of the wire harness is achieved, adapting to the thickness changes and specifications of different wire harnesses.

Benefits of technology

It improves the stability of the wiring harness on the assembly line and the degree of automation of the production process, reduces the risks of operational errors and inconsistent quality, and enhances the adaptability and fluency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of clamping tools, and discloses a wire harness clamping tool, which is matched with a binding device and comprises a bottom plate for supporting; the adjusting part is detachably arranged on the upper surface of the bottom plate; the L-shaped plate is detachably arranged on the side surface of the bottom plate; the two groups of moving parts are adjustably arranged on the adjusting part and the L-shaped plate respectively; the two groups of fixed parts are symmetrically and rotatably arranged on the adjusting part and the L-shaped plate with respect to the moving part; wherein the binding device is arranged in the connecting middle of the two groups of moving parts and fixed parts to work. According to the tool, stable clamping of the wire harness is achieved through the two sets of moving pieces and the two sets of fixed pieces, the wire harness can be kept stable when an assembly line works, and therefore the stability of the production process is improved. And through the detachable mounting structure of the adjusting piece, replacement and maintenance can be facilitated, thickness changes of different wire harnesses can be adapted, and the adaptability of the equipment is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of clamping tooling, in particular to a wire harness clamping tooling. Background Art

[0002] In modern industrial production, the processing and transportation of wire harnesses are crucial components of many manufacturing processes, particularly in automotive manufacturing and electronics assembly. The quality and stability of wire harnesses directly impact product performance and reliability. Bundling and clamping wire harnesses are essential processes on the assembly line, typically performed manually or using simple mechanical equipment.

[0003] In the process of wire harness bundling, existing equipment usually separates wire harness clamping and bundling, which requires additional steps and equipment. This not only increases production costs but also reduces the degree of production automation. Especially in scenarios with many types of wire harnesses and high demand, manual bundling is extremely inefficient and prone to operational errors or quality inconsistencies.

[0004] In view of the above, the present application proposes a wire harness clamping tool that cooperates with a bundler to perform clamping work, thereby improving the wire harness bundling work in the production line. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present invention provides a wire harness clamping tool, which solves the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A wire harness clamping tool, which cooperates with a binder and includes:

[0008] Base plate, for support;

[0009] An adjusting member is detachably arranged on the upper surface of the base plate;

[0010] An L-shaped plate, detachably mounted on the side of the base plate;

[0011] There are two sets of movable parts, which are adjustable on the adjusting part and the L-shaped plate respectively;

[0012] The fixed parts are provided in two groups and are symmetrically and rotatably arranged on the adjusting part and the L-shaped plate with respect to the movable part;

[0013] Wherein, the binding device is arranged at the middle part of the connection between the two groups of moving parts and the fixed parts.

[0014] Optionally, the adjusting member includes a U-shaped frame and a mounting shaft;

[0015] The U-shaped frame is horizontally arranged on the upper surface of the bottom plate;

[0016] The mounting shaft is L-shaped and is connected to the U-shaped frame and the bottom plate by bolts.

[0017] Optionally, the moving member includes a displacement rod, a fixed shaft and a first rotation shaft;

[0018] The displacement rod is passed through the U-shaped frame;

[0019] The fixed shaft is fixedly connected to one end of the displacement rod;

[0020] The first rotating shaft is arranged at an end of the fixed shaft away from the displacement rod through the rotating shaft.

[0021] Optionally, the fixing member includes a bottom shaft, a second rotation shaft and a stabilizing group;

[0022] The bottom of the bottom shaft is connected to the U-shaped frame via a rotating shaft;

[0023] The second rotating shaft is fixedly connected to the top of the bottom shaft;

[0024] One end of the stabilizing group is arranged on the top of the second rotating shaft, and the other end extends to the upper side of the first rotating shaft.

[0025] Optionally, the stabilization group includes a round shaft and a flat rod;

[0026] The circular shaft is fixedly connected to the second rotating shaft;

[0027] The flat rod is detachably arranged on the circular shaft.

[0028] The utility model provides a wire harness clamping tool, which has the following beneficial effects:

[0029] 1. This fixture uses two sets of moving parts and fixed parts to achieve stable clamping of the wire harness, keeping it stable during assembly line operation, thereby improving the stability of the production process. The detachable mounting structure of the adjustment part allows for easy replacement and maintenance, adapting to the thickness of different wire harnesses and enhancing the adaptability of the equipment.

[0030] 2. The movable parts and fixed parts are adjustable to adjust the clamping distance of the wire harness, thus adapting to wire harnesses of different specifications. The rotation adjustment can also ensure the smoothness of the wire harness movement. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a schematic diagram of the structure of the utility model;

[0032] Figure 2 This is a schematic diagram of the structure of the moving part of the utility model;

[0033] Figure 3 This is a schematic diagram of the structure of the fixing member of the utility model.

[0034] In the figure: 1. Base plate; 2. Adjusting part; 21. U-shaped frame; 22. Mounting shaft; 3. L-shaped plate; 4. Moving part; 41. Displacement rod; 42. Fixed shaft; 43. First rotating shaft; 5. Fixed part; 51. Bottom shaft; 52. Second rotating shaft; 53. Stabilizing group; 531. Round shaft; 532. Flat rod; 6. Binder. DETAILED DESCRIPTION

[0035] In order to make the technical means, creative features, objectives and effects of the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments.

[0036] In the description of the present invention, it should be understood that the terms "transverse", "longitudinal", "end", "edge", "sidewall", "up", "down", "upper part", "lower part", "directly above", "surface", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", "end", "head", "tail", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the technical solution of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0037] This application proposes a harness clamping tool, which is as follows:

[0038] For reference Figure 1 The present application is mainly composed of a base plate 1, an adjusting part 2 and an L-shaped plate 3 detachably mounted on the base plate 1, and two groups of moving parts 4 and fixed parts 5. During the flow of the wire harness, the binder 6 is set in the middle of the two groups of moving parts 4 to stably bundle the wire harness, thereby increasing the stability of the assembly line.

[0039] For reference Figure 1 The bottom plate 1 is used for support, and its shape is not limited, as long as it adapts to the installation position and supports the adjustment member 2 and other structures.

[0040] For reference Figure 1The adjusting member 2 is detachably mounted on the upper surface of the base plate 1. The detachable mounting facilitates replacement and maintenance when the structure is damaged. The mounting position of the adjusting member 2 can also be adjusted according to the actual situation, providing multiple conveniences. The adjusting member 2 comprises a U-shaped frame 21 and a mounting shaft 22. The U-shaped frame 21 is horizontally mounted on the upper surface of the base plate 1. The mounting shaft 22 is L-shaped and is connected to the U-shaped frame 21 and the base plate 1 by bolts. The mounting shaft 22 has multiple mounting shafts located on both sides of the U-shaped frame 21. The U-shaped frame 21 is fixed to the base plate 1 by bolts. When disassembling, the mounting shaft 22 can be disassembled.

[0041] For reference Figure 1 The L-shaped plate 3 is located at a position in the ninety-degree rotation direction of the adjusting member 2 and can be detachably mounted on the bottom plate 1. Its detachable effect is consistent with that of the adjusting member 2, and it adapts to the movement of the adjusting member 2 to make adjustments.

[0042] A set of moving parts 4 and fixed parts 5 are provided on the adjusting part 2 and the L-shaped plate 3. When the cable is on the working line to realize the work, the moving parts 4 and the fixed parts 5 are inserted into the middle of the connection to achieve the clamping effect on both sides of the wire harness.

[0043] Among them, you can refer to Figure 2 The movable member 4 includes a displacement rod 41, a fixed shaft 42 and a first rotating shaft 43. The displacement rod 41 is provided on the U-shaped frame 21, the fixed shaft 42 is fixedly connected to one end through which the displacement rod 41 passes, and the first rotating shaft 43 is provided at the end of the fixed shaft 42 away from the displacement rod 41 through a rotating shaft; and the fixed member 5 includes a bottom shaft 51, a second rotating shaft 52 and a stabilizing group 53. The bottom of the bottom shaft 51 is connected to the U-shaped frame 21 through a rotating shaft, the second rotating shaft 52 is fixedly connected to the top of the bottom shaft 51, and one end of the stabilizing group 53 is provided at the top of the second rotating shaft 52, and the other end extends to the upper side of the first rotating shaft 43;

[0044] From this, it can be seen that the second rotating shaft 52 cannot be displaced. When displacement is required, the U-shaped frame 21 needs to be disassembled to assist in adjustment under the overall displacement; then when the thickness of the wiring harness pairs is different, the distance between the first rotating shaft 43 and the second rotating shaft 52 requires the same adaptation conditions. At this time, the distance between the first rotating shaft 43 and the second rotating shaft 52 can be changed by adjusting the displacement rod 41, so as to adapt to wiring harnesses of different specifications and thicknesses for work, and the surface of the displacement rod 41 is a threaded shape, which is located at both ends of the U-shaped frame 21, and is provided with nuts for locking, thereby fixing the displacement rod 41 and achieving a stable effect during operation.

[0045] It should be noted that the movable member 4 and the fixed member 5 provided on the L-shaped plate 3 are adjusted in the same manner as the movable member 4 and the fixed member 5 provided on the adjusting member 2 .

[0046] A pulling device or a winding device is provided on one side of the harness clamping tool to realize the work of pulling the harness forward. When the harness moves forward, it first passes through the moving part 4 (and the fixed part 5) on the adjusting part 2, and finally passes through the moving part 4 (and the fixed part 5) on the L-shaped plate 3. The two groups of moving parts 4 and the fixed part 5 cooperate to clamp the harness on both sides when it moves. At this time, the first group of moving parts 4 is relatively close to the cable in the middle of the second group of moving parts 4;

[0047] In some implementation cases, the bundling of wire harnesses requires clamping of the wire harnesses first, especially when multiple wire harnesses are gathered together for simultaneous bundling. The bundler 6 is set in the middle of the two groups of movable parts 4 (and fixed parts 5), so as to bundle the wire harnesses that are displaced in the meantime. The overall process is relatively smooth and can be adapted for installation on the corresponding wire harness production line, which increases the smoothness of the production line operation and relatively reduces the tediousness of subsequent bundling operations.

[0048] There is no specific limitation on the bundler 6. In one embodiment, a common type of bundler for bundling vegetables can be selected, so that the tape with the company logo can be automatically bundled on the wire harness during the transportation process. The bundler is a common type of bundler currently available and this application does not impose any specific limitation. Its specific use can be replaced according to actual conditions. In impractical situations, when only wire harness clamping is required, the bundler 6 can be used without installing it.

[0049] You can also refer to Figure 3 In the case that the adjustment distance between the first rotating shaft 43 and the second rotating shaft 52 is too large, in order to prevent the cable from running out of the gap and affecting the clamping effect, a stabilization group 53 is set on the second rotating shaft 52. The stabilization group 53 includes a round shaft 531 and a flat rod 532. The round shaft 531 is fixedly connected to the second rotating shaft 52, and the flat rod 532 is detachably arranged on the round shaft 531. By adjusting the position of the flat rod 532 on the round shaft 531, the shielding work of the upper side of the gap between the first rotating shaft 43 and the second rotating shaft 52 is achieved, thereby reducing the stability of the wiring harness with clamping end failure.

[0050] Secondly, the middle parts of the first rotating shaft 43 and the second rotating shaft 52 are both C-shaped waist settings, and are rotated to promote the smoothness of the wire harness when moving. At the same time, when used in conjunction with the binder 6, the distance between the first rotating shaft 43 and the second rotating shaft 52 in a group of movable parts 4 (and fixed parts 5) connected to the L-shaped plate 3 can be appropriately adjusted to reduce the force of the wire harness being squeezed, but the adjustment does not affect the effect of clamping the cable.

[0051] In the present invention, the working steps of the device are as follows:

[0052] 1. First, stably install the base plate 1 on the production line to be used;

[0053] 2. Secondly, select the appropriate bundler 6 according to the needs of the production line and install it. If bundling is not required, it can be left uninstalled.

[0054] 3. Then, a wire harness winding device or other equipment capable of pulling the wire harness to move is set on one side of the wire harness clamping tool;

[0055] 4. Finally, the movement of the winding device causes the wire harness to move. During the movement, the wire harness passes through the middle of the connection between the two sets of moving parts 4 and the fixed parts 5 in sequence to achieve clamping work, which can cause the wire harness in the middle of the connection between the two sets of moving parts 4 and the fixed parts 5 to be output in a straight and stable manner.

[0056] The bundler 6 is arranged at the part where the wire harness is output in a straight line, and can stably bundle the wire harness. The operation of the bundler 6 and the winding equipment are started and stopped through automated settings to ensure the stability of the operation. It is a relatively mature technology in realizing automated control, and this application will not go into details.

[0057] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art will appreciate that the present invention is not limited to the above embodiments and that various modifications and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such modifications and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A harness clamping tool, said harness clamping tool being matched with a binder (6), characterized in that: include, a bottom plate (1) for support; An adjusting member (2) is detachably mounted on the upper surface of the base plate (1); An L-shaped plate (3) is detachably mounted on a side surface of the bottom plate (1); The movable member (4) is provided with two groups, which are respectively adjustable and arranged on the adjusting member (2) and the L-shaped plate (3); The fixed member (5) is provided with two groups and is symmetrically and rotatably arranged on the adjusting member (2) and the L-shaped plate (3) with respect to the movable member (4); The binding device (6) is arranged at the middle of the connection between the two groups of moving parts (4) and the fixed parts (5) for operation.

2. The wire harness clamping tool according to claim 1, characterized in that: The adjusting member (2) comprises a U-shaped frame (21) and a mounting shaft (22); The U-shaped frame (21) is horizontally arranged on the upper surface of the bottom plate (1); The mounting shaft (22) is L-shaped and is connected to the U-shaped frame (21) and the bottom plate (1) by bolts.

3. The wire harness clamping tool according to claim 2, characterized in that: The moving member (4) includes a displacement rod (41), a fixed shaft (42) and a first rotating shaft (43); The displacement rod (41) is passed through the U-shaped frame (21); The fixed shaft (42) is fixedly connected to one end of the displacement rod (41) passing through; The first rotating shaft (43) is arranged at an end of the fixed shaft (42) away from the displacement rod (41) through the rotating shaft.

4. The wire harness clamping tool according to claim 2, characterized in that: The fixing member (5) includes a bottom shaft (51), a second rotating shaft (52) and a stabilizing group (53); The bottom of the bottom shaft (51) is connected to the U-shaped frame (21) via a rotating shaft; The second rotating shaft (52) is fixedly connected to the top of the bottom shaft (51); One end of the stabilizing group (53) is arranged on the top of the second rotating shaft (52), and the other end extends to the upper side of the first rotating shaft (43).

5. The wire harness clamping tool according to claim 4, characterized in that: The stabilizing group (53) includes a circular shaft (531) and a flat rod (532); The circular shaft (531) is fixedly connected to the second rotating shaft (52); The flat rod (532) is detachably mounted on the circular shaft (531).