Slicing machine for surfactant production

Abstract

The utility model belongs to the technical field of slicing equipment, and particularly relates to a slicing machine for producing a surfactant, which comprises a condensation crystallization slicing machine and a material frame, an inner material frame is slidably mounted in the material frame, an arc-shaped seat is arranged at the bottom of the inner material frame and attached to the lower surface of a cooling roller of the condensation crystallization slicing machine after moving upwards, and guide plates are arranged on the two sides of the bottom of the inner material frame and used for gathering materials on the arc-shaped seat to achieve the effect of full utilization. The use position of the inner material frame is adjusted up and down through an electric expansion piece on the outer side of the material frame. According to the utility model, the liquid level of the material is always in contact with the cooling roller, and the material is gathered in the middle area when being used up, so that the effect of fully utilizing and preventing waste is achieved, and meanwhile, the residual material can be scraped and prevented from being condensed into solid dirt; in addition, secondary slicing treatment can be carried out on the cooling roller in real time, and the slicing amount can be monitored, so that a worker can adjust equipment parameters in time to maintain stable slicing quality.

Description

Technical Field

[0001] The utility model belongs to the technical field of slicing equipment, in particular to a slicing machine used for surfactant production. Background Art

[0002] Surfactants are substances that can significantly reduce the surface tension of a solution and the liquid-liquid interfacial tension. They are widely used in various fields, such as cosmetics and the petroleum industry. During their production and preparation, they are often heated and condensed in a slicer to convert them into a solid for slicing. This morphological transformation facilitates subsequent processing and packaging.

[0003] Currently, surfactant slicing operations mostly use condensation crystallization slicers. However, the cooling roller of this equipment is cylindrical, while the material trough below is square. This results in the material in the material trough not being fully taken out by the cooling roller for crystallization and slicing, resulting in material waste and affecting the performance of the equipment.

[0004] In order to solve the above problems, the present application proposes a slicer for surfactant production. Utility Model Content

[0005] The purpose of the utility model is to provide a slicer for surfactant production, which solves the problems raised in the above background technology.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model relates to a slicer for surfactant production, comprising: a condensation crystallization slicer and a material frame; an inner material rack is slidably installed inside the material frame, and an arc-shaped seat is provided at the bottom of the inner material rack, which is in contact with the lower surface of the cooling roller of the condensation crystallization slicer after moving upward, and guide plates are provided on both sides of the bottom of the inner material rack for gathering the material on the arc-shaped seat to achieve full utilization, and the inner material rack is adjusted up and down by an electric telescopic device on the outside of the material frame; an inner support plate is provided inside the condensation crystallization slicer, which is located inside the upper end of the inner material rack, and when the inner material rack moves upward, the inner scraper at the lower end of the inner support plate scrapes off the material remaining on the inner wall of the inner material rack to achieve a cleaning effect and prevent the material residue from forming solid dirt; a storage box is provided on the upper right side of the inner support plate, and the material is sliced ​​for the second time by the upper scraper at its upper end, and the weight sensing support plate inside the storage box sends an alarm for adjusting equipment parameters when it senses that the weight reaches a predetermined value.

[0008] Furthermore, a lower convex plate is provided on the outer side of the upper end of the material frame for installing the electric telescopic device, and an upper convex plate is provided on the outer side of the upper end of the inner material rack for docking the upper end of the electric telescopic device.

[0009] Furthermore, a sensor is provided inside the left side of the storage box for monitoring the amount of material dropped by the secondary slicing.

[0010] Furthermore, brackets are provided at both ends of the storage box, and the height of the storage box is controlled by an electric lifter on the inner side of the support column of the condensation crystallization slicer.

[0011] Furthermore, the storage box and its internal components are also used to monitor the slicing quality of the condensation crystallization slicer in real time to prevent material residues from entering the internal material rack and affecting subsequent slicing operations.

[0012] Furthermore, the inner supporting plate is located in the upper area of ​​the inner material rack, and before the inner material rack moves upward, its bottom position does not contact the material, and the liquid level is located below the inner scraper.

[0013] Furthermore, the electric telescopic device is also used to drive the inner material rack to move upward intermittently when the material is about to be exhausted, so as to ensure that the internal liquid surface is always in contact with the cooling roller of the condensation crystallization slicer.

[0014] The utility model has the following beneficial effects:

[0015] The utility model adds an inner material rack inside the material frame, and when the material is about to be exhausted, the electric telescopic device can be used to lift it up, so that the arc seat is adjacent to the lower surface of the condensation crystallization slicer. At this time, the material on the surface of the guide plate automatically slides down to the inside of the arc seat to achieve the effect of full use, thereby preventing a large amount of material waste, reducing the difficulty of handling residual materials, and improving the use effect of the equipment.

[0016] The utility model can automatically scrape off the material on the inner wall of the inner material rack when the inner material rack moves upward by adding an inner support plate, so as to prevent the residual material from forming solid dirt, thereby ensuring the inner wall of the inner material rack is clean and reducing the difficulty of subsequent cleaning operations, and also making the use of materials more sufficient;

[0017] In addition, the surface of the condensation crystallization slicer can be cleaned by the upper scraper. When material residue appears, it can be scraped off in time to clean it. The weight sensing tray can sense its quantity. When it reaches the preset value, an alarm will be issued to facilitate the staff to adjust the equipment parameters in time to ensure the production quality of the product.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0020] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the internal three-dimensional structure of the condensation crystallization slicer of the present utility model;

[0022] Figure 3 This is a schematic diagram of the internal cross-section structure of the condensation crystallization slicer of the present invention;

[0023] Figure 4 This is a schematic diagram of the structure of the combined material frame and inner material rack of the present invention;

[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0025] In the figure: 1. Condensation crystallization slicer; 2. Material frame; 3. Inner material rack; 4. Arc seat; 5. Guide plate; 6. Lower convex plate; 7. Upper convex plate; 8. Electric telescopic device; 9. Inner support plate; 10. Storage box; 11. Inner scraper; 12. Upper scraper; 13. Sensor; 14. Bracket; 15. Electric lifter; 16. Weight sensing support plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0028] See also Figure 1-4As shown, the utility model is a slicer for surfactant production, comprising: a condensation crystallization slicer 1 and a material frame 2; an inner material rack 3 is slidably installed inside the material frame 2, and an arc-shaped seat 4 is provided at the bottom of the inner material rack 3. After moving upward, it is in contact with the lower surface of the cooling roller of the condensation crystallization slicer 1. Guide plates 5 are provided on both sides of the bottom of the inner material rack 3 for gathering the material on the arc-shaped seat 4 to achieve full utilization. The inner material rack 3 is adjusted up and down in its use position by an electric telescopic device 8 on the outside of the material frame 2;

[0029] An inner support plate 9 is provided inside the condensation crystallization slicer 1, which is located inside the upper end of the inner material rack 3. When the inner material rack 3 moves upward, the inner scraper 11 at the lower end of the inner support plate 9 scrapes off the material remaining on the inner wall of the inner material rack 3 to achieve a cleaning effect and prevent the material from remaining to form solid dirt;

[0030] A storage box 10 is provided above the right side of the inner support plate 9. The upper scraper 12 at its upper end forms a secondary slice of the material. The weight sensing support plate 16 inside the storage box 10 sends an alarm to adjust the equipment parameters when the weight reaches a predetermined value.

[0031] This embodiment provides a surfactant slicing device that can prevent material residue. The built-in internal material rack 3 is used to drive the material to move upward, so that the material liquid surface can always contact the cooling roller. At the same time, when the material is about to be exhausted, the guide plate 5 gathers the material in the middle area, so as to fully utilize and prevent waste. At the same time, the residual material can be scraped off by the internal scraper 11 to prevent it from condensing into solid dirt. Finally, the cooling roller is subjected to secondary slicing processing and the slicing amount is monitored in real time through the storage box 10 and its components, so that the staff can adjust the equipment parameters in time to maintain stable slicing quality.

[0032] Among them, a lower convex plate 6 is provided on the outer side of the upper end of the material frame 2 for installing an electric telescope 8, and an upper convex plate 7 is provided on the outer side of the upper end of the inner material rack 3 for docking the upper end of the electric telescope 8. The electric telescope 8 is also used to drive the inner material rack 3 to move upward intermittently when the material is about to be exhausted, so as to ensure that the internal liquid level is always in contact with the cooling roller of the condensation crystallization slicer 1.

[0033] A sensor 13 is provided inside the left side of the storage box 10 for monitoring the amount of material dropped by the secondary slices, so as to issue an alarm when the collected amount reaches a predetermined value, thereby achieving the effect of controlling product quality.

[0034] Among them, both ends of the storage box 10 are provided with a bracket 14, and its use height is controlled by the electric lifter 15 inside the pillar of the condensation crystallization slicer 1 to ensure the slicing quality of the upper scraper 12 and effectively prevent residue.

[0035] Among them, the storage box 10 and its internal components are also used to monitor the slicing quality of the condensation crystallization slicer 1 in real time to prevent material residue from entering the internal material rack 3 and affecting subsequent slicing operations, ensuring the smooth surface of the cooling roller and achieving a cleaning effect.

[0036] The inner supporting plate 9 is located above the inner material rack 3 , and its bottom does not contact the material before the inner material rack 3 moves upward, and the liquid level is below the inner scraper 11 .

[0037] It can be understood that the utility model can make the material liquid surface always contact the cooling roller, and gather in the middle area when the material is about to be exhausted, so as to achieve the effect of full utilization and prevention of waste. At the same time, it can also scrape off the residual material to prevent it from condensing into solid dirt; in addition, the cooling roller can be sliced ​​twice in real time and the slicing amount can be monitored, so that the staff can adjust the equipment parameters in time to maintain stable slicing quality.

[0038] A specific application of the operating process of this embodiment is: when in use, the material is first stored through the built-in inner support plate 9, and then the inner material rack 3 is driven to move up through the electric telescopic device 8 when the material is about to be exhausted, so that the liquid surface is always in contact with the cooling roller of the condensation crystallization slicer 1, and the material on the outside is gathered on the arc seat 4 under the guidance of the guide plate 5, so as to achieve the effect of fully utilizing the material. At the same time, as the inner material rack 3 moves upward, the inner scraper 11 at the lower end of the inner support plate 9 automatically scrapes off the residual material on the inner wall of the inner material rack 3 to achieve a cleaning effect, so as to prevent the material from remaining for a long time to form solid dirt; finally, during the slicing operation, the cooling roller of the condensation crystallization slicer 1 is subjected to a secondary scraping treatment in real time by the upper scraper 12, and the weight increase generated by the scraping of the residual material collected on the weight sensing support plate 16 is alarmed when the predetermined value is reached, so that the staff can adjust the equipment parameters in time to keep the scraping operation in a stable state to improve the slicing quality of the product.

[0039] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0040] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A slicer for surfactant production, characterized in that, include: Condensation crystallization slicer (1) and material frame (2); An inner material rack (3) is slidably mounted inside the material frame (2); an arc-shaped seat (4) is provided at the bottom of the inner material rack (3) and is fitted to the lower surface of the cooling roller of the condensation crystallization slicer (1) after being moved upward; guide plates (5) are provided on both sides of the bottom of the inner material rack (3) for gathering the material on the arc-shaped seat (4) to achieve full utilization; the inner material rack (3) is adjusted up and down in its use position by an electric telescopic device (8) on the outside of the material frame (2); The condensation crystallization slicer (1) is provided with an inner support plate (9) located inside the upper end of the inner material rack (3). When the inner material rack (3) moves upward, the inner scraper (11) at the lower end of the inner support plate (9) scrapes off the material remaining on the inner wall of the inner material rack (3), thereby achieving a cleaning effect and preventing the material from remaining to form solid dirt. A storage box (10) is provided above the right side of the inner support plate (9), and the material is sliced ​​into two pieces by an upper scraper (12) at its upper end. The weight sensing support plate (16) inside the storage box (10) issues an alarm for adjusting equipment parameters when it senses that the weight reaches a predetermined value.

2. A slicer for surfactant production according to claim 1, characterized in that: The outer side of the upper end of the material frame (2) is provided with a lower convex plate (6) for installing an electric telescopic device (8), and the outer side of the upper end of the inner material rack (3) is provided with an upper convex plate (7) for docking with the upper end of the electric telescopic device (8).

3. The slicer for surfactant production according to claim 1, characterized in that: A sensor (13) is provided inside the left side of the storage box (10) for monitoring the amount of material dropped by the secondary slicing.

4. The slicer for surfactant production according to claim 1, characterized in that: Both ends of the storage box (10) are provided with brackets (14), and the use height thereof is controlled by an electric lifter (15) on the inner side of the support column of the condensation crystallization slicer (1).

5. The slicer for surfactant production according to claim 1, characterized in that: The storage box (10) and its internal components are also used to monitor the slicing quality of the condensation crystallization slicer (1) in real time to prevent material residue from entering the internal material rack (3) and affecting subsequent slicing operations.

6. The slicer for surfactant production according to claim 1, characterized in that: The inner supporting plate (9) is located in the upper area of ​​the inner material rack (3), and its bottom position does not contact the material before the inner material rack (3) moves upward, and the liquid level is located below the inner scraper (11).

7. The slicer for surfactant production according to claim 1, characterized in that: The electric telescopic device (8) is also used to drive the inner material rack (3) to move upward intermittently when the material is about to be exhausted, so as to ensure that the internal liquid surface is always in contact with the cooling roller of the condensation crystallization slicer (1).

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