Adjustable sponge cutting machine
By introducing lifting components and exhaust gas treatment system into the sponge cutting machine, the problem of flue gas pollution is solved, and the effect of clear vision and health protection is achieved.
Patent Information
- Application Number
- CN202422035576.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Existing sponge cutting machines generate a large amount of smoke during the cutting process, affecting the operator's field of vision and health.
An adjustable sponge cutting machine is designed, including lifting components and exhaust gas treatment system, and the flue gas is filtered multiple times using exhaust fans, filter boxes and filter plates, and dust is recovered through the dust collection box.
Effectively filter and recover harmful substances in flue gas, protect the health of operators, and ensure a clear vision and safety of the cutting process.
Smart Images

Figure CN223251896U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge cutting, in particular to an adjustable sponge cutting machine. Background Art
[0002] In the production process of sponge products, in order to produce sponge products of appropriate size, sponges of appropriate size are generally cut on a cutting machine according to the needs of use.
[0003] In the prior art, a sponge cutting machine with the announcement number CN209078849U includes a frame, on which a heating wire is fixed, and the heating wire is arranged vertically; a horizontal fixed platform is fixed on the frame, and a movable plate is slidably connected to the frame on the side of the fixed platform close to the heating wire, and the movable plate slides along the length direction of the side of the fixed platform close to the heating wire; a right baffle is connected to the movable plate, and the length direction of the right baffle is perpendicular to the moving direction of the movable plate; an abutment plate is fixed on the movable plate, and the length direction of the abutment plate is parallel to the moving direction of the movable plate, and the abutment plate is located at one end of the movable plate, and the abutment plate starts from the side of the movable plate close to the heating wire and extends toward the other side; one end of the right baffle abuts against the abutment plate.
[0004] Generally, sponge cutting machines are mainly used to solve the problem of sponge rotating or sliding during cutting, which leads to cutting failure. However, existing sponge cutting machines still have the following problems:
[0005] Generally, sponge cutting machines use electric heating wires to cut sponges, which easily produces a large amount of smoke. The smoke can easily obstruct the operator's vision and enter the operator's respiratory tract, which can easily endanger human safety.
[0006] In view of the above problems, we propose an adjustable sponge cutting machine. Utility Model Content
[0007] The purpose of the present utility model is to provide an adjustable sponge cutting machine to solve the problems raised in the above background technology.
[0008] To achieve the above objectives, the present invention provides the following technical solutions:
[0009] An adjustable sponge cutting machine comprising:
[0010] The cutting machine base is equipped with a loading conveyor belt, a unloading conveyor belt and a material preparation plate on the top of the cutting machine base, and a support frame is installed between the loading conveyor belt and the unloading conveyor belt. The support frame is equipped with a lifting component inside, and a sponge cutting component that is controlled to rise and fall by the lifting component.
[0011] The sponge cutting assembly comprises a movable frame, the top of the movable frame is connected to an exhaust gas treatment box, and the bottom of the movable frame is connected to a heating wire.
[0012] Preferably, the lifting assembly includes a drive shaft, the input end of the drive shaft is connected to a motor, the motor is mounted on the movable frame by bolts, the drive shaft is fixed with a first bevel gear, the first bevel gear engages with a second bevel gear, the output shaft of the second bevel gear is connected to a support screw, and bearings are provided at the connection between both ends of the support screw and the support frame.
[0013] Preferably, first sliding grooves are provided on both sides of the inner wall of the support frame, and the first sliding grooves are slidably connected to connecting sliders, and the connecting sliders are partially adapted to the first sliding grooves.
[0014] Preferably, a screw sleeve block is provided on the outside of the support screw rod, the support screw rod and the screw sleeve block are threadedly matched, and the screw sleeve block is fixedly connected to the movable frame through a connecting slider.
[0015] Preferably, it also includes:
[0016] The exhaust gas treatment component includes a first exhaust cavity opened at the bottom of the exhaust gas treatment box, a fourth exhaust cavity opened inside the exhaust gas treatment box, and a third exhaust cavity and a second exhaust cavity located on both sides of the fourth exhaust cavity.
[0017] Preferably, an exhaust fan is provided inside the first exhaust chamber, the exhaust fan is fixed to the exhaust gas treatment box by bolts, and exhaust pipes are connected to both sides of the first exhaust chamber.
[0018] Preferably, the first exhaust chamber is communicated with the third exhaust chamber through an exhaust pipe, and the third exhaust chamber is communicated with the fourth exhaust chamber through a through port.
[0019] Preferably, a filter box is installed inside the third exhaust chamber, and a number of through holes are opened on both sides of the inner wall of the filter box. A number of first filter plates are arranged inside the filter box, and a number of slots are opened on both sides of the inner wall of the filter box. Both sides of the first filter plates are inserted into the interior of the slots.
[0020] Preferably, a mounting opening and mounting grooves on both sides of the mounting opening are provided on the top of the inner wall of the exhaust gas treatment box, a second filter plate is installed inside the mounting opening, and mounting blocks are fixed on both sides of the second filter plate.
[0021] Preferably, the mounting block is adapted to the mounting groove, and the mounting block is mounted inside the mounting groove by means of bolts.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] The utility model can send the smoke into the interior of the third exhaust chamber through the exhaust pipe by the exhaust fan. Since the filter box is installed inside the third exhaust chamber, the filter box can be used to filter the smoke and send the preliminarily filtered smoke into the interior of the fourth exhaust chamber through the opening, and then the gas is filtered and discharged through the second filter plate.
[0024] The utility model can insert the two sides of several first filter plates into the slots on both sides of the inner wall of the filter box respectively, and the first filter plates can be installed inside the filter box. The smoke enters the interior of the filter box through several through holes on one side of the inner wall of the filter box, and is provided with multiple filtering treatments for the smoke through several first filter plates, and the preliminarily filtered gas is discharged through several through holes on the other side of the filter box, and the filter box can be pulled out through the interior of the third exhaust chamber, which can be used to replace the first filter plate to maintain the filtering efficiency of the first filter plate on the smoke.
[0025] The utility model can install the second filter plate inside the mounting opening, and the mounting blocks on both sides of the second filter plate are correspondingly installed inside the mounting groove, and the second filter plate is fixedly installed on the top of the exhaust gas treatment box by bolts, so that the gas can be filtered again through the second filter plate, and the dust filtered off on the second filter plate can fall inside the dust collection box, which can be used to recycle dust through the dust collection box, and the dust collection box can be pulled out through the inside of the fourth exhaust chamber, so that the supporting sliders on both sides of the dust collection box can slide inside the second slide groove. After the dust collection box is pulled out, the dust inside the dust collection box can be centrally processed. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the structure of the utility model;
[0027] Figure 2 This is a schematic diagram of the structure of the lifting assembly of the utility model;
[0028] Figure 3 This is a schematic diagram of the external structure of the exhaust gas treatment box of the present utility model;
[0029] Figure 4 This is a schematic diagram of the explosion structure of the exhaust gas treatment component of the utility model;
[0030] Figure 5 This is a schematic diagram of the internal structure of the exhaust gas treatment box of the utility model;
[0031] Figure 6 This is a schematic diagram of the installation structure of the second filter plate of the utility model;
[0032] Figure 7 This is a structural diagram of the filter box of the utility model.
[0033] In the picture:
[0034] 1. Cutting machine base; 2. Loading conveyor belt; 3. Unloading conveyor belt; 4. Preparation plate; 5. Support frame;
[0035] 6. Lifting assembly; 601. Drive shaft; 602. Motor; 603. First bevel gear; 604. Second bevel gear; 605. Support screw; 606. Screw sleeve; 607. Connecting slider; 608. First chute;
[0036] 7. Movable frame; 8. Exhaust gas treatment box;
[0037] 9. Exhaust gas treatment assembly; 901. First exhaust chamber; 902. Second exhaust chamber; 903. Third exhaust chamber; 904. Fourth exhaust chamber; 905. Exhaust fan; 906. Exhaust pipe; 907. Filter box; 908. Through hole; 909. First filter plate; 910. Slot; 911. Through hole; 912. Dust collection box; 913. Support slider; 914. Second chute; 915. Second filter plate; 916. Mounting block; 917. Mounting slot;
[0038] 10. Heating wire. DETAILED DESCRIPTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] See also Figure 1-7 , an adjustable sponge cutting machine, comprising:
[0041] The cutting machine base 1, the top of the cutting machine base 1 is equipped with a feeding conveyor belt 2, a feeding conveyor belt 3, a material preparation plate 4 and an exhaust gas treatment component 9, and a support frame 5 installed between the feeding conveyor belt 2 and the feeding conveyor belt 3. The interior of the support frame 5 is equipped with a lifting component 6 and a sponge cutting component that is controlled to rise and fall by the lifting component 6;
[0042] The sponge cutting assembly includes a movable frame 7 , the top of which is connected to an exhaust gas treatment box 8 , and the bottom of which is connected to a heating wire 10 .
[0043] In this embodiment, the sponge can be placed on the loading conveyor belt 2 and transported to the bottom of the support frame 5. The heating wire 10 at the bottom of the support frame 5 can be raised and lowered by the lifting component 6 to cut the sponge.
[0044] like Figure 1 and Figure 2As shown, the lifting assembly 6 includes a drive shaft 601, the input end of the drive shaft 601 is connected to the motor 602, the motor 602 is installed on the movable frame 7 by bolts, the drive shaft 601 is fixed with a first bevel gear 603, the first bevel gear 603 is engaged with the second bevel gear 604, and the output shaft of the second bevel gear 604 is connected to the support screw 605, and the connection between the two ends of the support screw 605 and the support frame 5 is sleeved with bearings, and a first slide groove 608 is provided on both sides of the inner wall of the support frame 5, and the first slide groove 608 is slidably connected to the connecting slider 607, and the connecting slider 607 is partially adapted to the first slide groove 608, and the outer side of the support screw 605 is sleeved with a screw sleeve block 606, and the support screw 605 is threadedly matched with the screw sleeve block 606, and the screw sleeve block 606 is fixedly connected to the movable frame 7 through the connecting slider 607.
[0045] In this embodiment, the motor 602 can drive the first bevel gear 603 to rotate through the drive shaft 601, and the first bevel gear 603 can push the second bevel gear 604 and the support screw 605 to rotate synchronously. The support screw 605 can push the screw sleeve block 606 to move vertically. Since the screw sleeve block 606 is fixedly connected to the connecting slider 607, the screw sleeve block 606 and the connecting slider 607 can be moved synchronously, and the connecting slider 607 can be made to slide inside the first slide groove 608. The first slide groove 608 can limit the movement trajectory and range of the connecting slider 607.
[0046] like Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, the exhaust gas treatment component 9 includes a first exhaust chamber 901 opened at the bottom of the exhaust gas treatment box 8, a fourth exhaust chamber 904 opened inside the exhaust gas treatment box 8, and a third exhaust chamber 903 and a second exhaust chamber 902 located on both sides of the fourth exhaust chamber 904. The first exhaust chamber 901 is connected to the third exhaust chamber 903 through an exhaust pipe 906, and the third exhaust chamber 903 is connected to the fourth exhaust chamber 904 through a through port 911. An exhaust fan 905 is provided inside the first exhaust chamber 901, and the exhaust fan 905 is fixed to the exhaust gas treatment box 8 by bolts. Exhaust pipes 906 are connected to both sides of the first exhaust chamber 901.
[0047] In this embodiment, the flue gas can be sent into the interior of the third exhaust chamber 903 through the exhaust pipe 906 by the exhaust fan 905. Since the filter box 907 is installed inside the third exhaust chamber 903, the filter box 907 can be used to filter the flue gas and send the preliminarily filtered flue gas into the interior of the fourth exhaust chamber 904 through the port 911, and then the gas is filtered and discharged through the second filter plate 915.
[0048] like Figure 4 and Figure 7As shown, a filter box 907 is installed inside the third exhaust chamber 903, and a number of through holes 908 are opened on both sides of the inner wall of the filter box 907. A number of first filter plates 909 are arranged inside the filter box 907, and a number of slots 910 are opened on both sides of the inner wall of the filter box 907. Both sides of the first filter plate 909 are inserted into the interior of the slots 910.
[0049] In this embodiment, the two sides of several first filter plates 909 can be correspondingly inserted into the slots 910 on both sides of the inner wall of the filter box 907, and the first filter plates 909 can be installed inside the filter box 907. The flue gas enters the interior of the filter box 907 through several through holes 908 on one side of the inner wall of the filter box 907, and is provided with multiple filtering treatments for the flue gas through several first filter plates 909, and the preliminarily filtered gas is discharged through several through holes 908 on the other side of the filter box 907, and the filter box 907 can be pulled out through the interior of the third exhaust chamber 903, which can be used to replace the first filter plate 909 and maintain the filtering efficiency of the first filter plate 909 on the flue gas.
[0050] like Figure 3 、 Figure 4 and Figure 6 As shown, a mounting port is provided at the top of the inner wall of the exhaust gas treatment box 8, as well as mounting grooves 917 located on both sides of the mounting port. A second filter plate 915 is installed inside the mounting port, and mounting blocks 916 are fixed on both sides of the second filter plate 915. The mounting blocks 916 are adapted to the mounting grooves 917, and the mounting blocks 916 are installed inside the mounting grooves 917 by bolts.
[0051] In this embodiment, the second filter plate 915 can be installed inside the mounting port, and the mounting blocks 916 on both sides of the second filter plate 915 can be correspondingly installed inside the mounting groove 917, and the second filter plate 915 can be fixedly installed on the top of the exhaust gas treatment box 8 by bolts. The second filter plate 915 can provide the gas with secondary filtration treatment, and the dust filtered off from the second filter plate 915 can fall inside the dust collection box 912, which can be used to recycle dust through the dust collection box 912, and the dust collection box 912 can be pulled out through the inside of the fourth exhaust chamber 904, so that the support sliders 913 on both sides of the dust collection box 912 can slide inside the second slide groove 914. After the dust collection box 912 is pulled out, the dust inside the dust collection box 912 can be centrally processed.
[0052] Working principle: First, when in use, the sponge can be placed on the loading conveyor belt 2 and transported to the bottom of the support frame 5. Then, the motor 602 can drive the first bevel gear 603 to rotate through the drive shaft 601. The first bevel gear 603 can drive the second bevel gear 604 and the support screw rod 605 to rotate synchronously. The support screw rod 605 can drive the screw rod sleeve block 606 to move vertically. Since the screw rod sleeve block 606 is fixedly connected to the connecting slider 607, the screw rod sleeve block 606 and the connecting slider 607 can be moved synchronously to cut the sponge through the heating wire 10;
[0053] The heating wire 10 adopts the heating wire control method of the sponge cutting machine with the announcement number CN219768513U, and the temperature of the heating wire is adjusted by the temperature adjustment knob;
[0054] Secondly, the exhaust fan 905 can send the flue gas into the interior of the third exhaust chamber 903 through the exhaust pipe 906. The flue gas enters the interior of the filter box 907 through the multiple through holes 908 on one side of the inner wall of the filter box 907, and is filtered multiple times by the multiple first filter plates 909. The preliminarily filtered gas is then discharged through the multiple through holes 908 on the other side of the filter box 907.
[0055] Then, the gas can be filtered again through the second filter plate 915, and the dust filtered off from the second filter plate 915 can fall into the interior of the dust collection box 912, which can be used to recycle the dust. The dust collection box 912 can be pulled out through the interior of the fourth exhaust chamber 904, and the supporting sliders 913 on both sides of the dust collection box 912 can slide inside the second slide groove 914. After the dust collection box 912 is pulled out, the dust inside the dust collection box 912 can be processed centrally.
[0056] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable sponge cutting machine, characterized in that, include: A cutting machine base (1), a feeding conveyor belt (2), a feeding conveyor belt (3) and a material preparation plate (4) are installed on the top of the cutting machine base (1), and a support frame (5) is installed between the feeding conveyor belt (2) and the feeding conveyor belt (3), and a lifting component (6) and a sponge cutting component whose lifting is controlled by the lifting component (6) are installed inside the support frame (5); The sponge cutting assembly comprises a movable frame (7), the top of the movable frame (7) is connected to an exhaust gas treatment box (8), and the bottom of the movable frame (7) is connected to a heating wire (10).
2. The adjustable sponge cutting machine according to claim 1, characterized in that: The lifting assembly (6) includes a drive shaft (601), an input end of the drive shaft (601) is connected to a motor (602), the motor (602) is mounted on a movable frame (7) via bolts, a first bevel gear (603) is fixed to the drive shaft (601), the first bevel gear (603) is engaged with a second bevel gear (604), an output shaft of the second bevel gear (604) is connected to a support screw (605), and bearings are provided at the connection points between the two ends of the support screw (605) and the support frame (5).
3. The adjustable sponge cutting machine according to claim 2, characterized in that: A first sliding groove (608) is provided on both sides of the inner wall of the support frame (5), and the first sliding groove (608) is slidably connected to a connecting slider (607), and the connecting slider (607) is partially adapted to the first sliding groove (608).
4. The adjustable sponge cutting machine according to claim 3, characterized in that: The support screw rod (605) is externally sleeved with a screw rod sleeve block (606), the support screw rod (605) and the screw rod sleeve block (606) are threadedly matched, and the screw rod sleeve block (606) is fixedly connected to the movable frame (7) via a connecting slider (607).
5. The adjustable sponge cutting machine according to claim 1, characterized in that: Also includes: An exhaust gas treatment component (9), the exhaust gas treatment component (9) comprising a first exhaust chamber (901) opened at the bottom of the exhaust gas treatment box (8), a fourth exhaust chamber (904) opened inside the exhaust gas treatment box (8), and a third exhaust chamber (903) and a second exhaust chamber (902) located on both sides of the fourth exhaust chamber (904).
6. The adjustable sponge cutting machine according to claim 5, characterized in that: An exhaust fan (905) is provided inside the first exhaust cavity (901), and the exhaust fan (905) is fixed to the exhaust gas treatment box (8) by bolts. Exhaust pipes (906) are connected to both sides of the first exhaust cavity (901).
7. The adjustable sponge cutting machine according to claim 6, characterized in that: The first exhaust chamber (901) is communicated with the third exhaust chamber (903) via an exhaust pipe (906), and the third exhaust chamber (903) is communicated with the fourth exhaust chamber (904) via a through port (911).
8. The adjustable sponge cutting machine according to claim 7, characterized in that: A filter box (907) is installed inside the third exhaust chamber (903), and a plurality of through holes (908) are provided on both sides of the inner wall of the filter box (907). A plurality of first filter screen plates (909) are provided inside the filter box (907), and a plurality of slots (910) are provided on both sides of the inner wall of the filter box (907). Both sides of the first filter screen plates (909) are correspondingly inserted into the interior of the slots (910).
9. The adjustable sponge cutting machine according to claim 1, characterized in that: The top of the inner wall of the exhaust gas treatment box (8) is provided with a mounting opening and mounting grooves (917) located on both sides of the mounting opening. A second filter plate (915) is installed inside the mounting opening, and mounting blocks (916) are fixed on both sides of the second filter plate (915).
10. The adjustable sponge cutting machine according to claim 9, characterized in that: The mounting block (916) is adapted to the mounting groove (917), and the mounting block (916) is mounted inside the mounting groove (917) via bolts.
Citation Information
Patent Citations
Sponge cutting machine
CN209078849U
Sponge cutting machine
CN219768513U