Automatic shaking and boxing device

Abstract

The utility model discloses an automatic shaking and boxing device which comprises a driving mechanism and a drum-type transmission mechanism, and the drum-type transmission mechanism conveys a box body through a plurality of first drums. The roller type conveying mechanism is sequentially divided into an empty box conveying area, a boxing area and a boxed finished product conveying area. An eccentric cam is arranged on the first roller in the boxing area; the quantitative feeding mechanism is suspended above the roller type conveying mechanism through a feeding mounting frame; the number of the limiting strips is two, and the two limiting strips are arranged on the two sides of the boxing area correspondingly; an empty box blocking mechanism is arranged between the empty box conveying area and the boxing area, and a boxing blocking mechanism is arranged between the boxing area and the boxing finished product conveying area. By arranging the eccentric cam, the limiting strip and the encasement blocking mechanism, products can be automatically shaken up while encasement is carried out when the products fall into the encasement, so that the products falling into an empty box cannot be stacked, the risk of product scattering is effectively reduced, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of box packing, in particular to an automatic shaking box packing device. Background Art

[0002] With the gradual development of assembly line operations, the packing process after product production and processing is also automated using conveyor belts. Most of the assembly line operations are to place empty boxes on the conveyor belt in sequence, and then set up a feeder above the conveyor belt. The feeder will feed the products into the empty boxes passing below it in a fixed amount. After the empty boxes are full, they will be transported away by the conveyor belt for the next process, thus saving some of the cost of manual packing.

[0003] However, during packing, products may pile up after falling into empty boxes, resulting in uneven filling in the empty boxes and even product spillage, making the boxes unqualified and unable to be put on the market. To reduce this phenomenon, factories often need to arrange special personnel to be responsible for shaking the boxes, but this results in a waste of labor costs. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that products may accumulate after falling into an empty box, and to provide an automatic shaking and packing device.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] The utility model provides an automatic shaking and packing device, comprising

[0007] Drive mechanism,

[0008] A roller-type transmission mechanism connected to the driving mechanism, the roller-type transmission mechanism transports the box body through a plurality of first rollers; the roller-type transmission mechanism is divided into an empty box transport area, a boxed area, and a boxed finished product transport area from front to back; an eccentric cam is provided on the first roller in the boxing area;

[0009] A quantitative feeding mechanism is provided in the boxing area, the quantitative feeding mechanism being suspended above the roller-type transmission mechanism through a feeding mounting frame, and being used for quantitatively feeding materials into the empty boxes on the roller-type transmission mechanism;

[0010] Two limit bars are provided in the packing area, and the two limit bars are respectively provided on both sides of the packing area to prevent the box from shaking and falling during packing;

[0011] An empty box blocking mechanism is provided between the empty box transport area and the boxing area, and a boxing blocking mechanism is provided between the boxing area and the boxed finished product transport area, for blocking or releasing boxes on the roller-type transmission mechanism.

[0012] Furthermore, the limit bar is movably arranged on the roller transmission mechanism through an adjusting support mechanism; the adjusting support mechanism includes a mounting block, a sliding rod is horizontally slidably penetrated on the mounting block, and one end of the sliding rod is slidably connected to the limit bar; a tightening bolt is vertically threadedly penetrated on the mounting block for tightening the sliding rod; a plug-in rod is provided under the mounting block; the plug-in rod is plugged into the roller transmission mechanism.

[0013] Furthermore, a plurality of plug holes are provided in an array on the side of the roller-type transmission mechanism for adjusting the installation position of the limit strip.

[0014] Furthermore, a sliding groove is provided on the limiting bar, a slider is slidably provided in the sliding groove, and the slider is fixedly connected to the sliding rod.

[0015] Furthermore, the structure of the loaded box blocking mechanism is the same as that of the empty box blocking mechanism. The loaded box blocking mechanism includes a mounting platform, a telescopic cylinder is fixed on the mounting platform, and a baffle for blocking the box is fixed on the telescopic rod of the telescopic cylinder;

[0016] Support plates are respectively provided on the mounting platforms located near the four sides of the telescopic cylinder to prevent tipping.

[0017] Furthermore, a first sensor is provided in the empty container transport area; a second sensor is provided in the boxing area, a fourth sensor is provided in the boxed finished product transport area, and a third sensor is provided on the quantitative feeding mechanism; the first sensor, the second sensor, the third sensor, the fourth sensor and the two telescopic cylinders are electrically connected through a control panel.

[0018] The beneficial effects of the utility model are:

[0019] By setting up an eccentric cam, a limit bar and a packing blocking mechanism, it is possible to automatically shake the products while they are being packed, so that the products that fall into the empty boxes will not accumulate, which effectively reduces the risk of product spillage and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural diagram of an automatic shaking and packing device provided by the utility model;

[0021] Figure 2 This is a structural diagram of an automatic shaking and packing device provided by the utility model after removing the driving mechanism and the quantitative feeding mechanism;

[0022] Figure 3 for Figure 1 Enlarged view of point A in the middle;

[0023] Figure 4It is a structural diagram of the box blocking mechanism.

[0024] In the figure, 1. driving mechanism; 2. roller transmission mechanism; 21. first roller; 22. fourth sensor; 23. plug-in hole; 24. empty box transport area; 25. packing area; 26. packed finished product transport area; 3. quantitative feeding mechanism; 31. feeding mounting frame; 32. third sensor; 4. eccentric cam; 5. packing blocking mechanism; 501. second sensor; 51. empty box blocking mechanism; 511. first sensor; 52. baffle; 53. telescopic cylinder; 531. support plate; 532. mounting table; 6. limit strip; 61. slide groove; 62. slider; 7. adjustment support mechanism; 71. mounting block; 72. slide rod; 73. plug-in rod; 74. abutment bolt; 8. control panel. DETAILED DESCRIPTION

[0025] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features within these embodiments may be combined with one another, unless they conflict.

[0026] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention. Therefore, the drawings only show components related to the present invention and are not drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.

[0027] Example

[0028] like Figures 1 to 4 shown

[0029] An automatic shaking and packing device, comprising

[0030] The driving mechanism 1 is an existing device and will not be described in detail here;

[0031] The roller conveyor mechanism 2, which is connected to the driving mechanism 1 and adopts existing technology, realizes the function of conveying boxes by rotating a plurality of first rollers 21. The roller conveyor mechanism 2 is divided into an empty box conveying area 24, a boxed area 25, and a boxed finished product conveying area 26 from back to front. The first roller 21 in the boxing area 25 is provided with an eccentric cam 4.

[0032] Through this solution, when the eccentric cam rotates, it can cause the box placed on it to bounce up and down, thereby replacing manual work to shake the products inside, effectively reducing the risk of product spillage and lowering labor costs.

[0033] Furthermore, a first sensor 511 is provided in the empty container transport area 24, and an empty container blocking mechanism 51 is provided between the empty container transport area 24 and the packing area 25;

[0034] Through this solution, the empty boxes on the rear side can be blocked when the empty boxes on the front side are being packed to prevent pushing.

[0035] Furthermore, a packing blocking mechanism 5 is provided on the front side of the packing area 25, a second sensor 501 is provided in the packing area 25, and a quantitative feeding mechanism 3 for quantitatively feeding empty boxes passing through the packing area 25 is suspended on the packing area 25 through a feeding mounting frame 31. The quantitative feeding mechanism 3 is a prior art device, and the transportation device therein also adopts a conveyor belt of the existing equipment. This conveyor belt structure mainly includes a driving motor, a conveyor belt and two fixedly installed rollers. Other structures of the existing equipment are not described in detail here; specifically, a third sensor 32 is provided in the quantitative feeding mechanism 3; further, a limit bar 6 is provided on each side of the packing area 25, and the two limit bars 6 are movably provided on the roller-type transmission mechanism 2 through two adjustment support mechanisms 7;

[0036] Through this solution, the packing blocking mechanism 5 can stop the box in the packing area 25 during packing, so that it stays there for a period of time to complete the packing operation; the limit bar 6 can prevent the bumpy box from falling out of the roller transmission mechanism 2 to ensure safe use.

[0037] Specifically, the structure of the box blocking mechanism 5 and the empty box blocking mechanism 51 is the same. The box blocking mechanism 5 includes a mounting platform 532, on which a telescopic cylinder 53 is fixed, and a baffle 52 for blocking the box body is fixed on the telescopic rod of the telescopic cylinder 53; support plates 531 are respectively provided on the mounting platform 532 located near the four sides of the telescopic cylinder 53 to prevent the telescopic cylinder 53 from tipping over when the baffle 52 blocks the box body.

[0038] Preferably, the telescopic cylinder 53 can be a pneumatic cylinder or an electric push-pull rod.

[0039] Through this solution, the boxes on the roller conveyor mechanism 2 can be transported in an orderly manner and corresponding operation time can be reserved.

[0040] Specifically, the adjusting support mechanism 7 includes a mounting block 71, on which a sliding rod 72 is provided for horizontal sliding movement, and one end of the sliding rod 72 is slidably connected to the limiting bar 6; a tightening bolt 74 is provided through a vertical thread on the mounting block 71 for tightening the sliding rod 72; a plug-in rod 73 is provided under the mounting block 71; the plug-in rod 73 is plugged into the roller-type transmission mechanism 2 through a number of plug-in holes 23 provided in an array; further, a sliding groove 61 is provided on the connecting side where the limiting bar 6 is connected to the adjusting support mechanism 7, and a sliding block 62 is provided for sliding movement in the sliding groove 61, and the sliding block 62 is fixedly connected to the sliding rod 72.

[0041] Through this solution, the distance between the two limiting strips 6 and their own positions can be adaptively adjusted, and the applicability is better.

[0042] Furthermore, a fourth sensor 22 is provided in the boxed finished product transport area 26;

[0043] Furthermore, the quantitative feeding mechanism 3 is provided with a third sensor 32 ; the first sensor 511 , the second sensor 501 , the third sensor 32 , the fourth sensor 22 and the two telescopic cylinders 53 are electrically connected via the control panel 8 .

[0044] Through this solution, the signal detected by the sensor can be converted into corresponding motion instructions through the control panel 8 to take corresponding actions, thereby improving the degree of automation and further saving labor costs.

[0045] The working mode of this device:

[0046] When in use, the driving mechanism 1 is started to make the roller conveyor mechanism 2 start running, and then the empty box is sent in from the empty box transport area 24 on the roller conveyor mechanism 2. The empty box is transported to the empty box blocking mechanism 51 along the roller conveyor mechanism 2. According to the second sensor 501 detecting that there is no box in the packing area 25, the empty box blocking mechanism 51 is controlled by the control panel 8 to release it (that is, the baffle 44 in the empty box blocking mechanism 51 is controlled to descend). After the first sensor 511 detects that an empty box has been released, the empty box blocking mechanism 51 is controlled by the control panel 8 to block the subsequent empty boxes (that is, the baffle 44 in the empty box blocking mechanism 51 is controlled to rise). After the empty box that has previously entered the packing area 25 enters, the detection signal of the second sensor 501 controls the packing blocking mechanism 5 to block it through the control panel 8. It is made to stay on the first roller 21 below the quantitative feeding mechanism 3 in the packing area 25 to prepare for packing, and under the rotation of the eccentric cam 4, the box body shakes up and down, and is blocked by the limit bar 6 so that it does not fall out from the shaking, and then a certain amount of products falls from the quantitative feeding mechanism 3, and the products fall into the box body, and the products that fall into the box body are shaken evenly under the shaking; after the third sensor 32 detects that the quantitative feeding mechanism 3 has put in a certain amount, the packing blocking mechanism 5 is controlled by the control panel 8 to release it, so that the packed box body is transmitted to the packed finished product transportation area 26 for the next process, and when the fourth sensor 22 in the packed finished product transportation area 26 detects that the packed box body has passed, the above steps are repeated through the control panel 8, and the automatic shaking and packing flow operation can be completed by repeating this cycle.

[0047] The above-described embodiments merely represent specific implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.

Claims

1. An automatic shaking and packing device, characterized by: include Driving mechanism (1), A roller-type transmission mechanism (2) is connected to the driving mechanism (1) in a transmission manner, and the roller-type transmission mechanism (2) transports boxes via a plurality of first rollers (21); the roller-type transmission mechanism (2) is divided into an empty box transport area (24), a boxed area (25), and a boxed finished product transport area (26) from front to back; an eccentric cam (4) is provided on the first roller (21) located in the boxed area (25); A quantitative feeding mechanism (3) is provided in the boxing area (25), wherein the quantitative feeding mechanism (3) is suspended above the roller-type transmission mechanism (2) via a feeding mounting frame (31) and is used for quantitatively feeding materials into the empty boxes on the roller-type transmission mechanism (2); A limiting strip (6) is provided in the packing area (25), wherein two limiting strips (6) are provided, and the two limiting strips (6) are respectively provided on both sides of the packing area (25) to prevent the box from shaking and falling during packing; An empty box blocking mechanism (51) is provided between the empty box transport area (24) and the box packing area (25), and a box packing blocking mechanism (5) is provided between the box packing area (25) and the boxed finished product transport area (26), for blocking or releasing boxes on the roller-type transmission mechanism (2).

2. The automatic shaking and packing device according to claim 1, characterized in that: The limit bar (6) is movably arranged on the roller-type transmission mechanism (2) through an adjustment support mechanism (7); the adjustment support mechanism (7) includes a mounting block (71), a sliding rod (72) is horizontally slidably penetrated on the mounting block (71), and one end of the sliding rod (72) is slidably connected to the limit bar (6); a tightening bolt (74) is vertically threadedly penetrated on the mounting block (71) for tightening the sliding rod (72); a plug-in rod (73) is provided under the mounting block (71); the plug-in rod (73) is plugged into the roller-type transmission mechanism (2).

3. The automatic shaking and packing device according to claim 2, characterized in that: A plurality of plug holes (23) are provided in an array on the side of the roller-type transmission mechanism (2) for adjusting the installation position of the limit strip (6).

4. The automatic shaking and packing device according to claim 2, characterized in that: A sliding groove (61) is provided on the limit bar (6), a slider (62) is slidably provided in the sliding groove (61), and the slider (62) is fixedly connected to the sliding rod (72).

5. The automatic shaking and packing device according to claim 1, characterized in that: The structure of the box-loading blocking mechanism (5) and the empty box blocking mechanism (51) is the same. The box-loading blocking mechanism (5) comprises a mounting platform (532), a telescopic cylinder (53) is fixed on the mounting platform (532), and a baffle (52) for blocking the box body is fixed on the telescopic rod of the telescopic cylinder (53); Support plates (531) are respectively provided on the mounting platforms (532) located near the four sides of the telescopic cylinder (53) to prevent it from tipping over.

6. The automatic shaking and packing device according to claim 5, characterized in that: A first sensor (511) is provided in the empty box transport area (24); a second sensor (501) is provided in the boxing area (25); a fourth sensor (22) is provided in the boxed finished product transport area (26); and a third sensor (32) is provided on the quantitative feeding mechanism (3); the first sensor (511), the second sensor (501), the third sensor (32), the fourth sensor (22) and the two telescopic cylinders (53) are electrically connected via a control panel (8).

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