Automatic continuous ironing device

The automatic continuous ironing device is used to realize fully automated fabric ironing, which solves the problem of inefficient manual operation and improves the consistency and production efficiency of ironing effects.

CN223255682UActive Publication Date: 2025-08-22HEBEI GRAND GARMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423146640.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-08-22
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In the prior art, fabric ironing efficiency is low and the ironing effect is inconsistent, and the manual operation cost is high, making it difficult to ensure consistency.

Method used

The automatic continuous ironing device is adopted, and the fabric is detected by an optical fiber position measuring device. Combined with a servo motor, a lifting and pneumatic telescopic rod, a vacuum pump and a steam chamber, it realizes a fully automated fabric conveying and steam ironing process, and controls the temperature through a temperature sensor to ensure the ironing effect.

Benefits of technology

The fully automated fabric ironing process is realized, reducing labor intensity and labor costs, and improving production efficiency and product consistency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223255682U_ABST
    Figure CN223255682U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of fabric ironing, and provides an automatic continuous ironing device which comprises a rack. A controller is fixedly connected to one side of the top end of the fixed plate; the top end of the supporting rod is fixedly connected with an optical fiber type position measurer; the portal frame is fixedly connected to the top end of the rack, the output end of the lifting pneumatic telescopic rod is fixedly connected with a mounting plate, the bottom end of the mounting plate is fixedly connected with a steam chamber through bolts, and steam holes are formed in the bottom end of the steam chamber at equal intervals; the vacuum chamber is connected to the inner bottom wall of the portal frame; the output end of the servo motor is fixedly connected with a feeding roller through a coupler, the fabric conveying condition is detected through the arranged optical fiber type position measurer, automatic conveying of the fabric is achieved through the feeding roller and the servo motor, meanwhile, the fabric can be ironed and leveled through steam in cooperation with the vacuum chamber and the limiting plate, the whole process is full-automatic, the production efficiency is high, and the production cost is low. Manual operation is not needed, and the consistency of products can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of fabric ironing, in particular to an automatic continuous ironing device. Background Art

[0002] Fabric is the material used to make clothing. It is one of the three elements of clothing. It can interpret the style and characteristics of clothing and directly affect the color and shape of clothing. It is also an indispensable product in our daily life. During its production and processing, the fabric often needs to be ironed to make the clothing fabric smooth, which is convenient for subsequent further rolling, sale or processing.

[0003] Nowadays, most fabrics are placed on an ordinary ironing table manually and then ironed manually. However, manual operation is inefficient and requires certain operating skills and experience. At the same time, the same actions need to be repeated continuously, which results in a large workload and high labor costs. It is also difficult to ensure consistent ironing results.

[0004] In view of this, the utility model provides an automatic continuous ironing device. Utility Model Content

[0005] The utility model provides an automatic continuous ironing device, which solves the problems of low manual efficiency and inconsistent ironing effects in the related art.

[0006] The technical solution of the utility model is as follows: an automatic continuous ironing device, comprising a frame; a fixed plate fixedly connected to the lower end of the inner wall of the frame, a controller fixedly connected to one side of the top of the fixed plate; a support rod fixedly connected to the lower end of one side of the frame, a fiber optic position measuring device fixedly connected to the top of the support rod, and a limit plate fixedly connected to the upper end of one side of the frame; a gantry fixedly connected to the top end of the inner wall of the gantry, a lifting pneumatic telescopic rod fixedly connected to the upper end of the lifting pneumatic telescopic rod, a mounting plate fixedly connected to the bottom end of the mounting plate fixedly connected to a steam chamber via bolts, a steam delivery communication hole formed on one side of the top of the steam chamber, and steam holes formed at equal intervals at the bottom end of the steam chamber; a vacuum chamber connected to the inner bottom wall of the gantry, strip holes formed at equal intervals at the top of the vacuum chamber, a vacuum pump fixedly connected to the bottom end of the vacuum chamber, and the top end of the vacuum pump communicating with the interior of the vacuum chamber; and a servo motor fixedly connected to one side of the top of the frame, a feed roller fixedly connected to the output end of the servo motor via a coupling.

[0007] Preferably, the gantry is in an inverted U shape, and the bottom end of the gantry and the top end of the frame are welded into an integrated structure.

[0008] Preferably, a fixed pneumatic telescopic rod is fixedly connected to one side of the steam chamber, an output end of the fixed pneumatic telescopic rod is fixedly connected to a connecting frame, and a buffer roller is rotatably connected to the lower end of the inner wall of the connecting frame.

[0009] Preferably, the connecting frame is in an inverted L-shape, and the top end of the connecting frame is fixedly connected to the output end of the fixed pneumatic telescopic rod by a bolt.

[0010] Preferably, mounting feet are fixedly connected to the lower ends of both sides of the vacuum chamber, and the mounting feet are fixedly connected to the top of the frame through bolts.

[0011] Preferably, a temperature sensor is fixedly connected to one side of the inner wall of the steam chamber, and the temperature sensors are symmetrically distributed about the vertical center axis of the steam chamber.

[0012] Preferably, heating tubes are fixedly connected to both sides of the inner wall of the steam chamber, and the shape of the heating tubes is a round rod.

[0013] Preferably, the steam holes are symmetrically distributed in three rows at the bottom of the steam chamber, and the steam holes in the middle row are located at the center of the entire steam chamber.

[0014] The beneficial effects of the utility model are:

[0015] In the utility model, the fabric is detected by an optical fiber position measuring device. When the fabric enters the detection area, the servo motor is started to drive the feed roller to rotate, and the rotating buffer roller is cooperated to drive the fabric to be conveyed. When the fabric is conveyed to a certain length, the lifting pneumatic telescopic rod is operated to drive the mounting plate to descend, thereby causing the buffer roller to descend to the top of the fabric. At this time, the vacuum pump is activated to generate a vacuum negative pressure inside the vacuum chamber to adsorb the fabric. At the same time, external steam is transported into the steam chamber through the conduit through the steam conveying connecting hole, and then the steam is discharged through the steam hole to steam iron the fabric. The heating pipe is activated to provide auxiliary heating inside the steam chamber, facilitating better hot pressing and wrinkle removal of the fabric. At the same time, a temperature sensor is used to detect the temperature inside the steam chamber, facilitating better temperature control in conjunction with the controller to avoid excessively high or low temperatures that affect the ironing effect of the fabric. Then, the lifting pneumatic telescopic rod is operated to cause the steam chamber to rise, and the above operation is repeated to facilitate continuous ironing of the fabric. The entire process is fully automatic and does not require manual operation, thereby reducing the labor intensity and labor costs of the staff. At the same time, the production process of the entire process is stable, improving product consistency and enterprise production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the leg structure from another perspective of the present invention;

[0019] Figure 3 This is a schematic diagram of the top view of the structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the vacuum chamber of the present invention;

[0021] Figure 5 This is a perspective structural diagram of the steam chamber of the present invention.

[0022] In the figure: 1. Gantry; 2. Lifting pneumatic telescopic rod; 3. Mounting plate; 4. Fixed pneumatic telescopic rod; 5. Connecting frame; 6. Buffer roller; 7. Feed roller; 8. Servo motor; 9. Frame; 10. Fixing plate; 11. Support rod; 12. Fiber optic position measuring device; 13. Controller; 14. Vacuum chamber; 15. Limiting plate; 16. Steam chamber; 17. Steam conveying connecting hole; 18. Strip hole; 19. Mounting foot; 20. Vacuum pump; 21. Temperature sensor; 22. Heating tube; 23. Steam hole. DETAILED DESCRIPTION

[0023] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] The preferred embodiment of the automatic continuous ironing device provided by the present invention is as follows Figures 1 to 5As shown: an automatic continuous ironing device, including a frame 9; a fixed plate 10 fixedly connected to the lower end of the inner wall of the frame 9, a controller 13 fixedly connected to one side of the top of the fixed plate 10; a support rod 11 fixedly connected to the lower end of one side of the frame 9, a fiber optic position measuring device 12 fixedly connected to the top of the support rod 11, and a limit plate 15 fixedly connected to the upper end of one side of the frame 9; a gantry 1 fixedly connected to the top of the frame 9, a lifting pneumatic telescopic rod 2 fixedly connected to the upper end of the inner wall of the gantry 1, a mounting plate 3 fixedly connected to the output end of the lifting pneumatic telescopic rod 2, and a mounting plate 3 fixedly connected to the output end of the mounting plate 3 is fixedly connected to the bottom end of the steam chamber 16 by bolts, a steam delivery connecting hole 17 is opened on one side of the top of the steam chamber 16, and steam holes 23 are opened at equal intervals at the bottom end of the steam chamber 16; a vacuum chamber 14 is provided and connected to the inner bottom wall of the gantry 1, and strip holes 18 are opened at equal intervals at the top of the vacuum chamber 14, and a vacuum pump 20 is fixedly connected to the bottom end of the vacuum chamber 14, and the top of the vacuum pump 20 is connected to the interior of the vacuum chamber 14; a servo motor 8 is fixedly connected to one side of the top of the frame 9, and the output end of the servo motor 8 is fixedly connected to the feed roller 7 through a coupling.

[0025] In a further preferred embodiment of the present invention, the gantry 1 is in an inverted U shape, and the bottom end of the gantry 1 and the top end of the frame 9 are welded into an integrated structure.

[0026] In this embodiment, welding is used between the gantry 1 and the frame 9 to ensure the structural strength of the connection between the two.

[0027] In a further preferred embodiment of the present invention, a fixed pneumatic telescopic rod 4 is fixedly connected to one side of the steam chamber 16, the output end of the fixed pneumatic telescopic rod 4 is fixedly connected to a connecting frame 5, and the lower end of the inner wall of the connecting frame 5 is rotatably connected to a buffer roller 6.

[0028] In this embodiment, the pneumatic telescopic rod 4 is fixed to make the connecting frame 5 slide up and down, thereby driving the buffer roller 6 to slide up and down, so as to cooperate with the feeding roller 7 to clamp and transport the fabric.

[0029] In a further preferred embodiment of the present invention, the shape of the connecting frame 5 is an inverted L-shape, and the top end of the connecting frame 5 is fixedly connected to the output end of the fixed pneumatic telescopic rod 4 by a bolt.

[0030] In a further preferred embodiment of the present invention, mounting feet 19 are fixedly connected to the lower ends of both sides of the vacuum chamber 14 , and the mounting feet 19 are fixedly connected to the top of the frame 9 through bolts.

[0031] In this embodiment, the mounting feet 19 are used to facilitate quick assembly and disassembly between the vacuum chamber 14 and the frame 9 .

[0032] In a further preferred embodiment of the present invention, a temperature sensor 21 is fixedly connected to one side of the inner wall of the steam chamber 16 , and the temperature sensors 21 are symmetrically distributed about the vertical center axis of the steam chamber 16 .

[0033] In this embodiment, the temperature sensor 21 is used to detect the temperature inside the steam chamber 16 in real time, thereby improving the temperature control of the controller 13 .

[0034] In a further preferred embodiment of the present invention, heating tubes 22 are fixedly connected to both sides of the inner wall of the steam chamber 16 , and the shape of the heating tubes 22 is a round rod.

[0035] In this embodiment, a round rod-shaped heating tube 22 is used to facilitate auxiliary heating of the interior of the steam chamber 16 .

[0036] In a further preferred embodiment of the present invention, the steam holes 23 are symmetrically distributed in three rows at the bottom of the steam chamber 16 , and the steam holes 23 in the middle row are located at the center of the entire steam chamber 16 .

[0037] In this embodiment, the steam holes 23 are distributed at equal intervals to facilitate uniform discharge of steam and facilitate subsequent steam ironing of fabrics.

[0038] The working principle of the utility model is as follows: first, the pneumatic telescopic rod 2 is lifted and lowered, the pneumatic telescopic rod 4 is fixed, the servo motor 8, the vacuum pump 20, the temperature sensor 21 and the heating tube 22 are electrically connected to the controller 13 through wires, and then the external steam delivery pipe is connected to the steam delivery connecting hole 17, and then the fabric is passed between the two support rods 11 and between the vacuum chamber 14 and the steam chamber 16, and then the fixed pneumatic telescopic rod 4 is started to lower the connecting frame 5, so that the buffer roller 6 is lowered to press the fabric, and then the buffer roller 6 and the feed roller 7 can cooperate to clamp the fabric;

[0039] Afterwards, the fabric is detected by the optical fiber position measuring device 12. When the fabric is detected to enter, the servo motor 8 can be started to drive the feed roller 7 to rotate, and cooperate with the rotating buffer roller 6 to drive the fabric to be transported. When it is transported to a certain length, the lifting pneumatic telescopic rod 2 works to drive the mounting plate 3 to descend, and then the buffer roller 6 is lowered to the top of the fabric. At this time, the vacuum pump 20 is started to generate a vacuum negative pressure inside the vacuum chamber 14 to adsorb the fabric. At the same time, the external steam is transported to the steam chamber 16 through the steam delivery connecting hole 17 through the conduit, and then the steam is discharged through the steam hole 23 to steam iron the fabric, and the heating tube 22 is started to perform auxiliary heating on the inside of the steam chamber 16, so as to facilitate better hot pressing and ironing of the fabric. At the same time, the temperature sensor 21 is used to detect the temperature inside the steam chamber 16, so as to cooperate with the controller 13 to better control the temperature and avoid the temperature being too high or too low and affecting the ironing effect of the fabric.

[0040] Then the lifting pneumatic telescopic rod 2 works to make the steam chamber 16 rise, and the above operation is repeated, which is convenient for continuous ironing of the fabric. The whole process is fully automatic and does not require manual operation, which reduces the labor intensity of the staff and reduces labor costs. At the same time, the production process of the whole process is stable, which improves the consistency of products and the production efficiency of the enterprise.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An automatic continuous ironing device, characterized in that: include: Rack (9); A fixing plate (10) is fixedly connected to the lower end of the inner wall of the frame (9), and a controller (13) is fixedly connected to one side of the top end of the fixing plate (10); A support rod (11) is fixedly connected to the lower end of one side of the frame (9), a fiber optic position measuring device (12) is fixedly connected to the top end of the support rod (11), and a limit plate (15) is fixedly connected to the upper end of one side of the frame (9); A gantry (1) is fixedly connected to the top of the frame (9), the upper end of the inner wall of the gantry (1) is fixedly connected to a lifting pneumatic telescopic rod (2), the output end of the lifting pneumatic telescopic rod (2) is fixedly connected to a mounting plate (3), the bottom end of the mounting plate (3) is fixedly connected to a steam chamber (16) via bolts, a steam delivery connecting hole (17) is provided on one side of the top of the steam chamber (16), and steam holes (23) are provided at equal intervals at the bottom end of the steam chamber (16); A vacuum chamber (14) is provided and connected to the inner bottom wall of the gantry (1), strip holes (18) are provided at equal intervals on the top of the vacuum chamber (14), a vacuum pump (20) is fixedly connected to the bottom end of the vacuum chamber (14), and the top end of the vacuum pump (20) is communicated with the interior of the vacuum chamber (14); A servo motor (8) is fixedly connected to one side of the top end of the frame (9), and an output end of the servo motor (8) is fixedly connected to a feed roller (7) via a coupling.

2. The automatic continuous ironing device according to claim 1, characterized in that: The gantry (1) is in an inverted U-shape, and the bottom end of the gantry (1) and the top end of the frame (9) are welded into an integrated structure.

3. The automatic continuous ironing device according to claim 1, characterized in that: A fixed pneumatic telescopic rod (4) is fixedly connected to one side of the steam chamber (16); an output end of the fixed pneumatic telescopic rod (4) is fixedly connected to a connecting frame (5); and a buffer roller (6) is rotatably connected to the lower end of the inner wall of the connecting frame (5).

4. The automatic continuous ironing device according to claim 3, characterized in that: The connecting frame (5) is in an inverted L-shape, and the top end of the connecting frame (5) is fixedly connected to the output end of the fixed pneumatic telescopic rod (4) via a bolt.

5. The automatic continuous ironing device according to claim 1, characterized in that: The lower ends of both sides of the vacuum chamber (14) are fixedly connected with mounting feet (19), and the mounting feet (19) are fixedly connected to the top of the frame (9) via bolts.

6. The automatic continuous ironing device according to claim 1, characterized in that: A temperature sensor (21) is fixedly connected to one side of the inner wall of the steam chamber (16), and the temperature sensors (21) are symmetrically distributed about the vertical center axis of the steam chamber (16).

7. The automatic continuous ironing device according to claim 1, characterized in that: Heating tubes (22) are fixedly connected to both sides of the inner wall of the steam chamber (16), and the heating tubes (22) are in the shape of a round rod.

8. The automatic continuous ironing device according to claim 1, characterized in that: The steam holes (23) are symmetrically distributed in three rows at the bottom of the steam chamber (16), and the steam holes (23) in the middle row are located at the center of the entire steam chamber (16).