Roof panel heat preservation cotton laying device

By designing the roof insulation cotton laying device, automated laying and cutting are achieved, solving the problems of slow laying speed and inconsistent quality in traditional manual laying, and improving the laying efficiency and quality of insulation cotton.

CN223256342UActive Publication Date: 2025-08-22CHINA COMM GUANGHANG BUREAU FIFTH ENG CO LTD +1
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Patent Information

Application Number
CN202422590832.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-22
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

Traditional manual laying of insulation cotton is slow and has low efficiency, and it is difficult to ensure a close fit between insulation cottons, which affects the insulation effect and may cause problems such as water leakage.

Method used

A roof insulation cotton laying device is designed, including rack assembly, carrier assembly, cutting assembly and ironing assembly. Through automated laying and cutting technology, the insulation cotton is tightly fitted and accurately cut edges.

Benefits of technology

The laying speed and quality of insulation cotton has been greatly improved, ensuring a gap-free fit, and fine edge treatment has been made, reducing construction costs and improving work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a roof panel heat preservation cotton laying device which comprises a machine frame assembly, a movable material carrying assembly arranged above the machine frame assembly, a liftable material pressing assembly arranged on one side of the material carrying assembly, a movable cutting assembly arranged on one side of the machine frame assembly, and a plurality of edge ironing assemblies arranged below the cutting assembly. The machine frame assembly comprises a plurality of side frames, transverse plates are arranged between the side frames, forward-moving guide rails are arranged above the side frames, the material carrying assembly moves on the forward-moving guide rails and comprises a plurality of forward-moving supports, forward-moving vertical frames are arranged on the forward-moving supports, material pressing guide rails are arranged on one sides of the forward-moving vertical frames, and the material pressing assembly moves on the material pressing guide rails. The problems of low speed and low efficiency of a manual thermal insulation cotton bonding method are solved.
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Description

Technical Field

[0001] The utility model relates to the field of thermal insulation cotton laying, in particular to a device for laying thermal insulation cotton for roof panels. Background Art

[0002] In the field of modern construction, with the advancement of energy-saving and emission-reduction policies and the improvement of people's requirements for the comfort of living environment, the application of roof panel insulation cotton is becoming more and more extensive. As a highly efficient thermal insulation material, thermal insulation cotton can effectively reduce the heat exchange between the inside and outside of the building, achieving the effect of energy saving and heat preservation. Now many color steel plate house panels will bond thermal insulation cotton and color steel plates to improve the thermal insulation capacity of color steel plates. The traditional manual laying method is slow and inefficient, especially when working on a large area. Secondly, due to manual operation, it is difficult to ensure that each piece of thermal insulation cotton fits tightly, which can easily cause gaps and affect the overall insulation effect. Furthermore, the edge treatment is not fine enough, and it may become loose or uneven, which not only reduces the insulation effect, but also may cause problems such as leakage.

[0003] Therefore, there is a need for a laying device that can replace the manual bonding of thermal insulation cotton, which can automatically lay and cut the thermal insulation cotton, thereby improving the laying efficiency and quality consistency. Utility Model Content

[0004] The main purpose of the utility model is to provide a roof panel thermal insulation cotton laying device, which solves the problem of slow speed and low efficiency of the method of manually gluing thermal insulation cotton.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a roof panel insulation cotton laying device, including a frame assembly, a movable loading assembly is provided above the frame assembly, and a liftable pressing assembly is provided on one side of the loading assembly;

[0006] A movable cutting assembly is provided on one side of the frame assembly, and a plurality of ironing assemblies are provided below the cutting assembly;

[0007] The frame assembly includes a plurality of side frames, a transverse plate is provided between the side frames, and a forward guide rail is provided above the side frames, and the loading assembly moves on the forward guide rail;

[0008] The material loading assembly comprises a plurality of forward supports, a forward stand is provided on the forward supports, a pressing guide rail is provided on one side of the forward stand, and the pressing assembly moves on the pressing guide rail.

[0009] In the preferred embodiment, a plurality of positioning grooves are provided on the horizontal plate, and an electromagnet is provided above the inner portion of the positioning groove, and the electromagnet is used to absorb the roof panel;

[0010] A plurality of legs are provided below the side frames, and the legs are used to support the rack components.

[0011] In the preferred embodiment, a loading truss is provided above the forward stand, support plates are provided on both sides below the loading truss, and a loading cross bar is provided between the support plates. The loading cross bar is used to place the insulation cotton roll material.

[0012] In the preferred embodiment, the ironing assembly includes a flip motor, a flip plate is provided at the output shaft end of the flip motor, a flip cross plate is provided between the flip plates, and an ironing plate is provided on one side of the flip cross plate, which is used to iron the insulation cotton on the end surface of the roof panel.

[0013] In a preferred embodiment, the edge ironing components are symmetrically arranged at both ends of the positioning groove.

[0014] In the preferred embodiment, the cutting assembly includes a cutting support, which is arranged on the cutting guide rail. A mounting plate is provided on one side of the cutting support, a heater is provided below the mounting plate, a diverter plate is provided above the mounting plate, a top plate is provided at the top of the diverter plate, and a cutting wire is provided between the top plate and the mounting plate. The cutting wire is used to cut the insulation cotton.

[0015] In the preferred embodiment, the pressing assembly includes a pressing support, which is arranged on the pressing guide rail. A pressing beam is provided between the pressing supports. A plurality of guide grooves are provided on one side of the pressing beam. The number of the guide grooves is consistent with the number of the positioning grooves. The guide grooves are used to assist in the discharge of the thermal insulation cotton.

[0016] In the preferred embodiment, a shaft bracket is provided on one side of the guide groove, a shaft is provided on the shaft bracket, a pressure wheel bracket is provided on the shaft, a pressure wheel is provided below the pressure wheel bracket, and a bracket tail plate is provided at the tail of the pressure wheel bracket.

[0017] In a preferred embodiment, a spring is provided between the bracket tail plate and the outer side of the guide groove.

[0018] The utility model provides a roof panel insulation cotton laying device, which has the following beneficial effects: through automated laying and precise cutting technology, the speed and quality of insulation cotton laying are greatly improved. The device can ensure that the insulation cotton fits tightly without gaps, and the edge processing is more refined and smooth, effectively avoiding the inconsistency problems caused by manual operation. At the same time, the automated operation method reduces manpower requirements, reduces construction costs, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 It is an axonometric view of the paving device of the utility model;

[0021] Figure 2 It is an axonometric view of the paving device of the utility model from another perspective;

[0022] Figure 3It is a cross-sectional view of the paving device of the utility model;

[0023] Figure 4 It is a cross-sectional view of the side frame of the utility model;

[0024] Figure 5 It is an axonometric view of the cutting assembly of the utility model;

[0025] Figure 6 It is a cross-sectional view of the press assembly of the utility model;

[0026] Figure 7 It is a top view of the paving device of the utility model;

[0027] Figure 8 It is a cross-sectional view of the edge ironing assembly of the present invention.

[0028] In the figure: frame assembly 1; side frame 101; support leg 102; cross plate 103; positioning slot 104; forward guide rail 105; electromagnet 106; loading assembly 2; forward support 201; forward vertical frame 202; loading truss 203; loading cross bar 204; pressing guide rail 205; ironing assembly 3; flip motor 301; flip plate 302; flip cross plate 303; ironing plate 304; cutting assembly 4; cutting support 401; mounting plate 402; cutting wire 403; heater 404; diverter plate 405; top plate 406; cutting guide rail 407; pressing assembly 5; pressing support 501; pressing cross beam 502; guide slot 503; rotating shaft bracket 504; rotating shaft 505; pressing roller bracket 506; bracket tail plate 507; pressing roller 508; roof panel 6; thermal insulation cotton 7. DETAILED DESCRIPTION

[0029] Example 1

[0030] like Figure 1-8 As shown, a roof panel insulation cotton laying device includes a frame assembly 1, a movable material loading assembly 2 is provided above the frame assembly 1, and a liftable material pressing assembly 5 is provided on one side of the material loading assembly 2;

[0031] A movable cutting assembly 4 is provided on one side of the frame assembly 1, and a plurality of ironing assemblies 3 are provided below the cutting assembly 4;

[0032] The frame assembly 1 includes a plurality of side frames 101, a transverse plate 103 is provided between the side frames 101, and a forward guide rail 105 is provided above the side frames 101, and the material loading assembly 2 moves on the forward guide rail 105;

[0033] The material loading assembly 2 includes a plurality of forward supports 201 , on which a forward stand 202 is provided. A pressing guide rail 205 is provided on one side of the forward stand 202 , and the pressing assembly 5 moves on the pressing guide rail 205 .

[0034] In the preferred embodiment, a plurality of positioning grooves 104 are provided on the horizontal plate 103, and an electromagnet 106 is provided above the interior of the positioning groove 104, and the electromagnet 106 is used to adsorb the roof panel 6;

[0035] A plurality of legs 102 are further provided below the side frame 101 , and the legs 102 are used to support the frame assembly 1 .

[0036] In the preferred embodiment, a loading truss 203 is provided above the forward stand 202, support plates are provided on both sides below the loading truss 203, and a loading cross bar 204 is provided between the support plates. The loading cross bar 204 is used to place the insulation cotton 7 rolls.

[0037] In the preferred embodiment, the ironing assembly 3 includes a flip motor 301, a flip plate 302 is provided at the output shaft end of the flip motor 301, a flip horizontal plate 303 is provided between the flip plates 302, and an ironing plate 304 is provided on one side of the flip horizontal plate 303, and the ironing plate 304 is used to iron the insulation cotton 7 on the end surface of the roof panel 6.

[0038] In a preferred embodiment, the edge ironing components 3 are symmetrically arranged at both ends of the positioning groove 104 .

[0039] In the preferred embodiment, the cutting assembly 4 includes a cutting support 401, which is arranged on a cutting guide rail 407. A mounting plate 402 is provided on one side of the cutting support 401, a heater 404 is provided below the mounting plate 402, a diverter plate 405 is provided above the mounting plate 402, a top plate 406 is provided at the top of the diverter plate 405, and a cutting wire 403 is provided between the top plate 406 and the mounting plate 402. The cutting wire 403 is used to cut the thermal insulation cotton 7.

[0040] In the preferred embodiment, the pressing assembly 5 includes a pressing support 501, which is arranged on the pressing guide rail 205. A pressing beam 502 is provided between the pressing supports 501. A plurality of guide grooves 503 are provided on one side of the pressing beam 502. The number of the guide grooves 503 is consistent with the number of the positioning grooves 104. The guide grooves 503 are used to assist in the discharge of the thermal insulation cotton 7.

[0041] In the preferred embodiment, a rotating shaft bracket 504 is provided on one side of the guide groove 503, a rotating shaft 505 is provided on the rotating shaft bracket 504, a pressure wheel bracket 506 is provided on the rotating shaft 505, a pressure wheel 508 is provided below the pressure wheel bracket 506, and a bracket tail plate 507 is provided at the tail of the pressure wheel bracket 506.

[0042] In a preferred embodiment, a spring is provided between the bracket tail plate 507 and the outer side of the guide groove 503 .

[0043] The detailed working process of a roof panel thermal insulation cotton laying device is as follows: a person manually places the roof panel 6 in the positioning groove 104, activates the electromagnet 106 to fix the roof panel 6 in the positioning groove 104, and manually applies adhesive evenly on the upper side of the roof panel 6. After the person leaves the device, the servo motor under the forward support 201 is activated to use the screw rod to control the forward stand 201 and the pressing assembly 5 to move toward the positioning groove 104. At the same time, the servo motor and the screw rod adjust the height of the pressing support 501 so that the pressing wheel 508 can tighten the thermal insulation cotton 7.

[0044] As the forward support 201 moves forward, the front end of the thermal insulation cotton 7 is aligned with the roof panel 6 and laid forward on the roof panel 6. After the forward support 201 moves to the other end, the cutting support 401 in the cutting assembly 4 is driven by the servo motor to make the cutting wire 403 cut through the thermal insulation cotton 7 in each positioning groove 104, cutting off the thermal insulation cotton 7, and then the forward support 201 returns to the zero point.

[0045] At this time, the flip motor 301 in the ironing assembly 3 is started, so that the ironing plate 304 irons the two ends of the thermal insulation cotton 7 to flatten the ends. After ironing is completed, the flip motor 301 resets the ironing plate 304 to zero, the electromagnet 106 is powered off, and the roof panel 6 that has been bonded can be manually taken out. This cycle can complete repeated work and improve production efficiency.

[0046] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A roof panel insulation cotton laying device, characterized by: It comprises a frame assembly (1), a movable material loading assembly (2) is provided above the frame assembly (1), and a liftable material pressing assembly (5) is provided on one side of the material loading assembly (2); A movable cutting assembly (4) is provided on one side of the frame assembly (1), and a plurality of ironing assemblies (3) are provided below the cutting assembly (4); The frame assembly (1) includes a plurality of side frames (101), a transverse plate (103) is provided between the side frames (101), a forward guide rail (105) is provided above the side frames (101), and the loading assembly (2) moves on the forward guide rail (105); The material loading assembly (2) comprises a plurality of forward supports (201), a forward stand (202) is provided on the forward supports (201), a material pressing guide rail (205) is provided on one side of the forward stand (202), and the material pressing assembly (5) moves on the material pressing guide rail (205).

2. The roof panel insulation cotton laying device according to claim 1, characterized in that: A plurality of positioning grooves (104) are provided on the horizontal plate (103), and an electromagnet (106) is provided above the interior of the positioning groove (104), and the electromagnet (106) is used to adsorb the roof panel (6); A plurality of supporting legs (102) are further provided below the side frame (101), and the supporting legs (102) are used to support the frame assembly (1).

3. The roof panel insulation cotton laying device according to claim 1, characterized in that: A loading truss (203) is provided above the forward stand (202), support plates are provided on both sides below the loading truss (203), and a loading crossbar (204) is provided between the support plates. The loading crossbar (204) is used to place the insulation cotton (7) roll material.

4. The roof panel insulation cotton laying device according to claim 1, characterized in that: The ironing assembly (3) comprises a turning motor (301), an output shaft end of the turning motor (301) is provided with a turning plate (302), a turning transverse plate (303) is provided between the turning plates (302), and an ironing plate (304) is provided on one side of the turning transverse plate (303), and the ironing plate (304) is used to iron the thermal insulation cotton (7) on the end surface of the roof panel (6).

5. The roof panel insulation cotton laying device according to claim 4, characterized in that: The edge ironing components (3) are symmetrically arranged at both ends of the positioning groove (104).

6. The roof panel thermal insulation cotton laying device according to claim 1, characterized in that: The cutting assembly (4) includes a cutting support (401), the cutting support (401) is arranged on a cutting guide rail (407), a mounting plate (402) is provided on one side of the cutting support (401), a heater (404) is provided below the mounting plate (402), a diverter plate (405) is provided above the mounting plate (402), a top plate (406) is provided at the top of the diverter plate (405), a cutting wire (403) is provided between the top plate (406) and the mounting plate (402), and the cutting wire (403) is used to cut the thermal insulation cotton (7).

7. The roof panel thermal insulation cotton laying device according to claim 1, characterized in that: The pressing assembly (5) includes a pressing support (501), which is arranged on a pressing guide rail (205). A pressing beam (502) is provided between the pressing supports (501), and a plurality of guide grooves (503) are provided on one side of the pressing beam (502). The number of the guide grooves (503) is the same as the number of the positioning grooves (104). The guide grooves (503) are used to assist in the discharge of the thermal insulation cotton (7).

8. The roof panel thermal insulation cotton laying device according to claim 7, characterized in that: A rotating shaft bracket (504) is provided on one side of the guide groove (503), a rotating shaft (505) is provided on the rotating shaft bracket (504), a pressure wheel bracket (506) is provided on the rotating shaft (505), a pressure wheel (508) is provided below the pressure wheel bracket (506), and a bracket tail plate (507) is provided at the tail of the pressure wheel bracket (506).

9. The roof panel thermal insulation cotton laying device according to claim 8, characterized in that: A spring is further provided between the bracket tail plate (507) and the outer side of the guide groove (503).