Motor integrated with torque sensing structure

By integrating the torque sensing structure with the motor, integrating the induction plate and the induction plate to monitor torque changes, the problem of easy damage to the external sensor is solved, and stable monitoring and accurate information acquisition within the motor are achieved.

CN223261409UActive Publication Date: 2025-08-22JINHUA ZHUOYUAN IND
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Patent Information

Application Number
CN202422253248.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-22
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The torque sensors of existing electric bicycles are usually external and are easily damaged and cannot effectively protect the torque sensing structure.

Method used

Design a motor with integrated torque sensing structure, integrate the torque sensor with the motor, monitor torque changes through the induction plate and the induction plate, and integrate the induction plate inside the motor to avoid external interference.

Benefits of technology

The internal protection of the torque sensing structure is realized, ensuring the accuracy and stability of monitoring information, and avoiding damage to external sensors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor integrated with a torque sensing structure, which is characterized in that the motor comprises a motor, a motor shaft is arranged on the motor, the motor is fixedly connected with a shell, the motor shaft is connected with a shell cover and is provided with an induction plate, an inner ring is arranged on the inner side of the shell cover, and the induction plate is connected with an abutting joint used for abutting against the inner wall of the inner ring. And an induction sheet is arranged on the plate body. Compared with the prior art, the utility model has the following beneficial effects: because the torque sensing structure and the motor are integrally arranged, monitoring can be started at a transmission end, because the torque sensing structure is integrated in the motor, the torque sensing structure is protected from external interference and even damage, and more accurate monitoring information can be obtained.
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Description

Technical Field

[0001] The utility model relates to a motor, and more particularly to a motor with an integrated torque sensing structure. Background Art

[0002] Existing electric bicycles monitor their motors while in motion, such as by monitoring motor torque in real time to ensure proper operation. However, most existing torque sensors are external, mounted on the frame to monitor torque changes. External sensors are unprotected and easily damaged. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a motor with an integrated torque sensing structure, which can solve the problem of how to protect the torque sensing structure.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a motor with an integrated torque sensing structure, comprising a motor, a motor shaft installed on the motor, a housing fixedly connected to the motor shaft, a housing cover connected to the motor shaft, and an induction plate installed thereon, an inner ring provided on the inner side of the housing cover, the induction plate connected to an abutment joint for abutting against the inner wall of the inner ring, and an induction sheet provided on the plate body.

[0005] In summary, the utility model has the following beneficial effects: the motor and the motor shaft rotate relative to each other, the abutment joint rubs against the inner wall of the inner ring and deforms accordingly, and transmits force to the sensing plate, and the sensing plate monitors the torque change by sensing the deformation of the sensing plate. Since the torque sensing structure is integrated with the motor, monitoring can be started at the transmission end. Since the torque sensing structure is integrated inside the motor, the torque sensing structure is protected from external interference or even damage, ensuring that more accurate monitoring information can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS

[0006] Figure 1 A schematic diagram of the three-dimensional structure of a motor with an integrated torque sensing structure;

[0007] Figure 2 A cross-sectional view of a motor with an integrated torque sensing structure;

[0008] Figure 3 Schematic diagram of the three-dimensional structure of the torque sensing structure;

[0009] Figure 4 is a cross-sectional view of the torque sensing structure;

[0010] Figure 5 Schematic diagram of the three-dimensional structure of the shell;

[0011] Figure 6 Schematic diagram of the three-dimensional structure of the sensor plate;

[0012] Figure 7 Schematic diagram of the three-dimensional structure of the shell cover;

[0013] Figure 8 Schematic diagram of the motor shaft connection structure. DETAILED DESCRIPTION

[0014] The present invention will be further described below in conjunction with the accompanying drawings and embodiments. Identical components are denoted by the same reference numerals. It should be noted that the terms "front," "rear," "left," "right," "upper," and "lower" used in the following description refer to directions in the accompanying drawings, and the terms "bottom," "top," "inner," and "outer" refer to directions toward or away from the geometric center of a particular component, respectively.

[0015] Reference Figure 1-8 As shown, a motor with an integrated torque sensing structure includes a motor 5, a motor shaft 6 is installed on the motor 5, the motor 5 is also fixedly connected to the shell 1, the motor shaft 6 is connected to the shell cover 2, and an induction plate 3 is installed, an inner ring 21 is provided on the inner side of the shell cover 2, the induction plate 3 is connected to an abutment head 4 for abutting against the inner wall of the inner ring 21, and an induction sheet 31 is provided on the plate body.

[0016] Through the above scheme, the motor 5 and the motor shaft 6 rotate relative to each other, the abutment head 4 rubs against the inner wall of the inner ring 21 and deforms accordingly, and transmits the force to the sensing plate 3. The sensing sheet 31 monitors the torque change by sensing the deformation of the sensing plate 3. Since the torque sensing structure is integrated with the motor 5, monitoring can be started at the transmission end. Since the torque sensing structure is integrated inside the motor 5, the torque sensing structure is protected from external interference or even damage, ensuring that more accurate monitoring information can be obtained.

[0017] As an improved specific embodiment, the shell 1 is provided with a step 11, the shell cover 2 is arranged on the step 11, the step 11 is provided with a mounting groove 12, the induction plate 3 is arranged in the mounting groove 12, and the edge of the shell cover 2 is also provided with an outer ring 22, and an annular groove 23 is formed between the inner ring 21 and the outer ring 22, the induction plate 31 is arranged in the annular groove 23, and the abutment head 4 is arranged tilted inward.

[0018] Through the above solution, the sensor plate 3 is installed in the mounting groove 12 and is covered by the housing cover 2, thus being built into the interior of the motor, providing protection and preventing leakage, thereby ensuring long-term and accurate monitoring. The abutment head 4 is tilted toward the motor shaft 6 to facilitate contact with the motor shaft 6, thereby achieving monitoring. The sensor plate 31 is arranged in the annular groove 23 to better ensure the safety of the motor.

[0019] As an improved specific embodiment, a mounting flange 14 is further provided on the shell 1, and the step 11 is provided on the mounting flange 14. The motor 5 is also provided with a monitoring part 51. The monitoring part 51 is provided with a accommodating cavity 52 and a mounting ring 53 for fixedly connected to the mounting flange 14. The side of the mounting flange 14 facing away from the shell cover 2 is in contact with the inner wall of the mounting ring 53. The mounting ring 53 is sleeved on the shell 1, and the shell cover 2 is arranged in the accommodating cavity 52.

[0020] Through the above solution, the mounting flange 14 is installed from the inside of the motor 5, allowing monitoring from the inside. This ensures a secure connection, reduces vibration, and enables more accurate monitoring. The torque sensing structure is disposed within the accommodating cavity 52 of the monitoring portion 51, thereby better protecting the torque sensing structure within the motor 5.

[0021] As an improved specific embodiment, the motor shaft 6 is further provided with a connecting groove 61 , and the shell cover 2 is further provided with a clamping block 26 for inserting into the connecting groove 61 , and the housing 1 is rotatably connected to the shell cover 2 .

[0022] The motor 5 and the motor shaft 6 rotate relative to each other, driving the housing 1 and the housing cover 2 to rotate relative to each other. Through the corresponding connection, the rotation can be better and more stable, maintaining the stability of the structure.

[0023] As an improved specific embodiment, the housing 1 is further provided with a first through hole 13 through which the motor shaft 6 passes, and the housing cover 2 is further provided with a second through hole 24 through which the motor shaft 6 passes.

[0024] The above solution facilitates the passage of the motor shaft 6 and avoids obstruction, thereby maintaining a stable connection.

[0025] As an improved specific embodiment, a mounting seat 25 is further provided on the shell cover 2 . The mounting seat 25 is provided with a mounting hole 251 . The mounting hole 251 is connected to an external plate 252 .

[0026] Through the above solution, the external board 252 can facilitate internal and external connections, play a certain protective role, and also help with installation and fixation.

[0027] As an improved specific implementation, the abutting head 4 includes a plurality of abutting strips 41 , and a friction head 42 is provided at the front end of each of the plurality of abutting strips 41 .

[0028] Through the above solution, the multiple friction heads 42 are in full contact and stably deformed under stress, thereby driving the sensing plate 3 to deform under stress, so as to achieve stable monitoring.

[0029] As an improved specific implementation, a plurality of connection blocks 32 are provided on the outer surface of the induction plate 3 .

[0030] Through the above solution, the space is supported to avoid friction or vibration. The induction sheet 31 is arranged between the two connecting blocks 32 to play a protective role.

[0031] As an improved specific implementation, the induction plate 3 is arc-shaped.

[0032] Through the above solution, uniform deformation can be achieved, force can be easily received, and better monitoring effect can be obtained.

[0033] As an improved specific implementation, there are multiple sensing sheets 31 , which are evenly distributed on the sensing plate 3 .

[0034] Through the above solution, different monitoring data can be obtained at different positions and different deformations, so that more accurate sensing monitoring can be performed.

[0035] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, certain improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.

Claims

1. A motor with an integrated torque sensing structure, comprising a motor (5), wherein a motor shaft (6) is mounted on the motor (5), and wherein: The motor (5) is also fixedly connected to a housing (1); the motor shaft (6) is connected to a housing cover (2) and is provided with an induction plate (3); an inner ring (21) is provided on the inner side of the housing cover (2); the induction plate (3) is connected to an abutting head (4) for abutting against the inner wall of the inner ring (21); and an induction sheet (31) is provided on the plate body.

2. The motor with integrated torque sensing structure according to claim 1, characterized in that: The shell (1) is provided with a step (11), the shell cover (2) is covered on the step (11), the step (11) is provided with a mounting groove (12), the induction plate (3) is arranged in the mounting groove (12), the edge of the shell cover (2) is further provided with an outer ring (22), an annular groove (23) is formed between the inner ring (21) and the outer ring (22), the induction plate (31) is arranged in the annular groove (23), and the abutment head (4) is arranged to be inclined inward.

3. The motor with integrated torque sensing structure according to claim 2, characterized in that: The housing (1) is further provided with a mounting flange (14), the step (11) is provided on the mounting flange (14), the motor (5) is further provided with a monitoring portion (51), the monitoring portion (51) is provided with a receiving cavity (52) and a mounting ring (53) for fixedly connecting with the mounting flange (14), the side of the mounting flange (14) facing away from the housing cover (2) is in contact with the inner wall of the mounting ring (53), the mounting ring (53) is sleeved on the housing (1), and the housing cover (2) is provided in the receiving cavity (52).

4. The motor with integrated torque sensing structure according to claim 1, characterized in that: The motor shaft (6) is further provided with a connecting groove (61), and the shell cover (2) is further provided with a clamping block (26) for inserting into the connecting groove (61). The housing (1) is rotatably connected to the shell cover (2).

5. The motor with integrated torque sensing structure according to claim 4, characterized in that: The housing (1) is further provided with a first through hole (13) through which the motor shaft (6) passes, and the housing cover (2) is further provided with a second through hole (24) through which the motor shaft (6) passes.

6. The motor with integrated torque sensing structure according to claim 5, characterized in that: The shell cover (2) is further provided with a mounting seat (25), the mounting seat (25) is provided with a mounting hole (251), and the mounting hole (251) is connected to an external plate (252).

7. The motor with an integrated torque sensing structure according to any one of claims 1 to 6, characterized in that: The abutting head (4) comprises a plurality of abutting strips (41), and the front ends of the plurality of abutting strips (41) are all provided with friction heads (42).

8. The motor with integrated torque sensing structure according to claim 7, characterized in that: A plurality of connection blocks (32) are provided on the outer side of the induction plate (3).

9. The motor with integrated torque sensing structure according to claim 7, characterized in that: The induction plate (3) is arc-shaped.

10. The motor with integrated torque sensing structure according to claim 7, characterized in that: There are multiple sensing sheets (31) which are evenly distributed on the sensing plate (3).