Device for removing peculiar smell of edible alcohol
Through the heating, stirring, extraction, activated carbon filtration and biological enzyme purification steps of the edible alcohol removal device, the problem of odor removal in edible alcohol production is solved, and the odor removal and impurities are effectively removed, the quality of alcohol is improved and environmental pollution is reduced.
Patent Information
- Application Number
- CN202422498525.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing edible alcohol production equipment cannot effectively remove odor components, resulting in impure alcohol quality and random discharge of odor gases leads to environmental pollution and waste of resources.
An odor removal device is adopted for edible alcohol, including the main frame, purification components and support components. Through heating, stirring, extraction, activated carbon filtration and biological enzyme purification, the odor and impurities in the alcohol are removed, and organic matter and sulfide are degraded using activated carbon plates and biological enzyme preparations.
It has achieved efficient removal of odors from edible alcohol, ensured that the quality of alcohol was pure, avoided environmental pollution and waste of resources, and improved the scope of application of alcohol.
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Figure CN223263624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of edible alcohol processing equipment, in particular to a device for removing odor from edible alcohol. Background Art
[0002] Edible alcohol is produced through fermentation and distillation of raw materials such as starch or molasses. Due to the diversity of these raw materials, different flavor compounds are retained in the distilled edible alcohol. These compounds not only give the alcohol its unique flavor, but may also introduce off-flavor components. The presence of these off-flavor components can seriously affect the quality of the subsequent alcohol consumed, rendering the flavor less than pure and potentially leading to consumer rejection and dissatisfaction.
[0003] Edible alcohol is widely used in the food industry, particularly in alcohol production, food additives, and condiments. However, existing edible alcohol production equipment often fails to effectively remove odorous components during the processing process, limiting its application. Furthermore, the odorous gases that are simply removed are often discharged indiscriminately, causing environmental pollution and wasting resources. Utility Model Content
[0004] In order to solve the problem that the existing edible alcohol production equipment in the prior art is often unable to effectively remove odor components and odorous gases cannot be treated during the processing process, the present application provides an edible alcohol odor removal device to solve the above problems.
[0005] In order to achieve the above objectives, the technical solutions adopted in this application are:
[0006] A device for removing odor from edible alcohol comprises a main frame, a purification component, and a support component. The main frame comprises a liquid storage tank and an air collecting hood. The support component is arranged on the bottom surface of the liquid storage tank, and the air collecting hood is mounted on the top surface of the liquid storage tank. One end of the liquid storage tank is a liquid inlet end, and the other end of the liquid storage tank is connected to a filter component. The liquid storage tank is further provided with a plurality of stirring elements for accelerating the volatilization of odor in alcohol.
[0007] The top of the air collecting hood is provided with a plurality of extraction components for extracting odors, the extraction components are connected with a plurality of air outlets opened on the top of the air collecting hood, and one end of the plurality of extraction components is connected with the purification component.
[0008] As a further improvement of the present invention, the stirring member is an electrically driven propeller fan, which is installed inside the liquid tank through a fixing seat, and the spiral blades on the propeller fan are parallel to the direction of alcohol flow.
[0009] As a further improvement of the present invention, the main frame also includes a first activated carbon plate and a supporting plate. At least four supporting plates are provided and are respectively installed on the upper ends of the four inner walls of the liquid storage box. The first activated carbon plate is installed and fixed on the top surfaces of multiple supporting plates.
[0010] As a further improvement of the present invention, the liquid inlet end of the liquid storage tank is also connected to a heating component and an electric heating pipe, the heating component includes a heating box, the heating box is connected to the liquid storage tank, two slow flow plates are staggered inside the heating box, at least two electric heating pipes are provided, and are respectively installed between the two slow flow plates and on the upper part of the inner wall of the heating box, and a liquid inlet pipe is also provided on the top surface of the heating box.
[0011] As a further improvement of the present invention, the extraction component includes an extraction box and an exhaust fan. The extraction box is installed on the top surface of the air collecting hood and surrounds the air outlet. The exhaust fan is installed inside the extraction box and opposite to the air outlet. An air supply port connected to the purification component is also provided on the top of the extraction box.
[0012] As a further improvement of the present invention, the filter component includes a filter box and a mounting seat. The filter box is arranged at the lower end surface of the liquid storage box and is connected to the liquid outlet opened on the bottom surface of the liquid storage box. The mounting seat is fixed inside the filter box and is located at the lower end of the liquid outlet. A second activated carbon plate is clamped inside the mounting seat. The top surface of the filter box is also provided with multiple air outlet holes.
[0013] As a further improvement of the present invention, a circulation slot is provided on the bottom surface of the liquid storage box, the concave surface of the circulation slot is lower than the inner bottom surface of the liquid storage box, and the liquid outlet is located inside the concave surface of the circulation slot.
[0014] As a further improvement of the present invention, the purification component includes a guide pipe, an air supply pipe and a purification barrel filled with purified liquid. One end of the guide pipe is connected to the multiple extraction boxes, and the other end of the guide pipe is connected to the air supply pipe. The end of the air supply pipe not connected to the guide pipe extends into the interior of the purification barrel. A drain pipe is also provided at the bottom of the purification barrel, and the drain pipe is provided with a valve.
[0015] As a further improvement of the present invention, the purification liquid loaded inside the purification barrel is a liquid obtained by fusion of a biological enzyme preparation and water, and the total amount of the purification liquid inside the purification barrel is less than two-thirds of the volume.
[0016] Compared with the prior art, the technical solution provided by this utility model has the following advantages and effects:
[0017] 1. The main function of the device involved in this application is to efficiently remove the bad smell in edible alcohol. In the actual operation process, the operator must first introduce the edible alcohol into the heating component, and then start the heating program to accelerate the volatilization process of the odor components in the alcohol. The heated alcohol then enters the liquid storage tank and circulates inside it. During this process, the operation of the stirring element will increase the contact area between the alcohol and the air, thereby further promoting the volatilization rate of the odor components. At the same time, the activation of the extraction component can not only effectively extract and discharge the odorous gas, but also reduce the gas concentration in the liquid storage tank. In addition, the first activated carbon plate provided at the upper end of the liquid storage tank can deeply purify the odorous gas. When the alcohol that has undergone the above treatment flows to the liquid outlet end of the storage box, it will continue to flow into the filter component. At this stage, the second activated carbon plate in the filter component will once again deeply adsorb the odorous components remaining in the alcohol, and simultaneously filter out various impurities in the alcohol to ensure the purity and quality of the final product.
[0018] 2. The purification component in this application can purify the odorous gas extracted from the extraction component, and degrade the organic matter in the alcohol and decompose the sulfide in the alcohol through the liquid formed by the fusion of the biological enzyme preparation and water contained in the purification barrel, thereby converting these compounds into odorless or non-irritating substances, and finally discharge them through the drain pipe, avoiding certain environmental pollution and waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0020] Figure 1 It is an axonometric drawing of the present utility model;
[0021] Figure 2 It is an axonometric drawing of the present invention from another angle;
[0022] Figure 3 It is the main view of the utility model;
[0023] Figure 4 yes Figure 3 Section view along the cutting symbol AA;
[0024] Figure 5 yes Figure 3 Section view along the section symbol BB;
[0025] Figure 6 It is a left view of the utility model;
[0026] Figure 7 yes Figure 6 Section view along the cutting symbol CC.
[0027] In the figure: 10, main frame; 110, liquid storage box; 120, air collecting hood; 130, first activated carbon plate; 140, stirring member; 150, supporting plate; 160, air outlet; 20, heating component; 210, heating box; 220, slow flow plate; 230, electric heating tube; 240, liquid inlet pipe; 30, extraction component; 310, extraction box; 320, exhaust fan; 330, air outlet; 40, filter component; 410, filter box; 420, mounting base; 430, second activated carbon plate; 440, air outlet; 450, liquid outlet pipe; 50, purification component; 510, guide pipe; 520, air supply pipe; 530, purification barrel; 540, drain pipe; 550, valve; 60, supporting component; 70, circulation slot. DETAILED DESCRIPTION
[0028] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0029] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.
[0030] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0031] In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0032] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not necessarily imply that a component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical" and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0033] It should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0034] Example:
[0035] A device for removing odor from edible alcohol includes a main frame 10, a purification component 50, and a support component 60. The main frame 10 includes a liquid storage tank 110 and an air collecting hood 120. The support component 60 is disposed on the bottom surface of the liquid storage tank 110, and the air collecting hood 120 is mounted on the top surface of the liquid storage tank 110. One end of the liquid storage tank 110 is a liquid inlet end, and the other end of the liquid storage tank 110 is connected to a filter component 40. The liquid storage tank 110 is further provided with a plurality of stirring members 140 for accelerating the volatilization of odor in alcohol.
[0036] A plurality of extraction components 30 for extracting odor are provided on the top of the air collecting hood 120 . The extraction components 30 are connected to a plurality of air outlets 160 opened on the top of the air collecting hood 120 , and one end of the plurality of extraction components 30 are all connected to the purification component 50 .
[0037] To explain, the liquid tank 110 is mainly used to store edible alcohol to be processed. One end of the liquid tank 110 is the liquid inlet end, which is convenient for pouring alcohol in. The other end of the liquid tank 110 is connected to the filter component 40, which is responsible for further purifying impurities and odors in the alcohol. The gas collecting hood 120 is installed on the top surface of the liquid tank 110, and is mainly used to collect odorous gases released by the alcohol during heating and stirring. A plurality of air outlets 160 are provided on the top to facilitate the extraction component 30 to extract the odorous gases. Among them, the plurality of stirring members 140 arranged inside the liquid tank 110 can accelerate the volatilization of odorous components in the alcohol. Through stirring, the contact area between alcohol and air is increased, which promotes the dissipation of odor.
[0038] Specifically, multiple extraction components 30 disposed at the top of the gas hood 120 are used to extract odorous gases to the purification component 50. These extraction components 30 are connected to the gas outlet 160 at the top of the gas hood 120, and can effectively guide the collected odorous gases to the purification process. The purification component 50 can degrade odors and convert organic matter and sulfides into odorless or non-irritating substances.
[0039] Combined with the accompanying drawings Figure 1-Figure 7 As shown, the stirring member 140 is an electrically driven propeller fan, which is mounted inside the liquid tank 110 through a fixing seat, and the spiral blades on the propeller fan are parallel to the direction of alcohol flow. The main frame 10 also includes a first activated carbon plate 130 and a supporting plate 150. At least four supporting plates 150 are provided and are respectively mounted on the upper ends of the four inner walls of the liquid tank 110. The first activated carbon plate 130 is mounted and fixed on the top surfaces of multiple supporting plates 150.
[0040] It should be noted that the propeller is powered by electricity and automatically rotates to stir the liquid, achieving higher efficiency and a more uniform stirring effect. The propeller is composed of multiple spiral blades that effectively propel the liquid and accelerate its flow during rotation. The spiral blades are designed to be parallel to the flow direction, maximizing stirring efficiency. The first activated carbon plate 130 further adsorbs and purifies trace odorous substances remaining in the alcohol after treatment by the filter element 40. Because activated carbon has an extremely high adsorption capacity, it can effectively capture and fix these difficult-to-remove odor molecules, thereby ensuring that the final output alcohol meets high quality standards.
[0041] Combined with the accompanying drawings Figure 1-Figure 7As shown, the liquid inlet end of the liquid storage tank 110 is also connected to a heating component 20 and an electric heating pipe 230. The heating component 20 includes a heating box 210, and the heating box 210 is connected to the liquid storage tank 110. Two slow flow plates 220 are staggered inside the heating box 210. At least two electric heating pipes 230 are provided and are respectively installed between the two slow flow plates 220 and on the upper part of the inner wall of the heating box 210. A liquid inlet pipe 240 is also provided on the top surface of the heating box 210.
[0042] It should be noted that heating alcohol can accelerate the volatilization of odorous components in the alcohol, thereby accelerating the removal of odorous substances. The two slow-flow plates 220 installed inside the heating box 210 ensure uniform alcohol flow during the heating process, ensuring a more uniform heating effect and preventing local overheating that may damage the alcohol quality. The liquid inlet pipe 240 is used to introduce alcohol from the liquid storage tank 110 into the heating box 210, ensuring the fluidity and continuity of the alcohol before heating.
[0043] Combined with the accompanying drawings Figure 1-Figure 7 As shown, the extraction component 30 includes an extraction box 310 and an exhaust fan 320. The extraction box 310 is installed on the top surface of the air collecting hood 120 and surrounds the air outlet 160. The exhaust fan 320 is installed inside the extraction box 310 and opposite to the air outlet 160. The top of the extraction box 310 is also provided with an air supply port 330 connected to the purification component 50.
[0044] To be clear, the exhaust fan 320 is used to generate negative pressure, thereby sucking the odorous gases collected in the gas collection hood 120 into the extraction box 310. The power and air volume of the exhaust fan 320 can be set or adjusted by the operator according to actual conditions to ensure that a large amount of odorous gases can be effectively processed while maintaining a low noise level.
[0045] Combined with the accompanying drawings Figure 1-Figure 7 As shown, the filter component 40 includes a filter box 410 and a mounting seat 420. The filter box 410 is arranged at the lower end surface of the liquid storage box 110 and is connected to the liquid outlet opened on the bottom surface of the liquid storage box 110. The mounting seat 420 is fixed inside the filter box 410 and is located at the lower end of the liquid outlet. A second activated carbon plate 430 is clamped inside the mounting seat 420. The top surface of the filter box 410 is also provided with a plurality of air outlet holes 440. The bottom surface of the liquid storage box 110 is provided with a circulation slot 70. The concave surface of the circulation slot 70 is lower than the inner bottom surface of the liquid storage box 110, and the liquid outlet is located inside the concave surface of the circulation slot 70.
[0046] It is explained that the filter component 40 is to ensure that the alcohol can be further purified after being heated and stirred. The mounting seat 420 inside the filter box 410 is fixed with a second activated carbon plate 430, which can absorb residual odor substances in the alcohol and further improve the purity of the alcohol. The drain pipe 540 at the bottom of the filter box 410 is used to discharge the purified alcohol to ensure the continuous flow of alcohol. The multiple air outlets 440 opened on the top surface of the filter box 410 allow a small amount of gas generated by the alcohol during the purification process to be discharged, avoiding excessive pressure affecting the filtering effect. The circulation slot 70 opened on the bottom surface of the liquid storage box 110 and the liquid outlet are located inside the concave surface of the circulation slot 70 to ensure that the alcohol can fully flow through the activated carbon plate before being discharged, thereby achieving the best purification effect.
[0047] Combined with the accompanying drawings Figure 1-Figure 7 As shown, the purification component 50 includes a guide pipe 510, an air supply pipe 520 and a purification barrel 530 filled with purified liquid. One end of the guide pipe 510 is connected to the multiple extraction boxes 310, and the other end of the guide pipe 510 is connected to the air supply pipe 520. The end of the air supply pipe 520 that is not connected to the guide pipe 510 extends into the interior of the purification barrel 530. A drain pipe 540 is also provided at the bottom of the purification barrel 530, and the drain pipe 540 is provided with a valve 550. The purified liquid loaded inside the purification barrel 530 is a liquid obtained by fusion of a biological enzyme preparation and water. The total amount of the purified liquid inside the purification barrel 530 is less than two-thirds of the volume.
[0048] To illustrate, the guide tube 510 and air supply tube 520 effectively direct odorous gases into the purification barrel 530. The liquid, a mixture of enzyme preparation and water, contained within the purification barrel 530 reacts chemically with the odorous gases, degrading the harmful components. The drain pipe 540 and valve 550 at the bottom of the purification barrel 530 allow for easy drainage and replacement of the purified liquid after a period of use, ensuring continued purification effectiveness.
[0049] Specifically, bioenzyme preparations are highly effective biocatalysts that accelerate the decomposition of organic matter in odorous gases, converting it into harmless substances. Since the total amount of purified liquid is less than two-thirds of the volume, this provides ample space for full contact between the gas and liquid, thereby improving purification efficiency. Furthermore, the design of purification barrel 530 also takes into account operational convenience. Valve 550 allows for easy discharge of purified liquid and replenishment, ensuring the continuity and stability of the purification process.
[0050] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A device for removing odor from edible alcohol, characterized by: The invention comprises a main frame (10), a purification component (50) and a support component (60), wherein the main frame (10) comprises a liquid storage box (110) and an air collecting cover (120), the support component (60) is arranged on the bottom surface of the liquid storage box (110), and the air collecting cover (120) is installed on the top surface of the liquid storage box (110), one end of the liquid storage box (110) is a liquid inlet end, and the other end of the liquid storage box (110) is connected to a filter component (40), and a plurality of stirring members (140) for accelerating the volatilization of odor in alcohol are further arranged inside the liquid storage box (110); A plurality of extraction components (30) for extracting odor are provided on the top of the gas collecting hood (120), the extraction components (30) are connected to a plurality of air outlets (160) opened on the top of the gas collecting hood (120), and one end of the plurality of extraction components (30) is connected to the purification component (50).
2. The edible alcohol odor removal device according to claim 1, characterized in that: The stirring member (140) is an electrically driven propeller fan, which is mounted inside the liquid storage tank (110) via a fixing seat, and the spiral blades on the propeller fan are parallel to the direction of alcohol flow.
3. The edible alcohol odor removal device according to claim 2, characterized in that: The main frame (10) further comprises a first activated carbon plate (130) and a supporting plate (150), wherein at least four supporting plates (150) are provided and are respectively mounted on the upper ends of the four inner walls of the liquid storage box (110), and the first activated carbon plate (130) is mounted and fixed on the top surfaces of the plurality of supporting plates (150).
4. The edible alcohol odor removal device according to claim 3, characterized in that: The liquid inlet end of the liquid storage box (110) is also connected to a heating component (20) and an electric heating pipe (230), the heating component (20) includes a heating box (210), the heating box (210) is communicated with the liquid storage box (110), two slow flow plates (220) are staggered inside the heating box (210), at least two electric heating pipes (230) are provided, and are respectively installed between the two slow flow plates (220) and on the upper part of the inner wall surface of the heating box (210), and the top surface of the heating box (210) is also provided with a liquid inlet pipe (240).
5. The device for removing odor from edible alcohol according to claim 4, characterized in that: The extraction component (30) includes an extraction box (310) and an exhaust fan (320). The extraction box (310) is installed on the top surface of the air collecting hood (120) and surrounds the air outlet (160). The exhaust fan (320) is installed inside the extraction box (310) and is opposite to the air outlet (160). The top of the extraction box (310) is also provided with an air supply port (330) connected to the purification component (50).
6. The device for removing odor from edible alcohol according to claim 5, characterized in that: The filter component (40) includes a filter box (410) and a mounting seat (420). The filter box (410) is arranged at the lower end surface of the liquid storage box (110) and is connected to the liquid outlet opened on the bottom surface of the liquid storage box (110). The mounting seat (420) is fixed inside the filter box (410) and is located at the lower end of the liquid outlet. A second activated carbon plate (430) is clamped inside the mounting seat (420). The top surface of the filter box (410) is also provided with a plurality of air outlet holes (440).
7. The device for removing odor from edible alcohol according to claim 6, characterized in that: The bottom surface of the liquid storage box (110) is provided with a circulation slot (70), the concave surface of the circulation slot (70) is lower than the inner bottom surface of the liquid storage box (110), and the liquid outlet is located inside the concave surface of the circulation slot (70).
8. The device for removing odor from edible alcohol according to claim 7, characterized in that: The purification component (50) includes a guide pipe (510), an air supply pipe (520) and a purification barrel (530) filled with purified liquid. One end of the guide pipe (510) is connected to the plurality of extraction boxes (310), and the other end of the guide pipe (510) is connected to the air supply pipe (520). The end of the air supply pipe (520) not connected to the guide pipe (510) extends into the interior of the purification barrel (530). A drain pipe (540) is also provided at the bottom of the purification barrel (530), and the drain pipe (540) is provided with a valve (550).
9. The device for removing odor from edible alcohol according to claim 8, characterized in that: The purification liquid loaded inside the purification barrel (530) is a liquid obtained by fusion of a biological enzyme preparation and water, and the total amount of the purification liquid inside the purification barrel (530) is less than two-thirds of the volume.