Color tube ultraviolet laser scribing device

By using a combination of ultraviolet laser marking mechanism and limit workpieces on colored pipe fittings, the efficient and clear 240° marking of colored pipe fittings is achieved, solving the problems of high consumables and cumbersome operations in the existing technology, and improving the identification efficiency of air suspension systems in new energy vehicles.

CN223264978UActive Publication Date: 2025-08-26HEBEI YADA AUTOMOTIVE PLASTIC PROD CO LTD WUHAN BRANCH
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Patent Information

Application Number
CN202422528052.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Priority Date
2023-12-21
Filing Date
2024-10-18
Publication Date
2025-08-26
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The prior art cannot efficiently realize scribe lines greater than 240° on colored pipe fittings, and the ink jet pad printing method is costly and cumbersome, and the ink is easy to fall off, making it difficult to meet the identification needs of air suspension systems in new energy vehicles.

Method used

UV laser marking mechanism is adopted, and laser marking is performed on the upper and lower surfaces of the colored tubes through two sets of vertically arranged ultraviolet laser heads at the same time. Combined with lifting and horizontal movement adjustment tooling and limit tooling, a variety of colored tube fittings can be achieved at one time 240° marking without flipping.

Benefits of technology

Improves the scribing efficiency, from 30 seconds/root to 10 seconds/root. The scribing is clear and controllable in depth, not easy to fall off, reduces the cost of consumables, simplifies maintenance operations, and is suitable for a variety of colored plastic pipe fittings.

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Abstract

The utility model relates to an ultraviolet laser scribing device for a color tube, which comprises a cabinet provided with a cantilever plate; a through hole is formed in the cantilever plate, and a pipe fitting limiting tool is mounted at the through hole; the two ultraviolet laser marking mechanisms are installed on the upper portion and the lower portion of the cantilever plate correspondingly. Each ultraviolet laser marking mechanism comprises a lifting and transverse moving adjusting tool and an ultraviolet laser emitting head installed on the lifting and transverse moving adjusting tool. The pipe fitting limiting tool is provided with a U-shaped open groove used for containing a color pipe and a through opening communicated with the penetrating opening, the pipe fitting limiting tool is detachably installed on the cantilever plate through a bolt, and in-place sensors which are symmetrically arranged are installed on the pipe fitting limiting tool. According to the utility model, 240-degree scribing of various colorful pipe fittings can be realized through one-time action without overturning, and the scribing is clear, controllable in depth, not easy to fall off and clean integrally.
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Description

Technical Field

[0001] The utility model relates to the technical field of marking devices, in particular to a color tube ultraviolet laser marking device. Background Art

[0002] With the development of the new energy vehicle industry, comfort requirements are becoming increasingly higher. Many models are equipped with air suspension systems. The system pipes are made of plastic pipes in various colors (such as red, yellow, green, purple, blue, etc.), and two lines greater than 240° are required on the ends to identify the assembly position of the quick-connect connector; in order to identify the assembly position of the quick-connect connector.

[0003] However, conventional laser marking equipment cannot be used to mark colored tubes. The original marking method, inkjet pad printing, requires a complete flip to achieve markings greater than 240°. This method suffers from poor ink adhesion, easy detachment, and staining, cumbersome maintenance, high consumable costs, and low operating efficiency. Furthermore, inkjet pad printing marking uses inks with low adhesion, easily scraped off, and high consumable costs. Furthermore, it can only mark one-third of the tube's circumference at a time. For markings greater than 240°, the formed tube must be flipped over. Since most products are irregularly shaped (i.e., non-straight tubes), the flipping process is time-consuming and labor-intensive, and consumable costs are high. Utility Model Content

[0004] Based on this, it is necessary to provide a color tube UV laser marking device to address the above technical problems, which can achieve 240° marking of multiple color tubes in one action without flipping, and the marking is clear, the depth is controllable, not easy to fall off, and the overall cleaning.

[0005] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0006] A color tube ultraviolet laser marking device, comprising:

[0007] A cabinet, wherein a cantilever plate is provided on the cabinet; a through-hole is provided on the cantilever plate, and a pipe limiting tool is installed at the through-hole;

[0008] Two ultraviolet laser marking mechanisms, the two ultraviolet laser marking mechanisms are respectively installed on the upper and lower parts of the cantilever plate; each of the ultraviolet laser marking mechanisms includes a lifting and lateral adjustment tooling and an ultraviolet laser emission head installed on the lifting and lateral adjustment tooling; the ultraviolet laser emission heads of the two ultraviolet laser marking mechanisms are located in the same vertical direction;

[0009] The pipe limiting tool is provided with a U-shaped opening groove for placing the colored tube and a through opening connected to the through opening. The pipe limiting tool is detachably mounted on the cantilever plate by bolts. The pipe limiting tool is equipped with symmetrically arranged in-place sensors. The pipe limiting tool is provided with a hole groove connected to the U-shaped opening groove, and the detection ends of the two in-place sensors are mounted at both ends of the hole groove.

[0010] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the present invention, two groups of U-shaped opening grooves are provided on the tube limiting tool, and the two groups of U-shaped opening grooves are staggered and located on different sides of the tube limiting tool.

[0011] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the present invention, the lifting and lateral adjustment tooling includes a first mechanical slide and a second mechanical slide, and the first mechanical slide and the second mechanical slide are arranged vertically.

[0012] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the present invention, a tube pressing assembly is installed on the tube limiting tool, and the tube pressing assembly includes a driving member and a tube pressing member installed at the output end of the driving member; the driving member is used to drive the tube pressing member to abut and press or move away from the end portion of the color tube.

[0013] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the utility model, one end of the tube pressing member has a pressing block, and the other end is rotatably connected to the support column. The side of the tube pressing member close to the support column is hinged to the transmission rod, and the transmission rod is hinged to the output end of the driving member to drive the pressing block to flip and rotate through the telescopic movement of the driving member.

[0014] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the utility model, one end of the tube pressing member has a pressing block, and the other end is rotatably connected to the output end of the driving member. The side of the tube pressing member close to the output end is hinged to the transmission rod, and the transmission rod is hinged to the support column to drive the pressing block to flip and rotate through the telescopic movement of the driving member.

[0015] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the present invention, the tube pressing member can also be fixedly installed at the output end of the driving member.

[0016] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the present invention, the color tube is a non-linear colored plastic.

[0017] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the present invention, one end of the non-linear tube is a U-shaped side end, an L-shaped side end or an obtuse-angle side end, and its straight end side serves as the side to be marked and is placed in the U-shaped opening groove.

[0018] As a preferred embodiment of the color tube ultraviolet laser marking device provided by the utility model, it also includes a central control computer, and the central control computer is electrically connected to the two ultraviolet laser marking mechanisms.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] The utility model provides a colored tube UV laser marking device, which places the tube in a U-shaped opening groove on a tube limiting tooling, and two UV laser marking mechanisms emit UV light, which simultaneously performs laser marking and marking on the upper and lower surfaces of the colored tube, achieving a marking range of more than 240° at one time without turning over, and the tube marking efficiency is improved from 30 seconds / tube for a single double line to 10 seconds / tube, and can achieve 240° marking of a variety of colored tubes in one action without turning over, and the marking is clear; the marking position of the tube and the distance between the UV laser emitter head and the tube can be adjusted by lifting and lateral adjustment of the tooling, thereby adjusting the marking depth of the tube, and the marking depth is controllable, not easy to fall off, and the overall clean; it can be applied to a variety of colored plastic tubes to achieve marking of the entire tube body, improve work efficiency, reduce quality risks, facilitate maintenance, require no consumables, and reduce costs. After UV double-head laser marking, the mark is permanent and difficult to remove, there is basically no consumables for subsequent use, and the product to be processed does not need to be turned over and can be marked on both sides at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the solutions in the present invention, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a schematic diagram of the three-dimensional structure of the color tube ultraviolet laser marking device provided by the utility model;

[0023] Figure 2 This is a front structural diagram of the color tube ultraviolet laser marking device provided by the utility model;

[0024] Figure 3 for Figure 1 Schematic diagram of the decomposition;

[0025] Figure 4This is a schematic diagram of the structure of the pipe limiting fixture and the colored pipe of the utility model;

[0026] Figure 5 A three-dimensional diagram of the pipe limiting tooling of the utility model from another perspective;

[0027] Figure 6 This is another structural schematic diagram of the pipe limiting tooling of the utility model;

[0028] Figure 7 This is a schematic diagram of another color tube of the present invention;

[0029] Figure 8 This is a schematic diagram of another color tube of the present invention.

[0030] The markings in the figure are as follows: 1. Cabinet; 2. Cantilever plate; 3. Through-hole; 4. Pipe limiting fixture; 41. U-shaped opening groove; 42. Through-hole; 43. In-position sensor; 44. Hole groove; 45. Driving part; 451. Telescopic cylinder; 425. Output end; 46. Pipe pressing fitting; 462. Transmission rod; 461. Pressing block; 463. Support column; 5. UV laser emitter head; 6. First mechanical slide; 7. Second mechanical slide; 8. Central control computer; 9. Color tube. DETAILED DESCRIPTION

[0031] In order to help those skilled in the art better understand the present invention, the following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0032] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0033] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.

[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0035] As mentioned in the background art, conventional laser marking equipment cannot be used to identify colored tubes. The original marking method, inkjet pad printing, requires flipping the tube to achieve markings greater than 240°. This method suffers from poor ink adhesion, easy detachment, and staining, cumbersome maintenance, high consumable costs, and low operating efficiency. Furthermore, inkjet pad printing marking uses ink with low adhesion, easily scraped off, and high consumable costs. Furthermore, it can only mark one-third of the tube circumference at a time. If markings greater than 240° are required, the formed tube must be flipped over. Since most products are irregularly shaped, i.e., non-straight tubes, the flipping process is time-consuming and labor-intensive, and the consumable costs are high.

[0036] In order to solve this technical problem, the utility model provides a color tube ultraviolet laser marking device, please refer to Figure 1-5 , specifically including:

[0037] Cabinet 1, cabinet 1 is provided with a cantilever plate 2; cantilever plate 2 is provided with a through-hole 3, through-hole 3 is installed with a pipe limiting tool 4; pipe limiting tool 4 is provided with a U-shaped opening groove 41 for placing a color tube 9;

[0038] Two ultraviolet laser marking mechanisms are respectively installed on the upper and lower parts of the cantilever plate 2 near the through-hole 3; the ultraviolet laser marking mechanism includes a lifting and lateral adjustment tooling and an ultraviolet laser emission head 5 installed on the lifting and lateral adjustment tooling. The ultraviolet laser head is selected to realize laser marking and marking of multiple color tubes 9. Ordinary laser heads cannot realize color marking such as: red, yellow, green, purple, blue, etc.; the ultraviolet laser emission heads 5 of the two ultraviolet laser marking mechanisms are located in the same vertical direction; the lifting and lateral adjustment tooling includes a first mechanical slide 6 and a second mechanical slide 7, and the first mechanical slide 6 and the second mechanical slide 7 are arranged vertically.

[0039] Please refer to Figure 4 、 5The pipe stopper 4 has two sets of U-shaped openings 41, which are staggered and located on different sides of the pipe stopper 4. This design prevents interference with the equipment or tooling due to the different shapes of the pipes to be marked, such as U-shaped and S-shaped. Therefore, two workstations are designed to accommodate pipes of different shapes. The pipe stopper 4 is provided with a through-port 42 that communicates with the through-port 3. The pipe stopper 4 is removably mounted on the cantilever plate 2 using bolts (the bolts and screw holes are not shown in the figure). The pipe stopper 4 can be removed and replaced to meet the marking requirements of pipes of different diameters. The pipe limiting tool 4 is equipped with symmetrically arranged in-place sensors 43. The pipe limiting tool 4 is provided with a hole groove 44 that is connected to the two U-shaped opening grooves 41. The detection ends of the two in-place sensors 43 are installed at both ends of the hole groove 44; the in-place sensor 43 is preferably an infrared sensor or other sensor with in-place signal transmission. The internal structure and principle of the in-place sensor 43 are not within the scope of protection of this case and will not be further elaborated or limited here.

[0040] The utility model provides a color tube ultraviolet laser marking device, which places the tube in the U-shaped opening groove 41 on the tube limiting tool 4, and the two ultraviolet laser marking mechanisms emit ultraviolet light, which respectively marks the upper and lower surfaces of the tube. The ultraviolet light can simultaneously perform laser marking and marking on the upper and lower surfaces of the color tube, achieving a marking range of more than 240° at one time without turning over (the 240° here means that the arc of the marking on the upper and lower surfaces of the color tube is more than 240° in total, which can be understood as the upper ultraviolet laser emission head marks a 120° mark, and the lower ultraviolet laser emission head marks a 120° mark). Marking 120° lines), the marking efficiency of pipe fittings is improved from 30 seconds / piece for a single double line to 10 seconds / piece, and it can achieve 240° marking of various colored pipe fittings in one action without flipping, and the marking is clear. The marking position of the pipe fitting and the distance between the UV laser emitter head 6 and the pipe fitting can be adjusted by lifting and lateral adjustment of the tooling, thereby adjusting the marking depth of the pipe fitting. The marking depth is controllable, not easy to fall off, and the overall cleaning is achieved; it can be applied to a variety of colored plastic pipe fittings to achieve marking of the entire pipe body, improve work efficiency, reduce quality risks, facilitate maintenance, require no consumables, and reduce costs.

[0041] The tube limiting fixture 4 is mounted with a tube pressing assembly, which includes a driver 45 and a tube pressing member 46 mounted at the output end of the driver 45. The driver 45 is used to drive the tube pressing member 46 to abut against or press the end of the color tube 9. Furthermore, the driver 45 is a telescopic cylinder 451, or alternatively, a telescopic motor.

[0042] One end of the tube pressing member 46 has a pressing block 461 for pressing the end portion of the color tube 9. The pressing block 461 can be a flexible pressing block 461, and the flexible pressing block 461 can be made of rubber or silicone to press the end portion of the tube without damaging it.

[0043] In one embodiment, please refer to Figure 4 、 5 The other end of the pipe pressing member 46 is rotatably connected to the support column 463, which can be fixed to the fixing member at the top of the telescopic cylinder 451 or to the pipe limiting fixture 4; the side of the pipe pressing member 46 close to the support column 463 is hinged to the transmission rod 462, which is further hinged to the output end 452 of the telescopic cylinder 451, so that the telescopic movement of the telescopic cylinder 451 drives the pressing block 461 to flip and rotate. In another embodiment, please refer to Figure 6 The other end of the pipe pressing member 46 is rotatably connected to the output end 452. The side of the pipe pressing member 46 near the output end 452 is hingedly connected to a transmission rod 462, which is further hingedly connected to the support column 453. The telescopic movement of the telescopic cylinder 451 drives the pressure block 461 to flip and rotate. In another embodiment, the pipe pressing member 46 can also be fixedly installed at the output end of the driving member 45, and the driving member 45 drives the pipe pressing member 46 to move up and down.

[0044] The color tube 9 is a linear tube or a non-linear tube. Figure 4 、 7 8. One end of the non-linear tube can be a U-shaped end 91, an L-shaped end 92, or an obtuse-angle end 93, or any other irregular end with a straight end. The straight ends 911, 921, and 931 serve as the sides to be marked and are placed within the U-shaped opening 41. In other words, the pipe limiting fixture 4 of the present invention is adaptable to a variety of pipe shapes and is universally applicable.

[0045] For further information, please refer to Figure 1 、 2 The color tube ultraviolet laser marking device also includes a central control computer 8, which is electrically connected to the two ultraviolet laser marking mechanisms; the central control computer 8 can control the two ultraviolet laser marking mechanisms. The central control computer 8 is a conventionally known product on the market, and its specific principles and circuit connection relationships are not further described here. The operator can control the distance between the ultraviolet laser marking mechanism and the tube and the marking width through the central control computer 8, which is convenient to use.

[0046] The use process of the color tube ultraviolet laser marking device provided by the present invention is as follows: the side to be marked of the color tube with a U-shaped side end is placed in the U-shaped opening groove 41 on the tube limiting tool 4, and the in-place sensor 43 recognizes that the tube is in place; the in-place sensor 43 is electrically connected to the central control computer 8, and the in-place sensor 43 can sense the tube placed in the U-shaped opening groove 41 and transmit the signal to the hollow computer, and the central control computer 8 drives the driving part to work and drive the pressure tube 46 to limit and press the end of the tube, and completely press the end of the tube into the U-shaped opening groove 41 to prevent the tube from moving during the marking operation and ensure the marking accuracy of the tube; then the central control computer 8 controls the ultraviolet laser marking mechanism, performs laser marking processing on the tube, realizes automatic marking processing of the tube, and improves the marking processing efficiency of the tube.

[0047] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0048] Obviously, the embodiments described above are only some of the embodiments of the present invention, rather than all of the embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of protection of the present invention patent.

Claims

1. A color tube ultraviolet laser marking device, characterized in that: It includes: A cabinet (1), wherein a cantilever plate (2) is provided on the cabinet (1); a through-hole (3) is provided on the cantilever plate (2), and a pipe limiting tool (4) is installed at the through-hole (3); Two ultraviolet laser marking mechanisms, the two ultraviolet laser marking mechanisms are respectively installed on the upper part and the lower part of the cantilever plate (2); each of the ultraviolet laser marking mechanisms includes a lifting and lateral adjustment tooling and an ultraviolet laser emitting head (5) installed on the lifting and lateral adjustment tooling; the ultraviolet laser emitting heads (5) of the two ultraviolet laser marking mechanisms are located in the same vertical direction; The pipe limiting fixture (4) is provided with a U-shaped opening groove (41) for placing the color tube (9) and a through hole (42) communicating with the through hole (3). The pipe limiting fixture (4) is detachably mounted on the cantilever plate (2) by means of bolts. The pipe limiting fixture (4) is provided with symmetrically arranged in-place sensors (43). The pipe limiting fixture (4) is provided with a hole groove (44) communicating with the U-shaped opening groove (41). The detection ends of the two in-place sensors (43) are mounted at both ends of the hole groove (44).

2. The color tube ultraviolet laser scribing device according to claim 1, characterized in that: The pipe limiting fixture (4) is provided with two groups of U-shaped opening grooves (41), and the two groups of U-shaped opening grooves (41) are staggered and located on different sides of the pipe limiting fixture (4).

3. The color tube ultraviolet laser scribing device according to claim 1, characterized in that: The lifting and transverse movement adjustment tooling comprises a first mechanical slide (6) and a second mechanical slide (7), and the first mechanical slide (6) and the second mechanical slide (7) are arranged vertically.

4. The color tube ultraviolet laser scribing device according to any one of claims 1 to 3, characterized in that: A tube pressing assembly is installed on the tube limiting fixture (4), and the tube pressing assembly includes a driving member (45) and a tube pressing member (46) installed at the output end of the driving member (45); the driving member (45) is used to drive the tube pressing member (46) to abut against, press, or move away from the end portion of the color tube (9).

5. The color tube ultraviolet laser scribing device according to claim 4, characterized in that: One end of the pressing tube member (46) has a pressing block (461), and the other end is rotatably connected to the support column (463). A transmission rod (462) is hingedly connected to the side of the pressing tube member (46) close to the support column (463), and the transmission rod (462) is hingedly connected to the output end of the driving member (45) so that the pressing block (461) can be turned and rotated through the telescopic movement of the driving member (45).

6. The color tube ultraviolet laser scribing device according to claim 4, characterized in that: One end of the pressing tube member (46) has a pressing block (461), and the other end is rotatably connected to the output end of the driving member (45). A transmission rod (462) is hingedly connected to the side of the pressing tube member (46) close to the output end, and the transmission rod (462) is hingedly connected to the support column (463) so that the pressing block (461) can be turned and rotated by the telescopic movement of the driving member (45).

7. The color tube ultraviolet laser scribing device according to claim 4, characterized in that: The color tube (9) is a linear tube or a non-linear tube.

8. The color tube ultraviolet laser scribing device according to claim 7, characterized in that: One end of the non-linear tube is a U-shaped side end (91), an L-shaped side end (92) or an obtuse angle side end (93), and its straight end side (911, 921, 931) is used as the side to be marked and is placed in the U-shaped opening groove (41).

9. The color tube ultraviolet laser scribing device according to claim 1, characterized in that: It also includes a central control computer (8), which is electrically connected to the two ultraviolet laser marking mechanisms.