Carbon electrode double-end conical material drawing-out equipment

Through the design of the double-end conical feeding equipment for carbon electrodes, the problems of time-consuming and labor-intensive processing of internal and external threads at both ends of carbon electrodes and waste of materials are solved, and efficient and low-cost processing of cone heads and cone holes are achieved, and the materials can be reused.

CN223265170UActive Publication Date: 2025-08-26JIANGSU CHENGUANG CNC MACHINE TOOL CO LTD
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Patent Information

Application Number
CN202422535924.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-26
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The internal and external threads at both ends of the existing carbon electrode are time-consuming and labor-intensive, and the materials are wasted after processing and cutting, making production and processing costs high.

Method used

The double-end conical feeding equipment of carbon electrode is adopted. Through the synchronization or opposite movement of the left and right machine head seats, combined with the rotation of the clamping seat and the linkage of the lifting tool holder, the double-end conical processing of the carbon electrode is realized. The non-milling cutting is completed with the feeding tool cutter and the cutting tool cutter, and the conical holes are efficiently processed.

Benefits of technology

It improves the processing efficiency of carbon electrodes, reduces material waste, reduces production and processing costs, and realizes efficient processing of cone heads and cone holes and material reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

A left machine head seat and a right machine head seat are symmetrically arranged on a guide rail of a machine seat, the center position of a machining disc on the left machine head seat and the center position of a machining disc on the right machine head seat are obliquely connected with a material digging cutter through a material digging cutter rest structure, a liftable cut-off cutter rest is arranged on the upper portion of the center of the inner end face of the machining disc, and the end of the cut-off cutter rest is downwards connected with a cut-off cutter. The processing disc corresponding to the motor taper hole processing end is in driving connection with the cutting tool rest and the motor of the processing disc relative to the headstock through a motor and a screw rod to form a double-shaft linkage numerical control interpolation processing system; the left clamping seat and the right clamping seat are symmetrically arranged on a guide rail of the machine base and are driven by a clamping seat lead screw independently or jointly through a clamping seat lead screw to move in a synchronous opposite or back-to-back mode. The equipment is simple in structure, can complete material digging and cutting processing of the conical head end and the conical hole end of the carbon electrode, and effectively considers the processing efficiency and the cost.
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Description

Technical Field

[0001] The utility model relates to a carbon electrode processing device, in particular to a carbon electrode double-end tapered material removal device. Background Art

[0002] Carbon electrodes are used in the electrolysis of various alkali and alkaline earth metals; in the electrolysis of aluminum and magnesium, and in dry cell batteries. Specialty carbon electrodes include porous carbon electrodes based on carbon fibers, used in fuel cells, and glassy carbon electrodes (GCEs), made by carbonizing thermosetting resins. These electrodes are highly pure and chemically resistant and are used for analysis. Carbon electrodes are widely used in the metallurgical, chemical, and electrochemical industries. In practice, carbon electrodes are typically connected end-to-end using threaded connections, with the external threads on one end of one carbon electrode threaded onto the internal threads on the other. Currently, the applicant uses the machine tool described in prior patent application 201711171312.9 to create the external and internal threads on carbon electrodes. This process involves turning and boring to create the external cone and internal taper. This process is labor-intensive and time-consuming, and the carbon material is wasted after cutting and cannot be recycled or reused, resulting in high production and processing costs. Summary of the Invention

[0003] The utility model provides a carbon electrode double-end tapered digging device which has a simple structure and can effectively take into account both processing efficiency and cost.

[0004] The technical solution adopted by the utility model is: a carbon electrode double-end conical blanking equipment, including a machine base, characterized in that: a left head base, a left clamping base, an intermediate support base, a right clamping base and a right head base are arranged on the machine base in sequence from left to right, the left and right head bases are symmetrically arranged on the guide rails of the machine base, and are driven by a head base screw rod individually or simultaneously by a head base screw rod to move synchronously relative to or back to each other, the left and right head bases are connected to the inner processing disks via motors and transmission shafts, the center positions of the processing disks of the left and right head bases are tilted to connect the blanking knife through the blanking tool holder structure, the left head base and / or the right head base are connected to the inner processing disks via motors and transmission shafts, the center positions of the processing disks of the left and right head bases are connected to the blanking knife through the blanking tool holder structure, and the left head base and / or the right head base are connected to the inner processing disks via motors and transmission shafts. A liftable cutting tool holder is provided at the upper center of the inner end surface of the processing disk of the machine head seat, and the end of the cutting tool holder is downwardly connected to the cutting tool, and the cutting tool holder and its processing disk are connected to the processing disk corresponding to the motor taper hole processing end through the motor and the screw drive to form a dual-axis linkage CNC interpolation processing system for the motor of the machine head seat; the middle support seat is provided with a supporting hydraulic cylinder and a supporting seat, and the supporting hydraulic cylinder is arranged in the machine seat and upwardly connected to the supporting seat corresponding to the carbon electrode; the left and right clamping seats are symmetrically arranged on the guide rail of the machine seat, and are driven individually by a clamping seat screw or simultaneously by a clamping seat screw to move synchronously relative or oppositely.

[0005] The head seat screw rod and the clamping seat screw rod are arranged in parallel in the machine base, or the head seat screw rod and the clamping seat screw rod are the same screw rod arranged in the machine base.

[0006] A lifting groove is provided at the upper center of the inner end surface of the processing disk, a lifting block is provided in the lifting groove, the lifting block is externally connected to the cutting tool holder, a lifting screw rod is vertically passed through the lifting block, and the lower end of the lifting screw rod passes through the lower end of the processing disk and is connected to the lifting motor.

[0007] The support seat is provided with a supporting ball or a supporting roller, and the carbon electrode with its axial direction being left and right can be supported on the supporting ball or the supporting roller in a rolling manner along the front-back direction.

[0008] The left and right clamping seats include a clamping seat, a fixed disk, a rotating disk, a clamping hydraulic cylinder and a clamping rod. The clamping seat is arranged on the track of the machine base. The clamping seat is fixedly connected to the fixed disk that can correspond to the axial penetration of the carbon electrode. The rotating disk is fitted on the surface of the fixed disk and is in a parallel rotatable state. The inner holes of the rotating disk and the fixed disk have gaps with the carbon electrode. More than three radial guide grooves are evenly distributed around the circumference of the fixed disk. More than three non-radial and non-perpendicular to the radial driving grooves corresponding to the guide channels are arranged around the circumference of the rotating disk. The corresponding guide grooves and driving grooves are jointly penetrated by a driving pin. The driving pin is penetrated by the clamping rod along the radial direction of the rotating disk or the fixed disk. One end of the clamping hydraulic cylinder is connected to the outer periphery of the fixed disk, and the other end of the clamping hydraulic cylinder is connected to the outer periphery of the rotating disk.

[0009] The driving pin is connected to a baffle at the outer end of the fixed disk and the outer end of the rotating disk to restrict the parallel and rotatable fitting of the fixed disk and the rotating disk.

[0010] The outer periphery of the fixed disk is connected to one end of the clamping hydraulic cylinder via the fixed disk connecting seat, and the other end of the clamping hydraulic cylinder is connected to the rotating disk connecting seat on the outer periphery of the rotating disk.

[0011] The tilting directions of the scraping knives on the left and right machine head seats are parallel.

[0012] The utility model feeds the carbon electrode into the middle support seat on the machine base on the feeding track and rises to the inner holes of the fixed disk and the rotating disk corresponding to the left and right clamping seats. The left and right clamping seats feed toward the middle and pass through the axial ends of the carbon electrode. The clamping hydraulic cylinder is used to rotate and drive the rotating disk to rotate relative to the fixed disk. The guide groove and the driving groove jointly constrain the driving pin, and the driving pin drives the clamping rod to move toward the center to clamp the carbon electrode. At the same time, the head seat screw feed and the transmission shafts in the left and right head seats are linked by two axes of CNC interpolation feeding. The left and right The digging cutter on the right machine head seat completes axial pre-cutting along the direction of the cone head end busbar that needs to be cut and the cone busbar direction of the cone hole, and then controls the cutting tool holder at the cone head end to descend to complete radial pre-cutting along the cutting tool along the bottom edge direction of the cone head end. Subsequently, the excess material of the cone head outer ring and the cone head inner hole is impacted in the radial direction and the cone busbar direction to complete the material removal, thereby completing the non-crushing cutting or bore cutting processing of the cone head and the cone hole. The processing efficiency is high and the material can be recycled or reused after removal, which is beneficial to controlling the production and processing costs of carbon electrodes. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of the utility model;

[0014] Figure 2 This is a schematic structural diagram of the left and right clamping seats of the utility model;

[0015] Figure 3 for Figure 1 AA schematic diagram.

[0016] In the figure: machine base 1, left machine head base 2, machine head base screw 3, right machine head base 4, motor 5, transmission shaft 6, processing disk 7, digging tool holder 8, digging knife 9, cutting tool holder 10, cutting knife 11, lifting motor 12, lifting screw 13, supporting hydraulic cylinder 14, supporting base 15, clamping base screw 16, left clamping base 17, right clamping base 18, clamping base 19, fixed disk 20, guide slot 21, rotating disk 22, drive slot 23, drive pin 24, clamping hydraulic cylinder 25, clamping rod 26, carbon electrode 27. DETAILED DESCRIPTION

[0017] The following is further explained with reference to the accompanying drawings.

[0018] Figure 1-3 Shown: A carbon electrode double-end conical blanking device, including a machine base 1, a left head base 2, a head base screw 3, a right head base 4, a motor 5, a transmission shaft 6, a processing disk 7, a blanking tool holder 8, a blanking knife 9, a cutting tool holder 10, a cutting knife 11, a lifting motor 12, a lifting screw 13, a supporting hydraulic cylinder 14, a supporting base 15, a clamping base screw 16, a left clamping base 17, a right clamping base 18, a clamping base 19, a fixed disk 20, a rotating disk 22, a driving pin 24, a clamping hydraulic cylinder 25 and a clamping rod 26.

[0019] The left head seat 2, left clamping seat 17, support seat 15, right clamping seat 18 and right head seat 4 are arranged on the machine base 1 from left to right. The left and right head seats 2, 4 are symmetrically arranged on the guide rail of the machine base 1 and are driven by a head seat screw 3 to move synchronously relative to or opposite to each other. The left and right head seats 2, 4 are connected to the relatively inner processing disk 7 via a motor 5 and a transmission shaft 6. The center position of the processing disk 7 of the left and right head seats is tilted to connect the digging knife 9 through the digging tool holder 8 structure. The tilting direction of the digging knife on the left and right head seats is parallel. The left head seat 2 corresponds to the conical head end of the carbon electrode 27, and the right head seat 4 corresponds to the conical hole processing end of the carbon electrode 27. The processing disk of the right head seat 4 is connected to the digging tool holder adjustable along the radial direction of the processing disk by a motor and a screw drive to form a dual-axis linkage CNC interpolation processing with the motor of the right head seat. This technology is an existing technology. The left machine head base has a processing disc 7 on the inner end surface of the center of the upper part of the set can be lifted cutting tool holder 10, the end of the cutting tool holder 10 is connected to the cutting knife 11 downward, in this embodiment, see Figure 3A lifting groove is provided at the upper center of the inner end surface of the processing disk 7, and a lifting block is provided in the lifting groove. The lifting block is externally connected to the cutting tool holder, and a lifting screw rod 13 is vertically passed through the lifting block. The lower end of the lifting screw rod 13 passes through the lower end of the processing disk 7 and is connected to the lifting motor 12; the support seat 15 is arranged in the machine base 1 through the supporting hydraulic cylinder 14 and is connected to the corresponding supporting carbon electrode 27 upward; the left and right clamping seats 17 and 18 are symmetrically arranged on the guide rail of the machine base and are individually driven by a clamping seat screw rod 16 to move synchronously relative to or opposite to each other, and the head seat screw rod and the clamping seat screw rod are arranged in parallel in the machine base.

[0020] See Figure 2 In the middle, the left and right clamping seats 17 and 18 include a clamping seat 19, a fixed disk 20, a rotating disk 22, a driving pin 24, a clamping hydraulic cylinder 25, and a clamping rod 26. The clamping seat 19 is arranged on the track of the machine base 1. The clamping seat 19 is fixedly connected to the fixed disk 20 which can correspond to the axial penetration of the carbon electrode 27. The rotating disk 22 is fitted on the disk surface of the fixed disk 20 and is in a parallel rotatable state. The inner holes of the rotating disk and the fixed disk have gaps with the carbon electrode. More than three radial guide grooves 21 are evenly distributed around the circumference of the fixed disk 20, and more than three non-radial and non-perpendicular to the radial driving grooves 23 corresponding to the guide channels are arranged around the circumference of the rotating disk 22. The corresponding guide grooves and driving grooves are jointly penetrated by a driving pin 24. The driving pin is connected to a baffle at the outer end of the fixed disk and the outer end of the rotating disk to constrain the parallel rotatable fit of the fixed disk and the rotating disk. The driving pin passes through the clamping rod 26 along the radial direction of the rotating disk or the fixed disk. The outer periphery of the fixed disk is connected to one end of the clamping hydraulic cylinder 25 through the fixed disk connecting seat, and the other end of the clamping hydraulic cylinder 25 is connected to the rotating disk connecting seat on the outer periphery of the rotating disk.

[0021] In the above embodiment, in order to ensure the support and rolling transportation of the carbon electrode, a supporting ball or supporting roller can be set on the supporting seat, and the carbon electrode with the axial direction being left and right can be rollingly supported on the supporting ball or supporting roller along the front and back direction.

Claims

1. A carbon electrode double-ended conical material removal device, including a machine base, characterized by: The left head seat, left clamping seat, middle support seat, right clamping seat and right head seat are arranged on the machine base in sequence from left to right. The left and right head seats are symmetrically arranged on the guide rails of the machine base and are driven by a head seat screw individually or simultaneously by a head seat screw to move synchronously relative to or opposite to each other. The left and right head seats are connected to the inner processing disks via motors and transmission shafts. The center positions of the processing disks of the left and right head seats are tilted to connect the material cutting tools through the material cutting tool holder structure. The upper center of the inner end surface of the processing disk of the left head seat and / or the right head seat is provided with a liftable The cutting tool holder has the end portion of the cutting tool holder facing downward to connect the cutting tool, and the cutting tool holder and its processing disk are connected to the motor of the machine head seat through the motor and the screw drive to form a dual-axis linkage CNC interpolation processing system; the intermediate support seat is provided with a supporting hydraulic cylinder and a supporting seat, and the supporting hydraulic cylinder is arranged in the machine seat and connected to the corresponding supporting seat for supporting the carbon electrode upward; the left and right clamping seats are symmetrically arranged on the guide rail of the machine seat and are driven individually by a clamping seat screw or simultaneously by a clamping seat screw to move synchronously relative or oppositely.

2. The carbon electrode double-ended tapered material removal device according to claim 1, characterized in that: The head seat screw rod and the clamping seat screw rod are arranged in parallel in the machine base, or the head seat screw rod and the clamping seat screw rod are the same screw rod arranged in the machine base.

3. The carbon electrode double-ended tapered material removal device according to claim 1, characterized in that: A lifting groove is provided at the upper center of the inner end surface of the processing disk, a lifting block is provided in the lifting groove, the lifting block is externally connected to the cutting tool holder, a lifting screw rod is vertically passed through the lifting block, and the lower end of the lifting screw rod passes through the lower end of the processing disk and is connected to the lifting motor.

4. The carbon electrode double-ended tapered material removal device according to claim 1, characterized in that: The support seat is provided with a supporting ball or a supporting roller, and the carbon electrode with its axial direction being left and right can be supported on the supporting ball or the supporting roller in a rolling manner along the front-back direction.

5. The carbon electrode double-ended tapered material removal device according to claim 1, characterized in that: The left and right clamping seats include a clamping seat, a fixed disk, a rotating disk, a clamping hydraulic cylinder and a clamping rod. The clamping seat is arranged on the track of the machine base. The clamping seat is fixedly connected to the fixed disk that can correspond to the axial penetration of the carbon electrode. The rotating disk is fitted on the surface of the fixed disk and is in a parallel rotatable state. The inner holes of the rotating disk and the fixed disk have gaps with the carbon electrode. More than three radial guide grooves are evenly distributed around the circumference of the fixed disk. More than three non-radial and non-perpendicular to the radial driving grooves corresponding to the guide channels are arranged around the circumference of the rotating disk. The corresponding guide grooves and driving grooves are jointly penetrated by a driving pin. The driving pin is penetrated by the clamping rod along the radial direction of the rotating disk or the fixed disk. One end of the clamping hydraulic cylinder is connected to the outer periphery of the fixed disk, and the other end of the clamping hydraulic cylinder is connected to the outer periphery of the rotating disk.

6. The carbon electrode double-ended tapered material removal device according to claim 5, characterized in that: The driving pin is connected to a baffle at the outer end of the fixed disk and the outer end of the rotating disk to restrict the parallel and rotatable fitting of the fixed disk and the rotating disk.

7. The carbon electrode double-ended tapered material removal device according to claim 5, characterized in that: The outer periphery of the fixed disk is connected to one end of the clamping hydraulic cylinder via the fixed disk connecting seat, and the other end of the clamping hydraulic cylinder is connected to the rotating disk connecting seat on the outer periphery of the rotating disk.

8. The carbon electrode double-ended tapered material removal device according to claim 1, characterized in that: The tilting directions of the scraping knives on the left and right machine head seats are parallel.

Citation Information

Patent Citations

  • Carbon electrode hole boring sleeve external cone machine tool

    CN107756649A