Assembled diamond roller
Through the combined design of the assembled diamond roller wheel, the problem of high maintenance cost of the integrated diamond roller is solved, and flexible replacement and structural stability are achieved in the event of local damage.
Patent Information
- Application Number
- CN202422666668.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-02
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-02
AI Technical Summary
The wheel base of existing diamond rollers is usually an integral structure, and the local diamond particles need to be replaced as a whole, resulting in high maintenance costs and serious waste.
Using an assembled structure, the combined design of the wheel substrate and ventilation duct can realize the separate replacement and positioning of the local diamond particle layer, reducing maintenance difficulty and cost.
Flexible use and partially damaged, the wheel substrate can be replaced separately to reduce maintenance costs, improve structural stability and air cooling effect.
Smart Images

Figure CN223265448U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond rollers, in particular to an assembled diamond roller. Background Art
[0002] In the production process of diamond rollers, the wheel base is usually processed first, and then the diamond particles are fixed to the surface of the wheel base by brazing or electroplating. Therefore, the surface structure of the wheel base determines the structure of the diamond roller, which is relatively restrictive.
[0003] In addition, the wheel base of the diamond roller generally adopts an integral structure. During use, if the diamond particles on the local surface of the wheel base fall off, the entire diamond roller will be scrapped. Because users usually do not have the conditions and technology to repair the diamond roller, they can only replace the entire roller, which is costly and wasteful, and needs to be improved. Utility Model Content
[0004] The purpose of the utility model is to provide an assembled diamond roller which adopts an assembled structure to reduce maintenance difficulty and cost.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] The present invention relates to an assembled diamond roller, comprising: a wheel base mounting sleeve, a wheel base assembly and a ventilation pipe, wherein a baffle is concentrically arranged on the wheel base mounting sleeve, the wheel base assembly comprises a first wheel substrate, a second wheel substrate and a third wheel substrate which are concentrically arranged in sequence in front of the front face of the baffle, a first diamond particle layer is arranged on the outer circle of the first wheel substrate, a second diamond particle layer is arranged on the outer circle of the second wheel substrate, and a third diamond particle layer is arranged on the outer circle of the third wheel substrate, positioning pins which penetrate the first wheel substrate and the second wheel substrate and extend into the third wheel substrate are arranged at intervals on the front face of the baffle, a first plug hole corresponding to the ventilation pipe is arranged in an annular array on the baffle, the ventilation pipe is arranged in the first plug hole and penetrates the first wheel substrate, the second wheel substrate and the third wheel substrate, a retaining ring is arranged on the rear end of the ventilation pipe and a nut is arranged in front of the third wheel substrate.
[0007] Wherein, a positioning blind hole corresponding to the positioning pin is concavely provided on the front side of the blocking piece, and the positioning pin is welded and fixed on the positioning blind hole.
[0008] Wherein, positioning through holes corresponding to the positioning pins are provided on the first wheel substrate, the second wheel substrate and the third wheel substrate.
[0009] Wherein, the wheel base mounting sleeve is provided with an array of ventilation holes extending axially along the wheel base mounting sleeve.
[0010] Wherein, a gasket is provided on the ventilation pipe and is located between the third wheel base plate and the nut.
[0011] Wherein, the ventilation pipe is provided with an external thread corresponding to the nut.
[0012] Wherein, the first wheel substrate, the second wheel substrate and the third wheel substrate are provided with second plug holes corresponding to the ventilation pipes.
[0013] The beneficial effects of the present invention are as follows: an assembled diamond roller, wherein the wheel base assembly is assembled using a first wheel substrate, a second wheel substrate and a third wheel substrate, which is more flexible to use, and when the first diamond particle layer, the second diamond particle layer or the third diamond particle layer is partially damaged, the corresponding first wheel substrate, the second wheel substrate or the third wheel substrate can be replaced, which is easy to operate and reduces the maintenance cost. The first wheel substrate, the second wheel substrate and the third wheel substrate are positioned by positioning pins with good synchronization, and are locked by ventilation pipes and nuts, which further improves the structural stability and air cooling effect after assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural diagram of the utility model;
[0015] Figure 2 yes Figure 1 Schematic diagram of the structure of the middle wheel base assembly before assembly. DETAILED DESCRIPTION
[0016] The following combination Figures 1 and 2 The technical solution of the present utility model is further illustrated by specific embodiments.
[0017] like Figure 1 The assembled diamond roller shown includes: a wheel base mounting sleeve 1, a wheel base assembly and a ventilation pipe 2. An annular baffle 3 is concentrically arranged on the wheel base mounting sleeve 1. In this embodiment, the baffle 3 and the wheel base mounting sleeve 1 adopt an integrated steel structure with high strength.
[0018] The wheel base mounting sleeve 1 is provided with an array of ventilation holes 7 extending axially along the wheel base mounting sleeve 1 . The ventilation holes 7 can reduce the dead weight of the wheel base mounting sleeve 1 and also provide ventilation, thereby improving the heat dissipation effect of the wheel base mounting sleeve 1 .
[0019] like Figure 1 As shown, the wheel base assembly includes a first wheel base plate 11, a second wheel base plate 12 and a third wheel base plate 13 which are concentrically arranged in sequence in front of the front face of the baffle 3. The corresponding wheel base shape is formed by the different outer diameter specifications of the first wheel base plate 11, the second wheel base plate 12 and the third wheel base plate 13.
[0020] In this embodiment, the diameters of the inner holes 16 of the first wheel substrate 11 , the second wheel substrate 12 and the third wheel substrate 13 correspond to the outer diameter of the wheel base mounting sleeve 1 , ensuring the concentricity of the first wheel substrate 11 , the second wheel substrate 12 and the third wheel substrate 13 .
[0021] like Figure 2 As shown, a first diamond particle layer 8 is provided on the outer circumference of the first wheel substrate 11. The first diamond particle layer 8 is formed by fixing diamond particles on the outer circumference of the first wheel substrate 11 by brazing or electroplating. Similarly, a second diamond particle layer 9 is provided on the outer circumference of the second wheel substrate 12, and a third diamond particle layer 10 is provided on the outer circumference of the third wheel substrate 13. Figure 1 As shown, after the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13 are assembled, the first diamond particle layer 8, the second diamond particle layer 9 and the third diamond particle layer 10 are combined together and assembled into a specific shape, which is more flexible to use.
[0022] In addition, when the first diamond particle layer 8, the second diamond particle layer 9 or the third diamond particle layer 10 is partially damaged, the corresponding first wheel substrate 11, the second wheel substrate 12 or the third wheel substrate 13 can be replaced. The operation is simple and there is no need to scrap the entire layer, which reduces maintenance costs.
[0023] Positioning pins 18 are arranged at intervals on the front of the baffle 3, passing through the first wheel base plate 11 and the second wheel base plate 12 and extending to the third wheel base plate 13. In this embodiment, positioning blind holes 17 corresponding to the positioning pins 18 are concavely provided on the front of the baffle 3. The positioning pins 18 are welded and fixed on the positioning blind holes 17, with precise positioning and a firm structure after welding.
[0024] like Figure 2 As shown, positioning through holes 14 corresponding to positioning pins 18 are provided on the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13. The positioning of the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13 is achieved through the positioning pins 18. They rotate synchronously with the wheel base mounting sleeve 1 to avoid relative torsion of the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13, and have high structural stability.
[0025] A first insertion hole corresponding to the ventilation pipe 2 is provided in a circular array on the baffle 3. The ventilation pipe 2 is arranged in the first insertion hole and passes through the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13. A retaining ring 4 is provided at the tail end of the ventilation pipe 2 on the back side of the baffle 3 to limit the axial position of the ventilation pipe 2 and ensure structural stability.
[0026] In this embodiment, the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13 are provided with second jacks 15 corresponding to the ventilation pipe 2, which facilitates assembly. The ventilation pipe 2 further improves the structural stability of the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13 after assembly, and the ventilation pipe 2 can be ventilated for air cooling, thereby improving the air cooling effect of the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13 after assembly.
[0027] In addition, the ventilation pipe 2 can be made of a copper pipe, which has a good heat conduction effect and is beneficial to the heat dissipation of the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13 during operation.
[0028] A nut 6 is provided on the ventilation pipe 2 in front of the third wheel substrate 6. Figure 1 As shown, the ventilation pipe 2 is provided with a gasket 5 located between the third wheel substrate 13 and the nut 6. The ventilation pipe 2 is provided with an external thread corresponding to the nut 6 to facilitate the disassembly and assembly of the nut 6. The gasket 5 is pressed by the nut 6 to tighten the third wheel substrate 6 by using the gasket 5 to prevent the first wheel substrate 11, the second wheel substrate 12 and the third wheel substrate 13 from loosening.
[0029] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.
Claims
1. An assembled diamond roller, characterized in that: include: A wheel base mounting sleeve, a wheel base assembly and a ventilation pipe, wherein a baffle is concentrically arranged on the wheel base mounting sleeve, and the wheel base assembly includes a first wheel substrate, a second wheel substrate and a third wheel substrate which are concentrically arranged in sequence in front of the front of the baffle, a first diamond particle layer is arranged on the outer circle of the first wheel substrate, a second diamond particle layer is arranged on the outer circle of the second wheel substrate, and a third diamond particle layer is arranged on the outer circle of the third wheel substrate, positioning pins are arranged at intervals on the front of the baffle, which pass through the first wheel substrate and the second wheel substrate and extend into the third wheel substrate, a first plug hole corresponding to the ventilation pipe is arranged in an annular array on the baffle, the ventilation pipe is arranged in the first plug hole and passes through the first wheel substrate, the second wheel substrate and the third wheel substrate, a retaining ring is arranged at the back of the baffle at the tail end of the ventilation pipe, and a nut is provided on the ventilation pipe in front of the third wheel substrate.
2. The assembled diamond roller according to claim 1, characterized in that: A positioning blind hole corresponding to the positioning pin is concavely provided on the front side of the blocking piece, and the positioning pin is fixed on the positioning blind hole by welding.
3. The assembled diamond roller according to claim 1, characterized in that: Positioning through holes corresponding to the positioning pins are provided on the first wheel base plate, the second wheel base plate and the third wheel base plate.
4. The assembled diamond roller according to claim 1, characterized in that: The wheel base mounting sleeve is provided with an array of ventilation holes extending axially along the wheel base mounting sleeve.
5. The assembled diamond roller according to claim 1, characterized in that: The ventilation pipe is provided with a gasket located between the third wheel base plate and the nut.
6. The assembled diamond roller according to claim 1, characterized in that: The ventilation pipe is provided with a section of external thread corresponding to the nut.
7. The assembled diamond roller according to claim 1, characterized in that: The first wheel substrate, the second wheel substrate and the third wheel substrate are provided with second insertion holes corresponding to the ventilation pipes.