Refractory material forming device

Abstract

The utility model discloses a refractory material forming device, and relates to the technical field of refractory materials, the refractory material forming device comprises a blanking assembly, the blanking assembly comprises a frame body, a roller, a brush, a first electric telescopic rod and a first L-shaped support plate, the brush is arranged above the roller, so that when the formed refractory material slides on the roller, the first electric telescopic rod is driven to rotate, and the first L-shaped support plate is driven to rotate; a brush can clean the upper surface of the refractory material, refractory material particles left on the upper surface of the refractory material are cleaned to the inner bottom of the frame body so as to be recycled, and a first electric telescopic rod drives a first L-shaped supporting plate to move up and down, so that the sliding speed of the refractory material is adjusted by adjusting the inclination angle of the frame body; the refractory material is prevented from staying on the roller during discharging, and the situation that the surface of the refractory material is scratched due to the fact that the refractory material slides too fast on the roller and the residual refractory material particles cannot be removed by a brush is avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of refractory materials, in particular to a refractory material forming device. Background Art

[0002] Refractory materials refer to materials that can withstand high temperatures without being easily damaged. Common refractory materials are divided into acidic refractory materials, alkaline refractory materials and neutral refractory materials. Their respective main components are silicon dioxide, magnesium oxide and aluminum oxide. Refractory molding devices are equipment used to process refractory materials into products of specific shapes and sizes (such as refractory bricks, refractory pipes, etc.). Common molding devices are divided into pressing molding devices, plastic molding devices and pouring molding devices.

[0003] The existing pressing and forming device drives the upper mold through a pressure system to squeeze the refractory particles inside the lower mold, thereby forming refractory materials of a specific shape and size. However, due to the combined effect of factors such as the gap between the upper and lower molds and the roughness of the upper mold surface, some refractory particles remain on the contact surface between the refractory material and the upper mold, which requires workers to use a brush to clean these remaining refractory particles, increasing the workers' workload. Utility Model Content

[0004] The utility model aims to provide a refractory material forming device, which solves the problem that the existing refractory material forming device needs to manually clean the refractory material particles remaining on the surface of the refractory material after forming by setting a blanking component.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a refractory material forming device, comprising a workbench and a lower mold, a blanking assembly is provided on one side of the workbench, the blanking assembly comprises a frame, an angle adjustment component is provided at the bottom of the frame, a plurality of rollers are rotatably matched in a linear array in the frame, and a plurality of brushes are fixedly connected in a linear array above the rollers in the frame.

[0007] Two symmetrical first support plates are fixedly connected to the outer bottom of the frame, and two symmetrical second support plates are fixedly connected to the outer bottom of the frame on one side of the first support plate. The two second support plates are provided with sliding grooves on opposite sides.

[0008] The angle adjustment component includes a fixed plate fixedly connected to the top of the workbench, a rotating shaft fixedly connected between the two first support plates, the rotating shaft and the fixed plate are rotatably matched, a sliding rod is slidably matched in the two sliding grooves, the side surface of the sliding rod is rotatably matched with the first L-shaped support plate, and the bottom of the first L-shaped support plate is fixedly connected to the first electric telescopic rod.

[0009] The present invention is further configured such that a third support plate is fixedly connected to the top of the workbench, a storage box is fixedly connected to one side of the third support plate, and a discharge pipe is provided at the bottom of the storage box.

[0010] The utility model is further configured such that a vibration assembly is provided at the bottom of the workbench, the vibration assembly includes a placement table that passes through the workbench, an installation box is fixedly connected to the bottom of the placement table, a dual-axis motor is fixedly connected in the installation box, and both output ends of the dual-axis motor are fixedly connected to eccentric discs.

[0011] The present invention is further configured as follows: the installation box is fixedly connected to a plurality of T-shaped support rods on both opposite outer sides; the workbench is fixedly connected to a plurality of first connecting columns on the bottom; one end of the plurality of first connecting columns is commonly fixedly connected to a first base plate; the top of the first base plate is located on both sides of the installation box and is fixedly connected to side panels; the side panels are slidingly matched with the T-shaped support rods; and the peripheral side surfaces of the T-shaped support rods are located between the installation box and the side panels and are sleeved with springs.

[0012] The utility model is further configured as follows: the lower mold includes a mold frame, a first push plate is slidably fitted in the mold frame, a connecting plate is fixedly connected to one side of the mold frame, a T-shaped groove is opened through one side of the connecting plate, and a through hole is opened at the bottom of the mold frame.

[0013] The utility model is further configured such that a second L-shaped support plate is fixedly connected to the top of the workbench, a second electric telescopic rod is fixedly connected to the second L-shaped support plate, an output end of the second electric telescopic rod is fixedly connected to a T-shaped connecting rod that slides in a T-shaped slot, and a guide plate is fixedly connected to the top of the workbench on one side of the placement table.

[0014] The utility model is further configured such that the top of the workbench is fixedly connected to a third L-shaped support plate on one side of the third support plate, the third electric telescopic rod is fixedly connected to the third L-shaped support plate, the output end of the third electric telescopic rod is fixedly connected to the second push plate, the bottom of the workbench is fixedly connected to a plurality of second connecting columns, one end of the plurality of second connecting columns is commonly fixedly connected to the second base plate, the top of the second base plate is fixedly connected to a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected to a connecting disc, and the connecting disc is slidably fitted with the workbench.

[0015] The utility model is further configured such that a fourth L-shaped support plate is fixedly connected to the top of the workbench, a second hydraulic cylinder is fixedly connected to the fourth L-shaped support plate, and an upper mold is fixedly connected to the output end of the second hydraulic cylinder.

[0016] The utility model has the following beneficial effects:

[0017] 1. The utility model starts a dual-axis motor when discharging material into the lower mold, so that the dual-axis motor drives the two eccentric discs to rotate. Due to the offset of the center of gravity of the eccentric discs, the eccentric discs drive the installation box to move back and forth toward the two sides where the first connecting column is fixed, and reciprocate to squeeze the springs on both sides. At the same time, the installation box drives the placement table to move synchronously, so that the placement table drives the lower mold to vibrate, and with the vibration of the lower mold, the material is spread flat inside the lower mold, avoiding the problem of uneven density distribution of the refractory material during molding due to the accumulation of material inside the lower mold under the discharge pipe.

[0018] 2. The utility model arranges a brush above the drum so that when the formed refractory material slides on the drum, the brush will clean the contact surface between the refractory material and the upper mold, so that the refractory material particles remaining on the contact surface of the refractory material are cleaned to the bottom of the frame for easy recycling, and the first L-shaped support plate is driven up and down by the first electric telescopic rod to adjust the sliding speed of the refractory material by adjusting the inclination angle of the frame, thereby preventing the refractory material from staying on the drum during unloading, and avoiding the refractory material from sliding too fast on the drum, resulting in the brush being unable to clean up all the remaining refractory material particles and scratching the surface of the refractory material.

[0019] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 The figure is a structural diagram of a refractory material forming device.

[0022] Figure 2 This is a schematic diagram of the structure after removing the loading and unloading mechanisms.

[0023] Figure 3 It is a structural diagram of the blanking component.

[0024] Figure 4 A schematic diagram of the structure of the frame.

[0025] Figure 5 Schematic diagram of the structure of the vibration component.

[0026] Figure 6 Schematic diagram of the cross section of the lower mold.

[0027] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0028] 1. Workbench; 2. Lower mold; 201. Mold frame; 202. First push plate; 203. Connecting plate; 204. T-slot; 205. Through hole; 3. Blanking assembly; 301. Frame; 302. Roller; 303. Brush; 304. First support plate; 305. Second support plate; 306. Slide; 4. Angle adjustment component; 401. Fixed plate; 402. Rotating shaft; 403. Slide rod; 404. First L-shaped support plate; 405. First electric telescopic rod; 5. Vibration assembly; 501. Placement table; 502. Installation box; 503. Dual-axis motor; 50 4. Eccentric disc; 505. T-shaped support rod; 506. First connecting column; 507. First bottom plate; 508. Side plate; 509. Spring; 6. Third support plate; 7. Storage box; 8. Discharge pipe; 9. Second L-shaped support plate; 10. Second electric telescopic rod; 11. T-shaped connecting rod; 12. Guide plate; 13. Third L-shaped support plate; 14. Third electric telescopic rod; 15. Second push plate; 16. Second connecting column; 17. Second bottom plate; 18. First hydraulic cylinder; 19. Connecting disc; 20. Fourth L-shaped support plate; 21. Second hydraulic cylinder; 22. Upper mold. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Specific embodiment 1

[0031] See also Figure 1-6 The utility model is a refractory material forming device, including a workbench 1 and a lower mold 2. Specifically, a third support plate 6 is fixedly connected to the top of the workbench 1, and a storage box 7 is fixedly connected to one side of the third support plate 6. The storage box 7 is used to store unformed refractory material particles, and a discharge pipe 8 for discharging is provided at the bottom of the storage box 7.

[0032] Furthermore, a vibration assembly 5 is provided at the bottom of the workbench 1. The vibration assembly 5 includes a placement table 501 that passes through the workbench 1. The placement table 501 is fixedly connected to the bottom with an installation box 502. A dual-axis motor 503 is fixedly connected inside the installation box 502. Both output ends of the dual-axis motor 503 are fixedly connected to an eccentric disc 504. The installation box 502 is fixedly connected to a number of T-shaped support rods 505 on both opposite outer sides. A number of first connecting columns 506 are fixedly connected to the bottom of the workbench 1. One end of the first connecting columns 506 is fixedly connected to the bottom of the workbench 1. A first base plate 507 is fixedly connected together, and the top of the first base plate 507 is located on both sides of the installation box 502 and is fixedly connected to side plates 508. The side plates 508 slide in conjunction with the T-shaped support rod 505. The side surfaces of the T-shaped support rod 505 are located between the installation box 502 and the side plates 508 and are sleeved with springs 509. Since the center of gravity of the eccentric disk 504 deviates from the center of the circle, when the dual-axis motor 503 drives the eccentric disk 504 to rotate, the eccentric disk 504 will provide kinetic energy for the installation box 502 to move toward both sides.

[0033] The operating process of this embodiment is as follows: when the equipment starts working, the lower mold 2 is located on the placement table 501, and then the material in the storage box 7 is discharged into the lower mold 2 through the discharge pipe 8. In order to avoid the material in the lower mold 2 from piling up under the discharge pipe 8, which makes the density distribution of the refractory material uneven during molding, the dual-axis motor 503 is started during discharge, so that the dual-axis motor 503 drives the two eccentric discs 504 to rotate. Due to the offset of the center of gravity of the eccentric disc 504, the eccentric disc 504 will drive the installation box 502 to move back and forth toward the two sides where the first connecting column 506 is fixed, and reciprocate to squeeze the springs 509 on both sides. At the same time, the installation box 502 will drive the placement table 501 to move synchronously, so that the placement table 501 drives the lower mold 2 to vibrate, and as the lower mold 2 vibrates, the material is spread flat inside the lower mold 2. Specific embodiment 2

[0035] See also Figure 1-6 On the basis of the specific embodiment 1, specifically, the lower mold 2 includes a mold frame 201, a first push plate 202 is slidably fitted in the mold frame 201, a connecting plate 203 is fixedly connected to one side of the mold frame 201, a T-shaped slot 204 is opened through one side of the connecting plate 203, and a through hole 205 is opened at the bottom of the mold frame 201.

[0036] Furthermore, a second L-shaped support plate 9 is fixedly connected to the top of the workbench 1, and a second electric telescopic rod 10 is fixedly connected to the second L-shaped support plate 9. The output end of the second electric telescopic rod 10 is fixedly connected to a T-shaped connecting rod 11 that slides in the T-shaped slot 204, so that when the lower mold 2 moves back and forth to both sides, the T-shaped connecting rod 11 slides back and forth in the T-shaped slot 204 at the same time, avoiding the T-shaped connecting rod 11 interfering with the movement of the lower mold 2. The top of the workbench 1 is located on one side of the placement table 501 and is fixedly connected to a guide plate 12. The top of the workbench 1 is fixedly connected to a fourth L-shaped support plate 20, and the fourth L-shaped support plate 20 is fixedly connected to a second hydraulic cylinder 21. The output end of the second hydraulic cylinder 21 is fixedly connected to the upper mold 22.

[0037] The operating process of this embodiment is as follows: when enough material is placed inside the lower mold 2, the second electric telescopic rod 10 drives the T-shaped connecting rod 11 to move to one side, and the T-shaped connecting rod 11 pushes the lower mold 2 from the placement table 501 to move between the guide plates 12 on the workbench 1. After the lower mold 2 moves into place, the second hydraulic cylinder 21 drives the upper mold 22 to move downward, and the upper mold 22 gradually enters the lower mold 2 and squeezes the material inside the lower mold 2, so that the material forms the desired shape, and the second hydraulic cylinder 21 drives the upper mold 22 to move upward. Specific embodiment three

[0039] See also Figure 1-6 On the basis of the specific embodiment 1 and the specific embodiment 2, a blanking assembly 3 is provided on one side of the workbench 1, and the blanking assembly 3 includes a frame 301, and an angle adjustment component 4 is provided at the bottom of the frame 301. A plurality of rollers 302 are rotatably arranged in a linear array in the frame 301, and a plurality of brushes 303 are fixedly connected in a linear array above the rollers 302 in the frame 301. Two symmetrical first support plates 304 are fixedly connected to the bottom of the outer bottom of the frame 301, and two symmetrical second support plates 305 are fixedly connected to the side of the first support plate 304. The two second support plates A slide groove 306 is provided on the opposite side of the plate 305. The angle adjustment component 4 includes a fixed plate 401 fixedly connected to the top of the workbench 1. A rotating shaft 402 is fixedly connected between the two first support plates 304. The rotating shaft 402 rotates with the fixed plate 401. A sliding rod 403 slides together in the two slide grooves 306. The sliding rod 403 rotates around the side surface of the first L-shaped support plate 404. The inclination angle of the frame 301 is adjusted by the angle adjustment component 4 to adjust the sliding speed of the refractory material. The bottom of the first L-shaped support plate 404 is fixedly connected to the first electric telescopic rod 405.

[0040] Specifically, the top of the workbench 1 is located on one side of the third support plate 6 and is fixedly connected to a third L-shaped support plate 13. The third electric telescopic rod 14 is fixedly connected to the third L-shaped support plate 13. The output end of the third electric telescopic rod 14 is fixedly connected to a second push plate 15. A plurality of second connecting columns 16 are fixedly connected to the bottom of the workbench 1. One end of the plurality of second connecting columns 16 is commonly fixedly connected to a second base plate 17. A first hydraulic cylinder 18 is fixedly connected to the top of the second base plate 17. The output end of the first hydraulic cylinder 18 is fixedly connected to a connecting disc 19. The connecting disc 19 slides through the workbench 1.

[0041] The operation process of this embodiment is as follows: after the material inside the lower mold 2 is formed, the connecting disc 19 is driven to move upward by the first hydraulic cylinder 18, so that the connecting disc 19 passes through the workbench 1 and the through hole 205 in succession and then pushes the first push plate 202 to move upward, and the first push plate 202 pushes the refractory material formed inside the lower mold 2 upward. When the refractory material is completely pushed out of the lower mold 2, the third electric telescopic rod 14 drives the second push plate 15 to move to one side, so that the second push plate 15 pushes the refractory material from the first push plate 202 to the roller 302 in the frame 301, so that the refractory material begins to slide downward in the frame 301, and when the refractory material slides, the brush 303 cleans the contact surface between the refractory material and the upper mold 22, so that the refractory material particles remaining on the contact surface of the refractory material are cleaned to the bottom of the frame 301 for easy recycling;

[0042] In order to prevent the refractory material from sliding too fast on the roller 302, resulting in the brush 303 being unable to completely remove the residual refractory material particles and scratching the surface of the refractory material, the first electric telescopic rod 405 drives the first L-shaped support plate 404 to move upward, and the first L-shaped support plate 404 pushes the frame 301 upward through the slide rod 403, so that the frame 301 rotates around the axial direction of the rotating shaft 402, reducing the inclination angle of the frame 301, thereby reducing the sliding speed of the refractory material. If the sliding speed of the refractory material needs to be accelerated, the first electric telescopic rod 405 can be used to drive the first L-shaped support plate 404 to move downward.

[0043] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0044] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A refractory material forming device, comprising a workbench (1) and a lower mold (2), characterized in that: A blanking assembly (3) is provided on one side of the workbench (1), the blanking assembly (3) comprising a frame (301), an angle adjustment component (4) being provided at the bottom of the frame (301), a plurality of rollers (302) being rotatably coupled in a linear array in the frame (301), and a plurality of brushes (303) being fixedly connected in a linear array above the rollers (302) in the frame (301); Two symmetrical first support plates (304) are fixedly connected to the outer bottom of the frame (301); two symmetrical second support plates (305) are fixedly connected to the outer bottom of the frame (301) on one side of the first support plate (304); and sliding grooves (306) are provided on opposite sides of the two second support plates (305); The angle adjustment component (4) includes a fixed plate (401) fixedly connected to the top of the workbench (1), a rotating shaft (402) fixedly connected between the two first support plates (304), the rotating shaft (402) and the fixed plate (401) are rotatably matched, a sliding rod (403) is slidably matched in the two sliding grooves (306), the sliding rod (403) is rotatably matched with the first L-shaped support plate (404) on the peripheral side, and the first electric telescopic rod (405) is fixedly connected to the bottom of the first L-shaped support plate (404).

2. A refractory material forming device according to claim 1, characterized in that: A third support plate (6) is fixedly connected to the top of the workbench (1), a material storage box (7) is fixedly connected to one side of the third support plate (6), and a discharge pipe (8) is provided at the bottom of the material storage box (7).

3. A refractory material forming device according to claim 2, characterized in that: A vibration assembly (5) is provided at the bottom of the workbench (1), and the vibration assembly (5) comprises a placement platform (501) that passes through the workbench (1); a mounting box (502) is fixedly connected to the bottom of the placement platform (501); a dual-axis motor (503) is fixedly connected inside the mounting box (502); and both output ends of the dual-axis motor (503) are fixedly connected to an eccentric disc (504).

4. A refractory material forming device according to claim 3, characterized in that: The installation box (502) is fixedly connected to a plurality of T-shaped support rods (505) on both sides of the relative outer sides, and the bottom of the workbench (1) is fixedly connected to a plurality of first connecting columns (506), one end of each of the plurality of first connecting columns (506) is fixedly connected to a first bottom plate (507), and the top of the first bottom plate (507) is fixedly connected to side plates (508) on both sides of the installation box (502), and the side plates (508) are slidably matched with the T-shaped support rods (505), and the peripheral side of the T-shaped support rods (505) is sleeved and provided with springs (509) between the installation box (502) and the side plates (508).

5. A refractory material forming device according to claim 4, characterized in that: The lower mold (2) comprises a mold frame (201), a first push plate (202) is slidably fitted in the mold frame (201), a connecting plate (203) is fixedly connected to one side of the mold frame (201), a T-shaped slot (204) is provided through one side of the connecting plate (203), and a through hole (205) is provided at the bottom of the mold frame (201).

6. A refractory material forming device according to claim 5, characterized in that: A second L-shaped support plate (9) is fixedly connected to the top of the workbench (1), a second electric telescopic rod (10) is fixedly connected to the second L-shaped support plate (9), an output end of the second electric telescopic rod (10) is fixedly connected to a T-shaped connecting rod (11) that slides into the T-shaped slot (204), and a guide plate (12) is fixedly connected to the top of the workbench (1) on one side of the placement platform (501).

7. A refractory material forming device according to claim 6, characterized in that: The top of the workbench (1) is fixedly connected to a third L-shaped support plate (13) on one side of the third support plate (6); the third L-shaped support plate (13) is fixedly connected to a third electric telescopic rod (14); the output end of the third electric telescopic rod (14) is fixedly connected to a second push plate (15); the bottom of the workbench (1) is fixedly connected to a plurality of second connecting columns (16); one end of the plurality of second connecting columns (16) is fixedly connected to a second base plate (17); the top of the second base plate (17) is fixedly connected to a first hydraulic cylinder (18); the output end of the first hydraulic cylinder (18) is fixedly connected to a connecting disc (19); the connecting disc (19) is in sliding engagement with the workbench (1).

8. A refractory material forming device according to claim 7, characterized in that: A fourth L-shaped support plate (20) is fixedly connected to the top of the workbench (1), a second hydraulic cylinder (21) is fixedly connected to the fourth L-shaped support plate (20), and an upper mold (22) is fixedly connected to the output end of the second hydraulic cylinder (21).

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