Dust removing and edge cutting device for wallboard manufacturing

By designing a dust removal and edge cutting device for wall panel production, the upper dust cover and the lower dust cover wrap the edge of the wall panel, combined with a spring and a dust collector, the harm of dust to health during wall panel cutting is solved, and the effective prevention of dust and the collection of debris is achieved.

CN223265989UActive Publication Date: 2025-08-26XINJIANG ZHONGKE CONSTR MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421699889.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-08-26
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The dust generated during wall panel cutting is harmful to the health of the staff, especially the particulate matter such as wood, gypsum, chemical additives, etc., which will cause irritation to the respiratory tract for a long time.

Method used

A dust-removing and cutting device for wall panel production is designed, including a support assembly and a dust-removing cutting assembly. The upper dust cover and the lower dust cover are used to wrap the edge of the wall panel, and combined with a spring and a dust collector, to achieve adaptive angle adjustment and debris collection to avoid dust flying.

Benefits of technology

Effectively prevent dust from flying during cutting, protecting staff's health, and collecting debris generated by cutting to reduce damage to the respiratory tract.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wallboard cutting, and particularly discloses a dedusting and trimming device for wallboard manufacturing, which comprises a wallboard body, the wallboard body is located on a support assembly, the support assembly is provided with a dedusting type cutting assembly, and a lower dustproof cover is located right below an upper dustproof cover at the bottom of the wallboard body. The cutting edge of the wallboard body is wrapped by buckling the upper dust cover and the lower dust cover, so that chippings generated during cutting of the wallboard body are prevented from flying, the cutting edge of the wallboard body is wrapped by buckling the upper dust cover and the lower dust cover, and the chippings generated during cutting of the wallboard body are prevented from flying. And dust generated during cutting is prevented from hurting the respiratory tract of a worker, chippings generated by cutting of the wallboard body through the connecting part A can be collected through the lower dustproof cover, and after cutting is completed, a dust collecting hopper is pulled out, so that the chippings collected in the lower dustproof cover are cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of wall panel cutting, in particular to a dust removal and edge cutting device for wall panel production. Background Art

[0002] Wallboard is a material used to construct walls. It is usually made of wood, gypsum board, steel plate, plastic board and other materials. It is used to cover and decorate the wall. Wallboard can be divided into many types. Depending on the material and purpose, it has its own characteristics and advantages.

[0003] There are many styles of wall panels, including wooden, composite wall panels, gypsum wall panels, etc. These wall panels will be trimmed according to usage requirements during installation, and the excess parts will be removed. The dust generated when the wall panels are cut may cause certain harm to human health. The dust generated by the wall panel cutting may contain particles such as wood, gypsum, and chemical additives. If workers inhale these particles for a long time, it will irritate the respiratory tract and cause harm to the workers' bodies. Utility Model Content

[0004] The purpose of the utility model is to provide a dust removal and edge trimming device for wall panel production to solve the above problems.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dust removal and edge trimming device for wallboard production, comprising:

[0006] The wall panel body is located on the support assembly, and the support assembly is provided with a dust removal cutting assembly, and the support assembly includes a bracket A, a guide frame, a guide rail, and a bracket B;

[0007] There are two guide frames, which are located at both ends of bracket A. Bracket A and the guide frames are fixed as one piece. Both ends of bracket B are respectively fitted with the two guide frames. The guide rail is located on one side of bracket A. Both ends of the guide rail have two integrally fixed fixing rods. The ends of the fixing rods away from the guide rails are fixed to the outer wall of bracket A. Bracket B and the top of bracket A are in the same plane. The bottom of the wall panel body is fitted with the tops of bracket A and bracket B.

[0008] The dust removal cutting assembly includes a connecting piece, a connecting rod, an upper dust cover, a cutting blade, and a lower dust cover;

[0009] The bottom of the connecting member has a plurality of integrally fixed sleeves, which are sleeved on the outer side of the guide rail and slidably connected thereto. There are a plurality of connecting rods, which are located at the top of the connecting member. One end of the connecting rod away from the connecting member is connected to an upper dust cover, which is sleeved on the outer side of the cutting blade to block dust and debris generated by cutting. A drive motor for driving the cutting blade is provided on the outer side of the upper dust cover.

[0010] The lower dust cover is located directly below the upper dust cover at the bottom of the wall panel body. The upper dust cover and the lower dust cover are buckled to wrap the cutting edge of the wall panel body, thereby preventing debris generated when the wall panel body is cut from flying.

[0011] Preferably, the outer side of the guide rail has a plurality of long strip grooves, and the inner side of the sleeve is engaged with the outer wall of the guide rail, so that the sleeve is guided more accurately when sliding on the guide rail body.

[0012] Preferably, the outer side of the upper dust cover is provided with an arc-shaped gasket, which is installed and fixed to the upper dust cover by screws, and the connecting rod has a connecting part B at one end close to the upper dust cover, and the connecting part B is fixedly connected to the arc-shaped gasket at one end away from the connecting rod, and the connecting rod can be rotatably connected to the upper dust cover through the connecting part B, and the connecting rod has a connecting part A at one end away from the connecting part B, and the connecting part A is fixedly connected to the top of the connecting piece at one end away from the connecting rod, and the connecting rod is rotatably connected to the connecting piece through the connecting part A, and the connecting rod can be lifted upward through the connecting part A, thereby pulling up the cutting blade, and when the connecting rod is pressed down, the angle between the connecting rod and the upper dust cover is adjusted through the connecting part B, and the bottom of the upper dust cover is adaptively adjusted in angle when it fits the wall panel body, so that it is suitable for wall panel bodies of different thicknesses.

[0013] Preferably, there is a tension spring between the support rod and the connecting rod, and the two ends of the tension spring have two integrally fixed connecting parts C, the two connecting parts C are respectively connected to the connecting rod and the support rod, and the tension spring is rotatably connected with the connecting rod and the support rod through the two connecting parts C. The connecting rod can be pulled by the tension spring to automatically reset, and the upper dust cover is tightly attached to the top of the wall panel body during cutting to prevent dust from leaking.

[0014] Preferably, the side of the upper dust cover has an "M"-shaped handle, and the ends of the handle are fixedly connected to multiple connecting rods respectively. Pulling the "M"-shaped handle can realize the linkage of multiple connecting rods.

[0015] Preferably, the interior of the lower dust cover is a hollow structure, and a dust hopper is provided near the bottom of the lower dust cover. The dust hopper is arc-shaped, and the dust hopper is embedded in the interior of the lower dust cover and is slidably connected to it. The debris generated by cutting the wall panel body through the connection part A can be collected by the lower dust cover. When the cutting is completed, the dust hopper is pulled out to clean the debris collected inside the lower dust cover.

[0016] Preferably, guide grooves are provided on the guide frame, and the two ends of the bracket B are embedded in the inside of the guide grooves and are slidably connected to the guide frame. The two ends of the bracket B have an integrally fixed card plate, and the inner side of the card plate fits with the outer side of the guide frame. The card plate has an integrally fixed card block near the two ends, and the card block is buckled on the inner side of the guide frame and fits with it. The bracket B can be limited by the card plate and the card block, so that the bracket B is more stable when sliding on the guide frame.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] Bracket B can slide in the guide groove on the guide frame to adjust the distance between bracket A and bracket B, so as to support wall panels of different lengths. At this time, pull the "M" shaped handle upwards, thereby pulling multiple connecting rods upwards at the same time, so that the tension spring is stretched, thereby pulling the cutting blade upwards. At this time, place the wall panel on top of bracket A and bracket B, loosen the "M" shaped handle so that the tension spring pulls the connecting rod to contract, causing the cutting blade to cut the wall panel downwards, so that the bottom of the upper dust cover is tightly attached to the wall panel. The top of the main body and the bottom notch of the upper dust cover are parallel to the wall panel body, so the upper dust cover can adaptively adjust the angle when it is buckled on the top of the wall panel body. The upper dust cover and the lower dust cover are buckled to wrap the cutting edge of the wall panel body, thereby preventing the debris generated when the wall panel body is cut from flying, and preventing the dust generated during cutting from causing damage to the respiratory tract of the workers. The debris generated by the cutting of the wall panel body through the connection part A can be collected by the lower dust cover. When the cutting is completed, pull the dust hopper to draw it out to clean the debris collected inside the lower dust cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the dust removal cutting assembly of the utility model;

[0021] Figure 3 This is a schematic diagram of the support assembly structure of the utility model;

[0022] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of part A in the middle.

[0023] In the figure: 100, wall panel body; 200, bracket A; 201, guide frame; 202, guide groove; 203, fixing rod; 204, guide rail; 300, bracket B; 301, clamping plate; 302, clamping block; 400, connecting piece; 401, sleeve; 402, connecting part A; 403, connecting rod; 404, connecting part B; 405, support rod; 500, tension spring; 501, connecting part C; 600, upper dust cover; 601, drive motor; 602, cutting blade; 603, lower dust cover; 604, dust hopper. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0026] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0027] See also Figure 1-4 , the utility model provides a technical solution: a dust removal and edge cutting device for wall panel production, comprising;

[0028] The wall panel body 100 is located on a support assembly, and the support assembly has a dust removal cutting assembly, and the support assembly includes a bracket A200, a guide frame 201, a guide rail 204, and a bracket B300;

[0029] There are two guide frames 201, which are respectively located at the two ends of the bracket A200. The bracket A200 and the guide frames 201 are fixed integrally. The two ends of the bracket B300 are respectively in contact with the two guide frames 201. The guide rail 204 is located on one side of the bracket A200. The two ends of the guide rail 204 respectively have two integrally fixed fixing rods 203. The ends of the fixing rods 203 away from the guide rail 204 are fixed to the outer wall of the bracket A200. The bracket B300 and the top of the bracket A200 are in the same plane. The bottom of the wall panel body 100 is in contact with the tops of the bracket A200 and the bracket B300.

[0030] The dust removal cutting assembly includes a connecting piece 400, a connecting rod 403, an upper dust cover 600, a cutting blade 602, and a lower dust cover 603;

[0031] The bottom of the connecting member 400 has a plurality of integrally fixed sleeves 401, which are sleeved on the outside of the guide rail 204 and slidably connected thereto. There are a plurality of connecting rods 403, which are located at the top of the connecting member 400. The ends of the connecting rods 403 away from the connecting member 400 are connected to the upper dust cover 600, which is sleeved on the outside of the cutting blade 602 to block dust and debris generated by cutting. The outer side of the upper dust cover 600 has a drive motor 601 for driving the cutting blade 602.

[0032] The lower dust cover 603 is located directly below the upper dust cover 600 at the bottom of the wall panel body 100. The upper dust cover 600 and the lower dust cover 603 are buckled together to wrap the cutting edge of the wall panel body 100, thereby preventing debris generated when the wall panel body 100 is cut from flying.

[0033] Furthermore, the outer side of the guide rail 204 has a plurality of long strip grooves, and the inner side of the sleeve 401 is engaged with the outer wall of the guide rail 204, so that the sleeve 401 can be guided more accurately when sliding on the guide rail 204.

[0034] Furthermore, the outer side of the upper dust cover 600 is provided with an arc-shaped gasket, which is fixed to the upper dust cover 600 by screws, and the end of the connecting rod 403 close to the upper dust cover 600 has a connecting portion B404, and the end of the connecting portion B404 away from the connecting rod 403 is fixedly connected to the arc-shaped gasket, and the connecting rod 403 can be rotatably connected to the upper dust cover 600 through the connecting portion B404, and the end of the connecting rod 403 away from the connecting portion B404 has a connecting portion A402, and the connecting portion A402 is away from the connecting portion One end of the connecting rod 403 is fixedly connected to the top of the connecting member 400. The connecting rod 403 is rotatably connected to the connecting member 400 through the connecting part A402. The connecting rod 403 can be lifted upward through the connecting part A402, thereby pulling up the cutting blade 602. When the connecting rod 403 is pressed down, the angle between the upper dust cover 600 is adjusted through the connecting part B404. When the bottom of the upper dust cover 600 is attached to the wall panel body 100, the angle is adaptively adjusted, so that it is suitable for wall panel bodies 100 of different thicknesses.

[0035] Furthermore, there is a tension spring 500 between the support rod 405 and the connecting rod 403, and the two ends of the tension spring 500 have two integrally fixed connecting parts C501. The two connecting parts C501 are respectively connected to the connecting rod 403 and the support rod 405. The tension spring 500 is rotatably connected with the connecting rod 403 and the support rod 405 through the two connecting parts C501. The connecting rod 403 can be pulled by the tension spring 500 to automatically reset. When cutting, the upper dust cover 600 is tightly attached to the top of the wall panel body 100 to prevent dust from leaking.

[0036] Furthermore, the side of the upper dust cover 600 has an "M"-shaped handle, and the ends of the handle are fixedly connected to multiple connecting rods 403 respectively. Pulling the "M"-shaped handle can realize the linkage of multiple connecting rods 403.

[0037] Furthermore, the interior of the lower dust cover 603 is a hollow structure, and the lower dust cover 603 has a dust hopper 604 near the bottom. The dust hopper 604 is arc-shaped, and the dust hopper 604 is embedded in the interior of the lower dust cover 603 and is slidably connected to it. The debris generated by cutting the wall panel body 100 through the connection part A402 can be collected through the lower dust cover 603. When the cutting is completed, the dust hopper 604 is pulled out to clean the debris collected inside the lower dust cover 603.

[0038] Furthermore, the guide frame 201 is provided with a guide groove 202, and the two ends of the bracket B300 are embedded in the inside of the guide groove 202 and are slidably connected to the guide frame 201. The two ends of the bracket B300 have an integrally fixed card plate 301, and the inner side of the card plate 301 fits with the outer side of the guide frame 201. The card plate 301 has an integrally fixed card block 302 near the two ends, and the card block 302 is buckled on the inner side of the guide frame 201 and fits with it. The bracket B300 can be limited by the card plate 301 and the card block 302, so that the bracket B300 is more stable when sliding on the guide frame 201.

[0039] Working principle: When in use, the bracket B300 can slide in the guide groove 202 on the guide frame 201, so as to adjust the distance between the bracket A200 and the bracket B300, so as to support the wall panel body 100 of different lengths. At this time, the "M" shaped handle is pulled upward, thereby simultaneously pulling the multiple connecting rods 403 upward, so that the tension spring 500 is stretched, thereby pulling the cutting blade 602 upward. At this time, the wall panel body 100 is placed on the top of the bracket A200 and the bracket B300, and the "M" shaped handle is released so that the tension spring 500 pulls the connecting rod 403 to contract, so that the cutting blade 602 cuts the wall panel body 100 downward. Cut so that the bottom of the upper dust cover 600 is tightly attached to the top of the wall panel body 100, and the bottom notch of the upper dust cover 600 is parallel to the wall panel body 100. Therefore, the upper dust cover 600 can adaptively adjust the angle when it is buckled on the top of the wall panel body 100, and the upper dust cover 600 and the lower dust cover 603 are buckled to wrap the cutting edge of the wall panel body 100, thereby preventing the flying of debris generated when the wall panel body 100 is cut. Furthermore, the debris generated by the cutting of the wall panel body 100 through the connection part A402 can be collected by the lower dust cover 603. When the cutting is completed, the dust hopper 604 is pulled out to clean the debris collected inside the lower dust cover 603.

[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust removal and edge trimming device for wallboard production, characterized by: include; A wall panel body (100), the wall panel body (100) being located on a support assembly, and the support assembly being provided with a dust removal cutting assembly, the support assembly comprising a bracket A (200), a guide frame (201), a guide rail (204), and a bracket B (300); There are two guide frames (201), the two guide frames (201) are respectively located at the two ends of the bracket A (200), the bracket A (200) and the guide frames (201) are fixed as a whole, and the two ends of the bracket B (300) are respectively fitted with the two guide frames (201), the guide rail (204) is located on one side of the bracket A (200), and the two ends of the guide rail (204) are respectively provided with two integrally fixed fixing rods (203), and the ends of the fixing rods (203) away from the guide rail (204) are fixed to the outer wall of the bracket A (200), the bracket B (300) and the top of the bracket A (200) are in the same plane, and the bottom of the wall panel body (100) is fitted with the tops of the bracket A (200) and the bracket B (300); The dust removal cutting assembly comprises a connecting piece (400), a connecting rod (403), an upper dust cover (600), a cutting blade (602), and a lower dust cover (603); The bottom of the connecting member (400) has a plurality of integrally fixed sleeves (401), the sleeves (401) are sleeved on the outside of the guide rail (204) and slidably connected thereto, the number of connecting rods (403) is multiple, the plurality of connecting rods (403) are located at the top of the connecting member (400), one end of the connecting rod (403) away from the connecting member (400) is connected to the upper dust cover (600), the upper dust cover (600) is sleeved on the outside of the cutting blade (602) to block dust and debris generated by cutting, and the outer side of the upper dust cover (600) has a driving motor (601) for driving the cutting blade (602); The lower dust cover (603) is located directly below the upper dust cover (600) at the bottom of the wall panel body (100).

2. The dust removal and edge trimming device for wallboard production according to claim 1, characterized in that: The outer side of the guide rail (204) has a plurality of long strip grooves, and the inner side of the sleeve (401) is engaged with the outer wall of the guide rail (204).

3. The dust removal and edge trimming device for wallboard production according to claim 1, characterized in that: The outer side of the upper dust cover (600) is provided with an arc-shaped gasket, which is fixed to the upper dust cover (600) by screws. The end of the connecting rod (403) close to the upper dust cover (600) is provided with a connecting portion B (404), and the end of the connecting portion B (404) away from the connecting rod (403) is fixedly connected to the arc-shaped gasket. The connecting rod (403) can be rotatably connected to the upper dust cover (600) through the connecting portion B (404). The end of the connecting rod (403) away from the connecting portion B (404) is provided with a connecting portion A (402), and the end of the connecting portion A (402) away from the connecting rod (403) is fixedly connected to the top of the connecting member (400). The connecting rod (403) is rotatably connected to the connecting member (400) through the connecting portion A (402).

4. The dust removal and edge trimming device for wallboard production according to claim 1, characterized in that: A tension spring (500) is provided between the support rod (405) and the connecting rod (403). Two ends of the tension spring (500) have two integrally fixed connecting parts C (501). The two connecting parts C (501) are respectively connected to the connecting rod (403) and the support rod (405). The tension spring (500) is rotatably connected to the connecting rod (403) and the support rod (405) through the two connecting parts C (501).

5. The dust removal and edge trimming device for wall panel production according to claim 4, characterized in that: The side surface of the upper dust cover (600) is provided with an "M"-shaped handle, and the ends of the handle are respectively fixedly connected to a plurality of connecting rods (403).

6. The dust removal and edge trimming device for wallboard production according to claim 4, characterized in that: The interior of the lower dust cover (603) is a hollow structure. The lower dust cover (603) is provided with a dust collecting hopper (604) near the bottom. The dust collecting hopper (604) is arc-shaped and is embedded in the interior of the lower dust cover (603) and is slidably connected thereto.

7. The dust removal and edge trimming device for wallboard production according to claim 4, characterized in that: The guide frame (201) is provided with a guide groove (202), and the two ends of the bracket B (300) are embedded in the guide groove (202) and are slidably connected to the guide frame (201). The two ends of the bracket B (300) have an integrally fixed clamping plate (301), and the inner side of the clamping plate (301) is in contact with the outer side of the guide frame (201). The position of the clamping plate (301) near the two ends has an integrally fixed clamping block (302), and the clamping block (302) is buckled on the inner side of the guide frame (201) and is in contact with it.