Feeding and discharging buffering device and wire cutting machine
By introducing a loading and unloading buffer device into an online cutting machine, the problem of untimely loading and unloading of workpieces in the cutting room is solved, and the timely loading and unloading of workpieces is achieved, which improves cutting efficiency and continuity and reduces safety hazards.
Patent Information
- Application Number
- CN202422302085.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-20
AI Technical Summary
Existing wire cutting machines do not load and unload indoor workpieces in time, resulting in low cutting efficiency and external robots waiting for a long time and cannot cut continuously.
A loading and unloading buffering device is designed, including a support unit and a buffering unit, with at least two storage units, which can be dynamically moved to the loading and unloading station, and is used to temporarily store uncut and cut workpieces to realize timely loading and unloading of the workpieces.
It improves the cutting efficiency of the wire cutting machine, reduces waiting time, ensures cutting continuity, reduces safety risks, and optimizes the automation and accuracy of loading and unloading operations.
Smart Images

Figure CN223265997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire cutting, in particular to a loading and unloading buffer device and a wire cutting machine for wire cutting. Background Art
[0002] In the field of online cutting technology, taking photovoltaic silicon rods as an example, making silicon rods into silicon wafers generally requires processes such as cutting, squaring, grinding, and slicing. The slicing operation is completed by a slicer. The silicon rod is bonded to the crystal tray, and the crystal tray is clamped by a clamping device. Then, the silicon rod is driven by the feeding mechanism to move relative to the cutting wire mesh to achieve slicing. When the existing slicer is working, it is usually first used to transport a silicon rod into the slicer by a transfer device. When the silicon rod is cut, the transfer device is used to remove the cut silicon rod. When loading is required in the cutting chamber and the external robot cannot provide the silicon rod, the cutting chamber cannot obtain the workpiece and cannot cut; when unloading is required in the cutting chamber and the external robot cannot remove the silicon rod in time, the workpiece in the cutting chamber cannot be removed in time, and other operations cannot be performed in the cutting chamber. Therefore, the external transfer device needs to be waiting at all times, otherwise there will be a problem of low cutting efficiency. Utility Model Content
[0003] In view of the above problems, the utility model proposes a loading and unloading buffer device and a wire cutting machine, which can buffer one or more workpieces to be processed in the wire cutting machine, which is conducive to providing the workpieces to be processed in time when the cutting room needs to load the materials, and providing temporary storage space when the cutting room needs to unload the materials, so as to prevent the workpieces in the cutting room from being unable to be unloaded.
[0004] Specifically, the present invention provides a loading and unloading buffer device, comprising a support unit and a buffer unit. The support unit is provided with a loading and unloading station. The buffer unit has at least two storage portions; the buffer unit is movably mounted on the support unit to drive each storage portion to move to or away from the loading and unloading station.
[0005] Optionally, each of the storage portions includes a support rail, and a plurality of the support rails are arranged in parallel; or, each of the storage portions includes two support rails arranged in parallel and at intervals, and all of the support rails are arranged in parallel.
[0006] Optionally, the cache unit further includes:
[0007] A bottom support assembly, the bottom support assembly being movably disposed on the support unit;
[0008] A workpiece support assembly is provided on the base assembly to move with the base assembly; the storage portion is provided on the workpiece support assembly.
[0009] Optionally, the workpiece support assembly includes:
[0010] A plurality of upper plates arranged in parallel and spaced apart, wherein the two support rails of each storage portion are arranged on two adjacent upper plates, and on two adjacent upper plates, a corresponding support rail is arranged at an edge of each upper plate adjacent to another upper plate;
[0011] A plurality of support plates, wherein the upper end of each support plate is connected to one of the upper flat plates, and the lower end is arranged on the bottom support assembly.
[0012] Optionally, the plurality of upper plates include a first upper plate, a second upper plate and at least one intermediate upper plate, wherein the intermediate upper plate is located between the first upper plate and the second upper plate;
[0013] The plurality of support plates include a first support plate, a second support plate, and at least one intermediate support plate, the intermediate support plate being located between the first support plate and the second support plate;
[0014] The upper end of the first support plate is connected to the edge of the first upper plate away from the other upper plates; a plurality of first reinforcing ribs are provided between the first support plate and the first upper plate;
[0015] The upper end of the second support plate is connected to the edge of the second upper plate away from the other upper plates; a plurality of first reinforcing ribs are provided between the second support plate and the second upper plate;
[0016] The upper end of each intermediate support plate is connected to the middle portion of one intermediate upper flat plate; a plurality of first reinforcing ribs are provided between the two side surfaces of the intermediate support plate and the corresponding intermediate upper flat plate.
[0017] Optionally, the lower end of each support plate is arranged on the base support assembly through a lower flat plate;
[0018] The plurality of lower plates include a first lower plate, a second lower plate and at least one intermediate lower plate, wherein the intermediate lower plate is located between the first lower plate and the second lower plate;
[0019] The lower end of the first support plate is connected to the edge of the first lower flat plate away from the other lower flat plates; a plurality of second reinforcing ribs are provided between the first support plate and the first lower flat plate;
[0020] The lower end of the second support plate is connected to the edge of the second lower flat plate away from the other lower flat plates; a plurality of second reinforcing ribs are provided between the second support plate and the second lower flat plate;
[0021] The lower end of each intermediate support plate is connected to the middle portion of one intermediate lower flat plate; a plurality of second reinforcing ribs are provided between the two side surfaces of the intermediate support plate and the corresponding intermediate upper flat plate;
[0022] A side of the first support plate facing away from the second support plate, and a side of the second support plate facing away from the first support plate, are both provided with a plurality of third reinforcing ribs;
[0023] Each of the third reinforcing ribs on the first support plate connects the first upper flat plate and the first lower flat plate, and each of the third reinforcing ribs on the second support plate connects the second upper flat plate and the second lower flat plate.
[0024] Optionally, each of the support rails is made of tin bronze.
[0025] Optionally, the support unit is provided with a driving unit, a guide rail and a first magnetic unit, and the guide rail is perpendicular to the support rail;
[0026] The bottom support assembly includes:
[0027] a bracket, the bracket being mounted on the guide rail via a slider; the driving unit being configured to drive the bracket to move along the guide rail;
[0028] The second magnetic unit is arranged on the bracket; the second magnetic unit is configured to be controlled to be attracted to the first magnetic unit after the bracket moves to a preset position.
[0029] Optionally, the loading and unloading buffer device also includes a water receiving tray; the water receiving tray is arranged on the bottom support assembly; there is one water receiving tray, which is arranged on the lower side of all the storage parts; or, there are multiple water receiving trays, each of which is arranged on the lower side of one of the storage parts.
[0030] Optionally, a limiting unit and a position detection unit are provided on the support unit, the position detection unit is configured to detect the position of the cache unit, and the limiting unit is configured to limit the stroke of the cache unit.
[0031] Optionally, there are two storage parts, and the cache unit has a first movement position and a second movement position. In the first movement position, one storage part is at the loading and unloading station, and in the second movement position, the other storage part is at the loading and unloading station.
[0032] Optionally, the limiting unit includes two limiting blocks, the buffer unit includes a limiting post in contact with the limiting blocks, and the limiting post is arranged between the two limiting blocks; the two limiting blocks are configured to switch the buffer unit between the first movement position and the second movement position;
[0033] The position detection unit includes two proximity switches, one of the proximity switches is configured to detect whether the cache unit moves to the first movement position, and the other of the proximity switches is configured to detect whether the cache unit moves to the second movement position.
[0034] Optionally, the support unit includes:
[0035] a supporting frame, on which the cache unit is movably mounted;
[0036] A plurality of legs are provided on the lower side of the support frame, and the support frame is respectively mounted on the upper ends of the plurality of legs at a plurality of locations through height adjustment units;
[0037] A positioning guide column is provided on one of the support frame and the support legs, and a guide hole is provided on the other. The positioning guide column is vertically arranged and inserted into the guide hole; the height adjustment unit includes a top screw, which is installed on the support frame and contacts the support legs.
[0038] Optionally, the at least two storage portions include: a loading storage portion only for receiving and storing workpieces to be cut, and a unloading storage portion only for receiving and storing workpieces that have been cut.
[0039] The utility model also provides a wire cutting machine, which comprises any one of the above-mentioned loading and unloading buffer devices.
[0040] Optionally, the wire cutting machine is a slicer.
[0041] Optionally, the wire cutting machine further includes: a cutting chamber assembly, the cutting chamber assembly having a loading and unloading port; the loading and unloading buffer device is arranged on the outside of the loading and unloading port, and the storage part is arranged corresponding to the loading and unloading port when it is in the loading and unloading station.
[0042] The present invention's loading and unloading buffer device and wire-cutting machine include at least two storage sections, at least one of which is used to receive cut workpieces, while the remaining storage sections can be used to temporarily store uncut workpieces. When loading is required within the cutting chamber, the storage section can provide the workpieces to the cutting chamber, facilitating cutting. When unloading is required within the cutting chamber, the workpieces can be placed on the storage section, facilitating other operations within the cutting chamber, enabling timely loading and unloading, and improving the cutting efficiency of the wire-cutting machine.
[0043] Furthermore, the workpieces that have been cut can be temporarily stored in a temporary storage portion, and the uncut workpieces in another storage portion can be placed in the cutting chamber of the wire cutting machine for cutting, so that after cutting, the wire cutting machine does not need to stop or wait for a long time, and the cut workpieces can be placed on the loading and unloading buffer device in a timely manner, and the uncut workpieces can be placed from the loading and unloading buffer device into the cutting chamber assembly for cutting, so that the wire cutting machine can cut continuously. That is, the wire cutting machine can make the next cut in time after completing one cut, which is beneficial to further improve the cutting efficiency of the wire cutting machine and shorten the waiting time of the wire cutting machine.
[0044] Furthermore, in the loading and unloading buffer device and wire cutting machine of the present invention, the staff or loading and unloading equipment do not need to wait next to the wire cutting machine to pick up and place the workpiece. The staff or loading and unloading equipment can remove the workpiece that has been cut on the loading and unloading buffer device and install the workpiece that has not been cut according to their own plan while the wire cutting machine is cutting. This will not affect the cutting of the wire cutting machine and is also beneficial for the staff or loading and unloading equipment to make reasonable arrangements for their work.
[0045] Furthermore, in the loading and unloading buffer device and wire cutting machine of the present invention, the staff can load and unload materials on the loading and unloading buffer device without having to load and unload materials on the cutting chamber assembly, which is far away from the cutting area, greatly reducing safety hazards.
[0046] Based on the following detailed description of specific embodiments of the present invention in conjunction with the accompanying drawings, those skilled in the art will become more aware of the above and other objects, advantages and features of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Hereinafter, some specific embodiments of the present invention will be described in detail in an exemplary and non-limiting manner with reference to the accompanying drawings. The same reference numerals in the accompanying drawings indicate the same or similar components or parts. It should be understood by those skilled in the art that these drawings are not necessarily drawn to scale. In the accompanying drawings:
[0048] Figure 1 This is a schematic structural diagram of a loading and unloading buffer device according to one embodiment of the present utility model;
[0049] Figure 2 yes Figure 1 A schematic structural diagram of the support unit in the loading and unloading buffer device shown;
[0050] Figure 3 yes Figure 1 A schematic structural diagram of the bottom support assembly in the loading and unloading buffer device shown;
[0051] Figure 4 yes Figure 1A schematic structural diagram of a workpiece support assembly in the loading and unloading buffer device shown;
[0052] Figure 5 yes Figure 1 The schematic structural diagram of the water receiving tray in the loading and unloading buffer device shown;
[0053] Figure 6 yes Figure 1 A schematic diagram of the buffer unit in the loading and unloading buffer device shown is in the first movement position;
[0054] Figure 7 yes Figure 1 A schematic diagram of the buffer unit in the loading and unloading buffer device shown is in the second movement position;
[0055] Figure 8 It is a schematic structural diagram of a wire cutting machine according to an embodiment of the present utility model.
[0056] Description of reference numerals:
[0057] 100. Loading and unloading buffer device; 200. Cutting chamber assembly; 10. Support unit; 11. Support frame; 12. Support legs; 13. Guide rails; 14. Limit block; 15. Proximity switch; 16. Top screw; 20. Buffer unit; 21. Support rails; 22. Bracket; 23. Second magnetic unit; 24. Limit column; 30. Water tray; 31. Drain hole; 40. Drive unit; 50. First reinforcing rib; 51. First support plate; 52. First upper plate; 53. First lower plate; 54. Middle upper plate; 55. Middle support plate; 56. Middle lower plate; 57. Second upper plate; 58. Second support plate; 59. Second lower plate; 63. Second reinforcing rib; 60. Third reinforcing rib; 61. Crystal support; 62. Silicon rod. DETAILED DESCRIPTION
[0058] Refer to the following Figures 1 to 8 To describe the loading and unloading buffer device and the wire cutting machine of the embodiment of the present utility model. In the description of this embodiment, it should be understood that the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features, that is, include one or more of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. When a feature "includes or contains" one or some of the features it covers, unless otherwise specifically described, this indicates that other features are not excluded and other features may be further included.
[0059] Unless otherwise expressly specified or limited, terms such as "disposed," "installed," "connected," "connected," "fixed," and "coupled" should be interpreted broadly. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two elements or interaction between two elements, unless otherwise expressly limited. A person of ordinary skill in the art should be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0060] In addition, in the description of this embodiment, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. That is, in the description of this embodiment, the first feature being "above", "above", and "above" the second feature includes the first feature being directly above and diagonally above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below", or "below" the second feature may mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is lower in level than the second feature. Moreover, it should be noted that in the description of this embodiment, directions such as up and down are exemplary and can be determined according to specific working conditions. For example, A is above B in the description, but in actual use, A is below B, or A is to one side of B, etc.
[0061] In the description of the present embodiment, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any appropriate manner in any one or more embodiments or examples.
[0062] Unless otherwise stated, the term "plurality" means two or more.
[0063] In the embodiments of the present disclosure, the character " / " indicates that the preceding and following objects are in an "or" relationship. For example, A / B means: A or B. The term "and / or" describes an association relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or, A and B.
[0064] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present disclosure can be combined with each other.
[0065] like Figure 1 As shown, and reference Figures 2 to 8 , an embodiment of the utility model provides a loading and unloading cache device 100. The loading and unloading cache device 100 includes a support unit 10 and a cache unit 20. The support unit 10 is used to support the weight of the entire device and the workpiece, and to connect with other parts of the wire cutting machine. The support unit is provided with a loading and unloading station, that is, a position on the support unit is used for loading and unloading, which is a loading and unloading station. The cache unit 20 has at least two storage parts. The cache unit 20 is movably mounted on the support unit 10 to drive each storage part to move to the loading and unloading station or leave the loading and unloading station.
[0066] In this embodiment of the present invention, the loading and unloading buffer device 100 includes two storage sections, at least one of which is used to receive cut workpieces, while the other section can be used to temporarily store uncut workpieces. When loading workpieces into the cutting chamber, the storage section can provide the workpieces, facilitating cutting. When unloading workpieces from the cutting chamber is required, the workpieces can be placed on the storage section, facilitating other operations within the cutting chamber, enabling timely loading and unloading, and improving the cutting efficiency of the wire cutting machine.
[0067] Moreover, in an embodiment of the present invention, one of the storage sections is used to receive workpieces being cut, serving as a temporary unloading section, while the remaining storage sections can be used to temporarily store uncut workpieces, serving as temporary loading sections. During operation, the cut workpieces can be temporarily stored in the temporary unloading section. The buffer unit is moved to move another storage section to the loading and unloading station, and then the uncut workpieces in the other storage section are allowed to enter the cutting chamber assembly 200 of the wire cutting machine for cutting, while the storage section becomes a temporary unloading section. At the same time, the staff or loading and unloading equipment can remove the cut workpieces from the loading and unloading buffer device 100 at an appropriate time while the wire cutting machine is cutting. At this time, the temporary unloading section becomes a temporary loading section, and uncut workpieces are loaded onto the storage section. When the wire cutting machine is first started, uncut workpieces can be temporarily stored in all the storage sections. Then, the wire cutting machine is operated, and the workpieces in one storage section are allowed to enter the cutting chamber assembly 200 for cutting, making the storage section a temporary unloading section.
[0068] The setting of the loading and unloading buffer device 100 allows the wire cutting machine to place the cut workpiece on the loading and unloading buffer device 100 in a timely manner without having to stop or wait for a long time after cutting, and to place the uncut workpiece from the loading and unloading buffer device 100 into the cutting chamber assembly 200 for cutting, so that the wire cutting machine can cut continuously. That is, the wire cutting machine can make the next cut in a timely manner after completing one cut, which is beneficial to improving the cutting efficiency of the wire cutting machine and shortening the waiting time of the wire cutting machine. When the staff or loading and unloading equipment loads and unloads materials to the loading and unloading buffer device 100, it will not have any impact on the cutting of the wire cutting machine, and it is also beneficial for the staff or loading and unloading equipment to arrange their work reasonably. Therefore, the loading and unloading buffer device 100 of the embodiment of the utility model is a product for use with a diamond wire silicon wafer slicer. The loading and unloading buffer device 100 is designed with a storage portion that can cache the workpieces to be processed and the processed workpieces. The movement of the storage portion realizes the switching between loading and unloading, greatly improving the automatic loading and unloading efficiency of robots and the like for the cutting chamber assembly 200, which is beneficial to the continuity of cutting of the cutting chamber assembly 200.
[0069] In some embodiments of the present invention, Figure 6 and Figure 7 As shown, there are two storage sections, and the cache unit 20 has a first movement position and a second movement position. In the first movement position, one storage section is at the loading and unloading station, and in the second movement position, the other storage section is at the loading and unloading station. In other words, the cache unit 20 preferably has two storage sections, wherein the loading and unloading station always has one storage section, and after the uncut workpiece on the storage section enters the cutting chamber assembly 200, the storage section serves as a temporary storage section for unloading, waiting there. After receiving the workpiece after cutting, the other storage section is moved to the loading and unloading station. When there are three or more storage sections, such an operation can also be performed, so that one storage section waits to receive the workpiece after cutting after loading the cutting chamber assembly 200 at the loading and unloading station. There are two storage parts, which can make the loading and unloading buffer device 100 and the wire cutting machine compact and small in size. While it is beneficial to improve the cutting efficiency of the wire cutting machine and shorten the waiting time of the wire cutting machine, it is also beneficial for the staff or loading and unloading equipment to load and unload materials to the loading and unloading buffer device 100 in a timely, reasonable and orderly manner. This is beneficial to the continuous work of wire cutting and provides the possibility for the staff or loading and unloading equipment to work reasonably and flexibly.
[0070] In some embodiments of the present invention, at least two storage sections include: a loading storage section that is only used to receive and store workpieces to be cut, and a unloading storage section that is only used to receive and store workpieces that have been cut. That is, the cache unit 20 includes two types of storage sections, namely an unloading storage section and a loading storage section, wherein the unloading storage section is used to receive workpieces that have been cut, and the loading storage section is used to temporarily store uncut workpieces to be cut, that is, for receiving workpieces placed externally. When in use, workpieces are only placed on the loading storage section for loading, and workpieces that have been cut are removed from the unloading storage section for unloading. Dividing the storage section into a dedicated loading section and a dedicated unloading section facilitates docking with external equipment such as a manipulator, which is conducive to improving the automation and accuracy of control, simplifying the control, and preventing docking failures. In this embodiment, there is only one unloading storage section and one loading storage section.
[0071] At the appropriate time, for example, while the wire saw is cutting, workers or loading and unloading equipment can remove the cut workpiece from the dedicated unloading storage section. The unloading storage section then waits to receive the next cut workpiece. Once the workpiece on the loading storage section enters the cutting chamber, uncut workpieces can be placed on the loading storage section at any time.
[0072] In some embodiments of the present invention, Figure 1 As shown, a workpiece, usually a silicon rod 62, needs to be mounted on a wafer support 61. Each storage portion includes a support rail 21 for supporting the wafer support 61.
[0073] In some embodiments of the present invention, the crystal support 61 includes a crystal support plate and a connecting block provided on the upper side of the crystal support plate. The lower side of the crystal support plate is used to bond the silicon rod 62. The upper side of the crystal support plate and the connecting block form a clamping groove with an opening facing upward, which extends along the length direction of the crystal support 61 and passes through the crystal support 61. In other embodiments of the present invention, the upper side of the crystal support plate and the connecting block form two slide grooves, which are respectively located on both sides of the crystal support 61. Each slide groove extends along the length direction of the crystal support 61, and the opening of each slide groove faces one side of the crystal support 61. In still other embodiments of the present invention, the crystal support 61 has both a clamping groove and a slide groove.
[0074] In some embodiments of the present invention, Figure 1 、 Figure 4 As shown, each storage section includes two parallel support rails 21 spaced apart from each other. All support rails 21 are arranged in parallel. The two support rails 21 are inserted into two respective chute slots. Using two support rails 21 ensures smoother movement of the wafer holder 61. In some embodiments of the present invention, each storage section includes one support rail 21, which is inserted into the clamping slot. Multiple support rails 21 are arranged in parallel.
[0075] In some embodiments of the present invention, Figure 1 and Figure 3 As shown, the cache unit 20 also includes a base assembly and a workpiece support assembly. The base assembly is movably arranged on the support unit 10. A driving unit 40 and a guide rail 13 are provided on the support unit 10. The guide rail 13 is perpendicular to the support rail 21, that is, the extension direction of the workpiece is perpendicular to the movement direction of the cache unit 20, which is beneficial to the arrangement of the cache unit 20, so that the loading and unloading cache device 100 has a compact structure and occupies a small space. The base assembly includes a bracket 22, and the bracket 22 is mounted on the guide rail 13 through a slider; the driving unit 40 is provided on the support unit 10, and is configured to drive the bracket 22 to move along the guide rail 13. A floating joint is provided between the output portion of the driving unit 40 and the bracket 22. The workpiece support assembly is provided on the base assembly to move with the base assembly; the storage portion is provided on the workpiece support assembly.
[0076] In an embodiment of the present utility model, the base assembly serves as the bottom skeleton of the cache unit 20, carrying and installing the workpiece support assembly, as well as the corresponding protective limit unit, position detection unit, etc. The workpiece support assembly is used to carry and position the crystal holder 61 and the workpiece. The guide rail 13 can have the functions of positioning, guiding and supporting. The guide rail 13 is preferably a linear guide rail. Since the friction resistance of the slider on the linear guide rail is extremely small when sliding and it is installed horizontally, the power output requirement when the slider slides is also low. The drive unit 40 can be a cylinder drive unit, which outputs power to achieve the switching action of the position of the cache unit 20. The cylinder drive unit is a cylinder, including a cylinder body fixedly mounted on the support unit 10, and the cylinder drive rod is the output part of the drive unit 40, which is connected to the bracket 22 through a floating joint.
[0077] In some embodiments of the present invention, the workpiece support assembly includes a plurality of parallel, spaced-apart upper plates and a plurality of support plates. Two support rails 21 are provided on two adjacent upper plates in each storage section, and corresponding support rails 21 are provided on the edges of each upper plate adjacent to the other upper plate. Each support plate can be arranged vertically, with the upper end of each support plate connected to an upper plate and the lower end mounted on the base assembly.
[0078] In some embodiments of the present invention, Figure 1 and Figure 4As shown, the plurality of upper plates include a first upper plate 52, a second upper plate 57, and at least one intermediate upper plate 54, which is positioned between the first and second upper plates 52, 57. The plurality of support plates include a first support plate 51, a second support plate 58, and at least one intermediate support plate 55, which is positioned between the first and second support plates 51, 58. The upper end of the first support plate 51 is connected to the edge of the first upper plate 52 that is away from the other upper plates; a plurality of first reinforcing ribs 50 are disposed between the first support plate 51 and the first upper plate 52. The upper end of the second support plate 58 is connected to the edge of the second upper plate 57 that is away from the other upper plates; a plurality of first reinforcing ribs 50 are disposed between the second support plate 58 and the second upper plate 57. The upper end of each intermediate support plate 55 is connected to the middle of an intermediate upper plate 54; a plurality of first reinforcing ribs 50 are disposed between each side of the intermediate support plate 55 and the corresponding intermediate upper plate 54.
[0079] In some embodiments of the present invention, Figure 1 and Figure 4 As shown, the lower end of each support plate is mounted on the bottom support assembly via a lower flat plate. For example, the multiple lower flat plates include a first lower flat plate 53, a second lower flat plate 59, and at least one intermediate lower flat plate 56, with the intermediate lower flat plate 56 located between the first lower flat plate 53 and the second lower flat plate 59. The lower end of the first support plate 51 is connected to the edge of the first lower flat plate 53 away from the other lower flat plates; a plurality of second reinforcing ribs 63 are disposed between the first support plate 51 and the first lower flat plate 53. The lower end of the second support plate 58 is connected to the edge of the second lower flat plate 59 away from the other lower flat plates; a plurality of second reinforcing ribs 63 are disposed between the second support plate 58 and the second lower flat plate 59. The lower end of each intermediate support plate 55 is connected to the middle of an intermediate lower flat plate 56; a plurality of second reinforcing ribs 63 are disposed between the two side surfaces of the intermediate support plate 55 and the corresponding intermediate upper flat plate 54.
[0080] In some embodiments of the present invention, Figure 1 and Figure 4 As shown, a plurality of third reinforcing ribs 60 are provided on the side of the first support plate 51 facing away from the second support plate 58, and on the side of the second support plate 58 facing away from the first support plate 51. Each third reinforcing rib 60 on the first support plate 51 connects the first upper flat plate 52 and the first lower flat plate 53, and each third reinforcing rib 60 on the second support plate 58 connects the second upper flat plate 57 and the second lower flat plate 59.
[0081] The reinforcing ribs, namely the first reinforcing rib 50, the second reinforcing rib 63 and the third reinforcing rib 60, are beneficial for the cache unit 20 to maintain strong bending resistance when bearing the weight of the workpiece, and can also meet the space requirements of the workpiece for the cache station.
[0082] In some embodiments of the present invention, each support rail 21 is made of tin bronze. The support rail 21 serves as a guide. The tin bronze material reduces friction between the crystal holder 61 and the upper plate, and also offers strong wear resistance, extending service life, significantly improving performance compared to steel.
[0083] In some embodiments of the present invention, a first magnetic unit is further provided on the support unit 10. The base assembly also includes a second magnetic unit 23, which is provided on the bracket 22. The second magnetic unit 23 is configured to be controlled to engage with the first magnetic unit after the bracket 22 moves to a preset position. For example, one of the first magnetic unit and the second magnetic unit 23 is an electromagnet, and the other is an iron block, a magnet, etc. In other embodiments of the present invention, both the first magnetic unit and the second magnetic unit 23 are electromagnets. In still other embodiments of the present invention, at least one of the first magnetic unit and the second magnetic unit 23 is a strong magnetic device.
[0084] By setting the first magnetic unit and the second magnetic unit 23, the base support assembly and the support unit 10 can be attracted together, that is, after the cache unit 20 moves to each preset position, the cache unit 20 and the support unit 10 can remain relatively motionless, which is conducive to loading and unloading materials into the cutting chamber assembly 200, and is conducive to loading and unloading materials to the cache device 100 through a robot.
[0085] In some embodiments of the present invention, Figure 5 As shown, the loading and unloading buffer device 100 also includes a water receiving tray 30; the water receiving tray 30 is arranged on the bottom support assembly to receive the liquid dripping from the cached cut workpiece, collect and discharge the sewage dripping from the workpiece, and prevent the equipment from being contaminated. Specifically, the water receiving tray 30 can prevent the water droplets remaining on the surface of the workpiece from causing damage to the components below, such as the cylinder and proximity switch, and from dripping onto the ground to cause pollution. For example, there is one water receiving tray 30, which is arranged on the lower side of all storage parts. In other embodiments of the present invention, there are multiple water receiving trays 30, and each water receiving tray 30 is arranged on the lower side of a storage part. Each water receiving tray 30 is arranged between two support plates. The water receiving tray 30 is made of stainless steel to prevent rust. There is a drainage hole 31 on the bottom surface of the water receiving tray 30, and the internal water is discharged to the designated area through the drainage hole 31 and the corresponding pipeline.
[0086] In some embodiments of the present invention, Figure 1 and Figure 2As shown, a limit unit and a position detection unit are provided on the support unit 10. The position detection unit is configured to detect the position of the buffer unit 20, and the limit unit is configured to limit the travel of the buffer unit 20. For example, the limit unit includes two limit blocks 14, and the buffer unit 20 includes a limit post 24 that contacts the limit blocks 14, and the limit post 24 is disposed between the two limit blocks 14. The two limit blocks 14 are configured to switch the buffer unit 20 between a first movement position and a second movement position. The position detection unit includes two proximity switches 15, one proximity switch 15 is configured to detect whether the buffer unit 20 has moved to the first movement position, and the other proximity switch 15 is configured to detect whether the buffer unit 20 has moved to the second movement position. The limit blocks 14 are used to limit the switching position and alignment of the buffer unit 20. During installation, the limit blocks 14 and the proximity switches 15 can be adjusted to the appropriate positions before installation, which facilitates accurate feedback of the current position of the buffer unit 20.
[0087] In some embodiments of the present invention, the position-limiting block 14 has a buffering function. For example, the position-limiting block 14 includes a block body and a buffer pad provided on the surface of the block body.
[0088] In some embodiments of the present invention, Figure 1 and Figure 2 As shown, the support unit 10 comprises a support frame 11 and a plurality of legs 12. The buffer unit 20 is movably mounted on the support frame 11. The legs 12 are disposed on the underside of the support frame 11. The support frame 11 is mounted to the upper ends of the legs 12 at various locations via height adjustment units. The legs 12 have mounting holes for bolting to the microtome fluidic system frame.
[0089] The height adjustment unit includes a jackscrew 16 mounted on the support frame 11 and in contact with the support legs 12. Furthermore, after the height and levelness of the support frame 11 are adjusted, the support frame 11 and the support legs 12 are fixed together via screws. In some embodiments of the present invention, one of the support frame 11 and the support legs 12 is provided with a positioning guide post, and the other is provided with a guide hole. The positioning guide post is vertically arranged and inserted into the guide hole.
[0090] The present invention also provides a wire cutting machine. Figure 8As shown, the wire EDM includes a cutting chamber assembly 200 and the loading and unloading buffer device 100 described in any of the above-mentioned embodiments. A wire EDM is a device used for cutting hard and brittle material rods, such as single crystal silicon rods, polycrystalline silicon rods, sapphire rods, and magnetic rods. Wire EDMs offer advantages such as high efficiency, high production capacity, and high precision. Their principle is to achieve cutting by rubbing a high-speed cutting wire against the workpiece. Wire EDMs often use single or multiple diamond wires to cut, square, and slice silicon materials, thereby obtaining the corresponding silicon wafers or silicon materials. The cutting chamber assembly 200, used for cutting, comprises a cutting roller, a diamond wire mounted on the cutting roller, and a lifting device that moves the workpiece up and down. The lifting device moves the workpiece downward, where it comes into contact with the diamond wire and is cut by the diamond wire. The cutting chamber assembly 200 has a loading and unloading port. The loading and unloading buffer device 100 is located outside the loading and unloading port, with the storage portion corresponding to the loading and unloading port when the loading and unloading station is in operation.
[0091] In this embodiment, the loading and unloading buffer device 100 is used to temporarily store the workpiece or form a temporary unloading storage portion for loading and unloading the workpiece to the cutting chamber assembly 200. That is, the loading and unloading buffer device 100 provides services for the movement of the workpiece to the cutting station, and when the workpiece is cut at the cutting station, it provides services for the workpiece to be unloaded from the wire cutting device. That is, after the wire cutting machine cuts the silicon rod 62, it does not need to stop or wait for a long time, and the cut workpiece is placed on the loading and unloading buffer device 100 in time, and the uncut workpiece is placed from the loading and unloading buffer device 100 into the cutting chamber assembly 200 for cutting. That is, after completing one cut, the wire cutting machine can perform the next cut in time, which is beneficial to improving the degree of automation of the wire cutting machine, improving the cutting efficiency of the wire cutting machine, improving the loading and unloading transportation efficiency of the wire cutting machine, and shortening the waiting time of the wire cutting machine. Furthermore, the staff or loading and unloading equipment do not need to wait for a special workpiece to be picked up and placed next to the wire cutting machine. The staff or loading and unloading equipment can, according to their own plan, remove the workpiece that has been cut from the loading and unloading buffer device 100 and install the workpiece that has not been cut while the wire cutting machine is cutting. This will not affect the cutting of the wire cutting machine and is also conducive to the staff or loading and unloading equipment to arrange their work reasonably, that is, it is conducive to saving the handling efficiency of the loading and unloading robot. The staff can load and unload the loading and unloading buffer device 100 without loading and unloading the cutting chamber assembly 200, which is farther away from the cutting area, greatly reducing safety hazards.
[0092] In some embodiments of the present invention, the wire saw is a slicer. It can slice silicon rods 62 and the like. For example, crystalline silicon, the primary raw material for solar panels, requires processes such as squaring and slicing before it can be made into crystalline silicon wafers. The slicing process is performed using a slicer, which slices the squared silicon rods 62 into silicon wafers.
[0093] At this point, those skilled in the art should recognize that, although multiple exemplary embodiments of the present invention have been shown and described in detail herein, many other variations or modifications consistent with the principles of the present invention can be directly determined or deduced from the contents disclosed herein without departing from the spirit and scope of the present invention. Therefore, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.
Claims
1. A loading and unloading buffer device, characterized in that: include: A support unit, wherein the support unit is provided with a loading and unloading station; A cache unit, the cache unit having at least two storage portions; The cache unit is movably mounted on the support unit to drive each of the storage portions to move to or leave the loading and unloading station.
2. The loading and unloading buffer device according to claim 1, characterized in that: Each of the storage portions comprises a support rail, and a plurality of the support rails are arranged in parallel; or Each of the storage portions includes two support rails that are arranged in parallel and at intervals, and all of the support rails are arranged in parallel.
3. The loading and unloading buffer device according to claim 2, characterized in that: The cache unit further includes: A bottom support assembly, the bottom support assembly being movably disposed on the support unit; A workpiece support assembly is provided on the base assembly to move with the base assembly; the storage portion is provided on the workpiece support assembly.
4. The loading and unloading buffer device according to claim 3, characterized in that: The workpiece support assembly comprises: A plurality of upper plates arranged in parallel and spaced apart, wherein the two support rails of each storage portion are arranged on two adjacent upper plates, and on two adjacent upper plates, a corresponding support rail is arranged at an edge of each upper plate adjacent to another upper plate; A plurality of support plates, wherein the upper end of each support plate is connected to one of the upper flat plates, and the lower end is arranged on the base support assembly.
5. The loading and unloading buffer device according to claim 4, characterized in that: The plurality of upper plates include a first upper plate, a second upper plate and at least one intermediate upper plate, wherein the intermediate upper plate is located between the first upper plate and the second upper plate; The plurality of support plates include a first support plate, a second support plate, and at least one intermediate support plate, the intermediate support plate being located between the first support plate and the second support plate; The upper end of the first support plate is connected to the edge of the first upper plate away from the other upper plates; a plurality of first reinforcing ribs are provided between the first support plate and the first upper plate; The upper end of the second support plate is connected to the edge of the second upper plate away from the other upper plates; a plurality of first reinforcing ribs are provided between the second support plate and the second upper plate; The upper end of each intermediate support plate is connected to the middle portion of one intermediate upper flat plate; a plurality of first reinforcing ribs are provided between the two side surfaces of the intermediate support plate and the corresponding intermediate upper flat plate.
6. The loading and unloading buffer device according to claim 5, characterized in that: The lower end of each support plate is arranged on the base support assembly through a lower flat plate; The plurality of lower plates include a first lower plate, a second lower plate and at least one intermediate lower plate, wherein the intermediate lower plate is located between the first lower plate and the second lower plate; The lower end of the first support plate is connected to the edge of the first lower flat plate away from the other lower flat plates; a plurality of second reinforcing ribs are provided between the first support plate and the first lower flat plate; The lower end of the second support plate is connected to the edge of the second lower flat plate away from the other lower flat plates; a plurality of second reinforcing ribs are provided between the second support plate and the second lower flat plate; The lower end of each intermediate support plate is connected to the middle portion of one intermediate lower flat plate; a plurality of second reinforcing ribs are provided between the two side surfaces of the intermediate support plate and the corresponding intermediate upper flat plate; A side of the first support plate facing away from the second support plate, and a side of the second support plate facing away from the first support plate, are both provided with a plurality of third reinforcing ribs; Each of the third reinforcing ribs on the first support plate connects the first upper flat plate and the first lower flat plate, and each of the third reinforcing ribs on the second support plate connects the second upper flat plate and the second lower flat plate.
7. The loading and unloading buffer device according to claim 2, characterized in that: Each of the support rails is made of tin bronze.
8. The loading and unloading buffer device according to claim 3, characterized in that: The support unit is provided with a driving unit, a guide rail and a first magnetic unit, and the guide rail is perpendicular to the support rail; The bottom support assembly includes: a bracket, the bracket being mounted on the guide rail via a slider; the driving unit being configured to drive the bracket to move along the guide rail; a floating joint being provided between an output portion of the driving unit and the bracket; The second magnetic unit is arranged on the bracket; the second magnetic unit is configured to be controlled to be attracted to the first magnetic unit after the bracket moves to a preset position.
9. The loading and unloading buffer device according to claim 3, characterized in that: It also includes a water receiving tray; the water receiving tray is arranged on the base support assembly; There is one water receiving tray, which is provided on the lower side of all the storage portions; or There are multiple water receiving trays, and each of the water receiving trays is arranged at the lower side of one of the storage portions.
10. The loading and unloading buffer device according to claim 1, characterized in that: A limiting unit and a position detection unit are provided on the support unit. The position detection unit is configured to detect the position of the buffer unit, and the limiting unit is configured to limit the stroke of the buffer unit.
11. The loading and unloading buffer device according to claim 10, characterized in that: There are two storage parts, and the cache unit has a first movement position and a second movement position. In the first movement position, one storage part is located at the loading and unloading station, and in the second movement position, the other storage part is located at the loading and unloading station.
12. The loading and unloading buffer device according to claim 11, characterized in that: The limiting unit includes two limiting blocks, and the buffer unit includes a limiting post in contact with the limiting blocks, wherein the limiting post is arranged between the two limiting blocks; the two limiting blocks are configured to switch the buffer unit between the first movement position and the second movement position; The position detection unit includes two proximity switches, one of the proximity switches is configured to detect whether the cache unit moves to the first movement position, and the other of the proximity switches is configured to detect whether the cache unit moves to the second movement position.
13. The loading and unloading buffer device according to claim 1, characterized in that: The support unit comprises: a supporting frame, on which the cache unit is movably mounted; A plurality of legs are provided on the lower side of the support frame, and the support frame is respectively mounted on the upper ends of the plurality of legs at a plurality of locations through height adjustment units; The height adjustment unit includes a top screw, which is installed on the support frame and contacts the support legs; the support frame and the support legs are fixedly connected by screws.
14. The loading and unloading buffer device according to claim 1, characterized in that: The at least two storage parts include: a loading storage part only for receiving and storing workpieces to be cut, and a unloading storage part only for receiving and storing workpieces after cutting.
15. A wire cutting machine, characterized in that: It comprises a loading and unloading buffer device as described in any one of claims 1 to 14.
16. The wire cutting machine according to claim 15, characterized in that The wire cutting machine is a slicer.
17. The wire cutting machine according to claim 15 or 16, characterized in that: Also includes: The cutting chamber assembly has a loading and unloading port; the loading and unloading buffer device is arranged on the outside of the loading and unloading port, and the storage part is arranged corresponding to the loading and unloading port when it is in the loading and unloading station.