Diamond fretsaw cooling device

By designing a diamond wire saw cooling device, the problem of poor wetting ability of the coolant is solved, efficient cooling and stable cutting are achieved, the life of the wire saw is extended, and the cutting accuracy and safety are improved.

CN223265998UActive Publication Date: 2025-08-26ZHENGZHOU HUALIANG NEW MATERIAL MFG CO LTD
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Patent Information

Application Number
CN202422551566.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-26
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

Traditional diamond wire saw coolant has poor wetting ability and poor dispersion, which affects cutting efficiency and workpiece surface quality.

Method used

A diamond wire saw cooling device is designed, including water tanks, water pumps, conveying pipes, water collection boxes, spray heads and other components to ensure that the coolant is uniformly sprayed onto the diamond wire saw, and the diamond wire saw is fixed through the mounting plate and the connecting plate to prevent the coolant from splashing.

Benefits of technology

It improves cooling efficiency, reduces wear and damage of diamond wire saws, improves cutting accuracy and surface finish, controls the temperature of the working area, and reduces safety hazards and operating costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of diamond fretsaws, and discloses a diamond fretsaw cooling device which comprises a diamond fretsaw cutting machine body, a mounting groove is formed in one side of the diamond fretsaw cutting machine body, a water tank is fixedly connected to one side of the inner wall of the mounting groove, and a first conveying pipeline is connected to one side of the water tank in the height direction. The cooling system is arranged, cooling liquid can be directly sprayed to the diamond fret saw, heat generated in the cutting process is effectively reduced, cooling efficiency is improved, abrasion and damage caused by high temperature of the diamond fret saw can be reduced by using the cooling liquid, and the diamond fret saw can be used for cutting the diamond fret saw. And friction between the diamond fretsaw and a cutting material can be reduced through the lubricating effect of the cooling liquid, the smoothness and cutting precision of the cutting surface are improved, the temperature of a working area can be controlled easily through use of the cooling liquid, and potential safety hazards caused by high temperature are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond wire saws, in particular to a diamond wire saw cooling device. Background Art

[0002] Diamond wire saw cutting technology is widely used in the processing of hard and brittle materials, particularly in the production of photovoltaic silicon wafers, semiconductor wafers, marble, and other materials. With technological advancements, demands for cutting efficiency and workpiece surface quality continue to increase, placing higher demands on the cooling system of diamond wire saws. Traditional diamond wire cutting fluids suffer from poor wetting and dispersion, which hinder cutting efficiency and workpiece surface quality. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a diamond wire saw cooling device.

[0004] The utility model is implemented by the following technical solutions: a diamond wire saw cooling device, comprising a diamond wire saw cutting machine body, a mounting groove is provided on one side of the diamond wire saw cutting machine body, a water tank is fixedly connected to one side of the inner wall of the mounting groove, a first delivery pipe is highly connected to one side of the water tank, one end of the first delivery pipe is fixedly connected to a water pump, an output end of the water pump is fixedly connected to a second delivery pipe, a water inlet is provided at the rear end of the water tank, and the front end of the mounting groove is rotatably connected to a cabinet door through a hinge.

[0005] Through the above technical solution, the installation groove designed on the side of the diamond wire saw cutting machine body facilitates the integration and maintenance of the cooling device. The direct connection between the water tank and the water pump ensures the stable circulation of the coolant. The design of the water inlet and the cabinet door makes the replenishment of the coolant and the maintenance of the equipment convenient.

[0006] As a further improvement of the above solution, the output end of the second delivery pipeline is fixedly connected to a water collecting box, and the output end of the water collecting box is fixedly connected to a cooling device.

[0007] Through the above technical solution, the water collecting box serves as the distribution center of the coolant, ensuring that the coolant flows evenly to the cooling device, thereby improving the uniformity of the cooling effect.

[0008] As a further improvement of the above solution, the cooling device includes a main flow pipe, the output end of the main flow pipe is fixedly connected to a connecting pipe, and the outer surface of the connecting pipe is provided with a plurality of spray heads.

[0009] Through the above technical solution, the sophisticated design of the cooling device, such as the multiple spray heads on the main pipeline and the connecting pipeline, ensures that the coolant can be sprayed directly and effectively onto the diamond wire saw, thereby improving the cooling efficiency.

[0010] As a further improvement of the above solution, a mounting plate is fixedly connected to one side of the front end of the diamond wire saw cutting machine body, and a main connecting plate is fixedly connected to the middle of the front end of the mounting plate.

[0011] Through the above technical solution, the design of the mounting plate and the main connecting plate ensures the firm fixation of the diamond wire saw, providing a stable foundation for the cutting process.

[0012] As a further improvement of the above solution, a connecting bracket is fixedly connected to the rear end of the main connecting disk, and a plurality of sub-connecting disks are fixedly connected to one side of the front end of the connecting bracket.

[0013] Through the above technical solution, the design of the connecting bracket and the sub-connecting plate ensures the tension and position control of the diamond wire saw, thereby improving the cutting accuracy.

[0014] As a further improvement of the above solution, outer surfaces of the main connecting disk and the sub-connecting disk are both sleeved with diamond wire saws, and the diamond wire saws are adapted to the cooling device.

[0015] Through the above technical solution, the adaptability of the main connecting plate and the sub-connecting plate to the diamond wire saw, and the cooperation with the cooling device ensure that the coolant directly acts on the wire saw, thereby improving the cooling effect.

[0016] As a further improvement of the above solution, a splash plate is fixedly connected to the front end of the mounting plate, and the splash plate is adapted to the cooling device.

[0017] Through the above technical solution, the design of the splash guard effectively prevents the splash of coolant, keeps the working environment clean and safe, avoids the waste of coolant and reduces operating costs.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model provides a cooling system so that coolant can be directly sprayed onto the diamond wire saw, effectively reducing the heat generated during the cutting process and improving the cooling efficiency. The use of coolant can reduce the wear and damage of the diamond wire saw caused by high temperature, thereby extending the service life of the wire saw. The lubricating effect of the coolant can reduce the friction between the diamond wire saw and the cutting material, improve the smoothness of the cutting surface and the cutting accuracy. The use of coolant helps to control the temperature of the working area and reduce the safety hazards caused by high temperature. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the front structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the back structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the overall structure of the utility model;

[0024] Figure 5 For this utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0025] Description of main symbols:

[0026] 1. Diamond wire saw cutting machine body; 2. Mounting slot; 3. Water tank; 4. First delivery pipe; 5. Water pump; 6. Second delivery pipe; 7. Water collecting box; 8. Cooling device; 801. Main pipeline; 802. Connecting pipe; 803. Sprinkler head; 9. Mounting plate; 10. Main connecting plate; 11. Connecting bracket; 12. Sub-connecting plate; 13. Diamond wire saw; 14. Water inlet; 15. Support foot; 16. Cabinet door; 17. Splash guard. DETAILED DESCRIPTION

[0027] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0028] Example:

[0029] Please combine Figure 1-5 A diamond wire saw cooling device of this embodiment includes a diamond wire saw cutting machine body 1, a mounting groove 2 is opened on one side of the diamond wire saw cutting machine body 1, a water tank 3 is fixedly connected to one side of the inner wall of the mounting groove 2, a first delivery pipe 4 is highly connected to one side of the water tank 3, one end of the first delivery pipe 4 is fixedly connected to a water pump 5, and the output end of the water pump 5 is fixedly connected to the second delivery pipe 6, a water filling port 14 is opened at the rear end of the water tank 3, and a cabinet door 16 is connected to the front end of the mounting groove 2 by a hinge. The diamond wire saw cutting machine body 1 serves as the frame of the entire device, and the mounting groove 2 is used to accommodate the water tank 3 and related pipes. The water tank 3 stores coolant, and the coolant is transported to the second delivery pipe 6 through the first delivery pipe 4 and the water pump 5, and finally sprayed to the diamond wire saw through the cooling device. The water filling port 14 is convenient for replenishing coolant, and the cabinet door 16 is used for maintenance and inspection.

[0030] The output end of the second delivery pipe 6 is fixedly connected to a water collecting box 7 , and the output end of the water collecting box 7 is fixedly connected to a cooling device 8 . The water collecting box 7 serves as a transfer station for the coolant to ensure that the coolant is evenly distributed to each spray head of the cooling device 8 .

[0031] The cooling device 8 includes a mainstream pipe 801, the output end of which is fixedly connected to a connecting pipe 802, and a plurality of spray heads 803 are provided on the outer surface of the connecting pipe 802. The structure of the cooling device 8 includes the mainstream pipe 801, the connecting pipe 802 and the spray heads 803. The mainstream pipe 801 transports the coolant to the connecting pipe 802, and then the coolant is evenly sprayed on the diamond wire saw through the spray heads 803 to achieve efficient cooling.

[0032] A mounting plate 9 is fixedly connected to one side of the front end of the diamond wire saw cutting machine body 1, and a main connecting plate 10 is fixedly connected to the middle of the front end of the mounting plate 9. The mounting plate 9 is used to fix the main connecting plate 10. The main connecting plate 10 fixes the diamond wire saw 13 through the connecting bracket 11 and the sub-connecting plate 12 to ensure the stability of the wire saw during the cutting process.

[0033] The rear end of the main connecting disk 10 is fixedly connected to a connecting bracket 11, and one side of the front end of the connecting bracket 11 is fixedly connected to several sub-connecting disks 12. The diamond wire saw is fixed by the sub-connecting disks 12 to maintain the correct tension and position during the cutting process.

[0034] The outer surfaces of the main connecting plate 10 and the sub-connecting plate 12 are both sleeved with a diamond wire saw 13, which is compatible with the cooling device 8. The compatibility of the cooling device 8 and the diamond wire saw 13 ensures that the coolant can be accurately sprayed on the wire saw.

[0035] The front end of the mounting plate 9 is fixedly connected with a splash plate 17, which is adapted to the cooling device 8. The design of the splash plate 17 cooperates with the cooling device 8 to prevent coolant from splashing and keep the working area clean and safe.

[0036] The implementation principle of a diamond wire saw cooling device in the embodiment of the present application is as follows: the diamond wire saw cutting machine body 1 serves as the frame of the entire device, the mounting groove 2 is used to accommodate the water tank 3 and related pipes, the water tank 3 stores the coolant, and the coolant is transported to the second delivery pipe 6 through the first delivery pipe 4 and the water pump 5, and finally sprayed to the diamond wire saw through the cooling device, the water inlet 14 is convenient for replenishing the coolant, the cabinet door 16 is used for maintenance and inspection, the water collection box 7 serves as a transfer station for the coolant, ensuring that the coolant is evenly distributed to each spray head of the cooling device 8, the structure of the cooling device 8 includes a mainstream pipe 801, a connecting pipe 802 and a spray head 803, the mainstream pipe 801 transports the coolant to the connecting pipe 802, and then sprays it evenly on the diamond wire saw through the spray head 803 to achieve efficient cooling. The mounting plate 9 is used to fix the main connecting plate 10. The main connecting plate 10 fixes the diamond wire saw 13 through the connecting bracket 11 and the sub-connecting plate 12 to ensure the stability of the wire saw during the cutting process. The diamond wire saw is fixed by the sub-connecting plate 12 to maintain the correct tension and position during the cutting process. The adaptability of the cooling device 8 to the diamond wire saw 13 ensures that the coolant can be sprayed accurately on the wire saw. The design of the splash guard 17 cooperates with the cooling device 8 to prevent the coolant from splashing and keep the working area clean and safe.

[0037] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A diamond wire saw cooling device, characterized in that: The invention comprises a diamond wire saw cutting machine body (1), wherein a mounting groove (2) is provided on one side of the diamond wire saw cutting machine body (1), a water tank (3) is fixedly connected to one side of the inner wall of the mounting groove (2), a first delivery pipe (4) is vertically connected to one side of the water tank (3), one end of the first delivery pipe (4) is fixedly connected to a water pump (5), the output end of the water pump (5) is fixedly connected to a second delivery pipe (6), a water injection port (14) is provided at the rear end of the water tank (3), and a cabinet door (16) is rotatably connected to the front end of the mounting groove (2) via a hinge.

2. A diamond wire saw cooling device according to claim 1, characterized in that: The output end of the second delivery pipe (6) is fixedly connected to a water collecting box (7), and the output end of the water collecting box (7) is fixedly connected to a cooling device (8).

3. A diamond wire saw cooling device according to claim 2, characterized in that: The cooling device (8) comprises a main flow pipe (801), the output end of the main flow pipe (801) is fixedly connected to a connecting pipe (802), and the outer surface of the connecting pipe (802) is provided with a plurality of spray heads (803).

4. A diamond wire saw cooling device according to claim 1, characterized in that: A mounting plate (9) is fixedly connected to one side of the front end of the diamond wire saw cutting machine body (1), and a main connecting plate (10) is fixedly connected to the middle of the front end of the mounting plate (9).

5. A diamond wire saw cooling device according to claim 4, characterized in that: The rear end of the main connection plate (10) is fixedly connected to a connection bracket (11), and one side of the front end of the connection bracket (11) is fixedly connected to a plurality of sub-connection plates (12).

6. A diamond wire saw cooling device according to claim 4, characterized in that: The outer surfaces of the main connecting disk (10) and the branch connecting disk (12) are both sleeved with a diamond wire saw (13), and the diamond wire saw (13) is compatible with the cooling device (8).

7. A diamond wire saw cooling device according to claim 4, characterized in that: A splash plate (17) is fixedly connected to the front end of the mounting plate (9), and the splash plate (17) is adapted to the cooling device (8).