SPC stone-plastic floor laminating and defoaming equipment
By designing SPC stone plastic floor patching and foam removal equipment, using the negative pressure chamber and the diversion channel structure, the problem of air discharge difficulties during the floor bonding process is solved, and the flatness and thickness consistency of the floor are improved.
Patent Information
- Application Number
- CN202423044726.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-12-11
AI Technical Summary
In the prior art, the adhesiveness of the SPC stone plastic floor cannot be effectively discharged due to the adhesiveness of the resin, resulting in hollowing and floor deformation and cracking.
A SPC stone plastic floor patching and foam removal equipment is designed, including a shell mechanism, a floor support mechanism and a flow guide structure. Through the combination of negative pressure chamber, a flow guide groove and an air collection groove, the array vacuum treatment of the floor is realized to effectively discharge the air inside the floor.
The batch foam removal of the floor is achieved, the flatness and thickness consistency of the floor is improved, and the local deformation and cracking of the floor is avoided.
Smart Images

Figure CN223266306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an SPC stone plastic floor laminating and defoaming device, belonging to the field of SPC floor manufacturing equipment. Background Art
[0002] Stone plastic flooring is mainly made of composite layers such as stone plastic layer and decorative layer bonded and solidified with each other. The adhesive is mainly phenolic resin. Because the resin has high viscosity and low fluidity, when the resin is coated and the layers of the floor are attached, the air will be retained in the resin due to the viscosity of the resin. If it is not discharged, hollowing will occur inside the stone plastic floor during the curing process and use. The hollowing will cause local deformation of the floor as it expands and contracts with heat, resulting in reduced flatness and even cracking and delamination of the floor. Utility Model Content
[0003] The purpose of the utility model is to overcome the technical problems in the prior art and provide a device that can perform batch lamination and defoaming on SPC stone plastic floors.
[0004] The technical solution adopted by the utility model to solve its technical problems is:
[0005] An SPC stone plastic floor laminating and defoaming device, comprising:
[0006] The housing mechanism includes a cylindrical sealing housing, a cylindrical negative pressure chamber is provided inside the sealing housing, and sealing covers are sealed and fixed at both axial ends of the sealing housing;
[0007] The floor support mechanism includes a plurality of floor inlay frames arranged in an array. The floor inlay frames are arranged in an array within a negative pressure chamber, with outer edges of the floor inlay frames in sealed contact with the inner wall of the negative pressure chamber. A floor inlay opening is provided in the middle of the inlay frame, and an annular floor retaining protrusion is provided on the inner sidewall of the floor inlay opening. A flow guide is provided on both the front and back surfaces of the floor inlay frame. The flow guide includes flow guide grooves arranged in an annular array on the surface of the floor inlay frame, an intermediate groove is provided between the floor inlay opening and the flow guide grooves, and a first connection hole is provided at the bottom of the flow guide groove, which extends through the floor inlay frame.
[0008] A confluence cavity is provided inside the sealing cover, and a plurality of gas collecting grooves corresponding to the guide grooves are provided in a circular array at the bottom of the sealing cover. The gas collecting grooves are connected to the confluence cavity through the second connecting hole. An exhaust valve connected to the confluence cavity is also provided on the sealing cover.
[0009] As a further improvement of the present invention, a rubber extrusion plate is embedded in the middle of the sealing cover, and the extrusion plate is in elastic contact with the floor limiting protrusions of the floor inlay frames at the ends of the floor inlay frame array;
[0010] The extrusion plate can ensure that appropriate extrusion force is applied to the floor, ensuring stable sealing contact between the floor and the floor limiting protrusions.
[0011] As a further improvement of the present invention, the guide groove is a tapered structure, the expanded end of the guide groove is located on the front and back surfaces of the floor mosaic frame, and the contracted end of the guide groove is located at the end of the first connecting hole;
[0012] The guide groove with a tapered structure reduces the pressure drop, increases the air flow rate, and ensures the exhaust efficiency.
[0013] As a further improvement of the present invention, annular sealing rings are embedded on the front and back surfaces of the floor limiting protrusion;
[0014] The sealing ring can ensure the sealing between the edge and the middle of the floor, reduce the volume of the entire negative pressure space, improve the air exhaust efficiency of the floor edge opening, and place the floor glue to expand to the surface of the floor decoration layer.
[0015] As a further improvement of the present invention, a first support sleeve is embedded in the inner wall of the first connecting hole, and a second support sleeve is embedded in the inner wall of the second connecting hole; the first support sleeve and the second support sleeve can be removed and cleaned to reduce the clogging of the first connecting hole and the second connecting hole by phenolic resin and make them difficult to clean.
[0016] As a further improvement of the present invention, the gas collecting tank is provided with an extension portion for covering the middle tank;
[0017] The extension part can improve the gas collection efficiency and reduce the gas collection resistance.
[0018] The beneficial effects of the utility model are:
[0019] The utility model designs a floor fixing structure that can stack and squeeze the floor in an array. At the same time, the array of floors can be vacuumed by setting a diversion structure therein. The glue in the floor can be debubbled by vacuuming. The debubbling efficiency is higher in batch arrangement, and the floor will not be excessively squeezed, thereby ensuring the consistency of the thickness of each floor. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0021] Figure 1 It is a cross-sectional schematic diagram of the utility model;
[0022] Figure 2 It is a structural diagram of the floor mosaic frame;
[0023] Figure 3 1 is a structural diagram of the sealing cover;
[0024] In the figure: 1. Sealing shell; 2. Sealing cover; 3. Confluence chamber; 4. Second connecting hole; 5. Gas collecting groove; 6. Second supporting sleeve; 7. Exhaust valve; 8. Extrusion plate; 9. Floor inlay frame; 10. Guide groove; 11. Middle groove; 12. First supporting sleeve; 13. Floor limiting protrusion; 14. Floor inlay opening; 15. Sealing ring; 16. First connecting hole; 17. First sealing ring; 18. Flange ring; 19. Second sealing ring; 20. Extension part. DETAILED DESCRIPTION
[0025] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.
[0026] like Figure 1 , an SPC stone plastic floor laminating and defoaming equipment, comprising:
[0027] Housing structure, such as Figure 1 and Figure 3 The housing mechanism includes a cylindrical sealing housing 1, a cylindrical negative pressure chamber is provided inside the sealing housing 1, sealing covers 2 are sealed and fixed at both axial ends of the sealing housing 1, the sealing cover 2 is fixed to the end of the sealing housing 1 through a flange ring 18, and a second sealing ring 19 is provided in the sealing cover 2 for sealing and fixing with the end of the sealing housing 1;
[0028] Floor support mechanisms, such as Figure 1 and Figure 2 The floor support mechanism includes a plurality of floor inlay frames 9 arranged in an array. The floor inlay frames 9 are arranged in an array in the negative pressure chamber. The outer rings of the floor inlay frames 9 are provided with a first sealing ring 17. The outer rings of the floor inlay frames 9 are sealed by the first sealing ring 17. The outer edge of the floor inlay frame 9 is in sealing contact with the inner wall of the negative pressure chamber. A floor inlay opening 14 is provided in the middle of the inlay frame. An annular floor limiting protrusion 13 is provided on the inner side wall of the floor inlay opening 14. An annular sealing ring is inlaid on the front and back surfaces of the floor limiting protrusion 13. 15; on the front and back surfaces of the floor inlay frame 9 Both surfaces are provided with a guide portion, which includes guide grooves 10 arranged in an annular array on the surface of the floor inlay frame 9. An intermediate groove 11 is provided between the guide grooves 10 and the floor inlay opening 14, connecting the guide grooves 10 and the floor inlay opening 14. A first connecting hole 16 is also provided at the bottom of the guide groove 10, which penetrates the floor inlay frame 9. A first support sleeve 12 is embedded in the inner wall of the first connecting hole 16. The guide groove 10 has a tapered structure, with the expanded ends of the guide groove 10 located on the front and back surfaces of the floor inlay frame 9, and the narrowed ends of the guide groove 10 located at the ends of the first connecting hole 16.
[0029] A rubber extrusion plate 8 is embedded in the middle of the front end of the sealing cover 2, and the extrusion plate 8 is in elastic contact with the floor limiting protrusion 13 of the floor inlay frame 9 at the end of the floor inlay frame 9 array; a confluence chamber 3 is arranged inside the rear end of the sealing cover 2, and a plurality of gas collecting grooves 5 corresponding to the guide grooves 10 are arranged in an annular array at the bottom of the sealing cover 2. The gas collecting grooves 5 are connected to the confluence chamber 3 through the second connecting hole 4. A fan-shaped extension portion 20 for covering the middle groove 11 is provided on the outside of the gas collecting groove 5, and a second support sleeve 6 is embedded in the inner wall of the second connecting hole 4. An exhaust valve 7 connected to the confluence chamber 3 is also provided on the sealing cover 2.
[0030] When in use, first, the stacked floor panels are placed in the two sets of floor inlay openings 14 of the two sets of floor inlay frames 9, so that one side of the laminated floor panel assembly contacts the front side of the floor limiting protrusion 13 of one of the floor inlay frames 9, and the other side contacts the back side of the floor limiting protrusion 13 of the adjacent floor inlay frame 9; then, the stacked floor inlay frames 9 are installed in the sealed housing 1, wherein the sealing cover 2 at the bottom of the sealed housing 1 is fixed in advance, and the sealing cover 2 at the top is fixed after the placement is completed. The extrusion plate 8 in the middle of the sealing cover 2 will press the arrays of each floor inlay frame 9, so that the sealing ring 15 of the floor limiting protrusion 13 is pressed tightly against the floor surface, thereby achieving a sealed separation between the edge of the floor and the floor surface. Separate; then the exhaust valve 7 of the top and bottom sealing covers 2 makes the sealed shell 1 in a vacuum state, and then the air in the floor glue layer will pass through the edge of the floor to the middle groove 11 in turn, and finally benefit the air collecting groove 5 at each position through the guide groove 10 and the first connecting hole 16, and then be discharged into the confluence cavity 3 through the second connecting hole 4 and discharged. After a period of time, remove the sealing cover 2, take out the floor mosaic frame 9 array, separate each floor mosaic frame 9 array with a crowbar, and remove the first support sleeve 12 and the second support sleeve 6 by knocking to prevent the glue from solidifying in the first connecting hole 16 and the second connecting hole 4 and causing blockage. The rest of the position can be cleaned with a solvent.
[0031] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.
Claims
1. A SPC stone plastic floor laminating and defoaming equipment, characterized by: include: The housing mechanism comprises a cylindrical sealing housing (1), a cylindrical negative pressure chamber is provided inside the sealing housing (1), and sealing covers (2) are sealed and fixed at both axial ends of the sealing housing (1); A floor support mechanism, the floor support mechanism includes a plurality of floor inlay frames (9) arranged in an array, the floor inlay frames (9) are arranged in an array in a negative pressure chamber, the outer edge of the floor inlay frame (9) is in sealed contact with the inner wall of the negative pressure chamber, wherein a floor inlay opening (14) is provided in the middle of the inlay frame, and an annular floor limiting protrusion (13) is provided on the inner side wall of the floor inlay opening (14); a guide portion is provided on both the front and back surfaces of the floor inlay frame (9), the guide portion includes a guide groove (10) arranged in an annular array on the surface of the floor inlay frame (9), an intermediate groove (11) is provided between the floor inlay opening (14) and the guide groove (10), and a first connecting hole (16) penetrating the floor inlay frame (9) is also provided at the bottom of the guide groove (10); A confluence cavity (3) is provided inside the sealing cover (2), and a plurality of gas collecting grooves (5) corresponding to the guide grooves (10) are provided in an annular array at the bottom of the sealing cover (2). The gas collecting grooves (5) are connected to the confluence cavity (3) through the second connecting hole (4). An exhaust valve (7) connected to the confluence cavity (3) is also provided on the sealing cover (2).
2. The SPC stone plastic floor laminating and defoaming equipment according to claim 1, characterized in that: A rubber extrusion plate (8) is embedded in the middle of the sealing cover (2), and the extrusion plate (8) is in elastic contact with the floor limiting protrusion (13) of the floor inlay frame (9) at the end of the floor inlay frame (9) array.
3. The SPC floor laminating and defoaming equipment according to claim 1, characterized in that: The guide groove (10) is a tapered structure, the expanded ends of the guide groove (10) are located on the front and back surfaces of the floor inlay frame (9), and the contracted ends of the guide groove (10) are located at the end of the first connecting hole (16).
4. The SPC floor laminating and defoaming equipment according to claim 1, characterized in that: An annular sealing ring (15) is embedded on the front and back surfaces of the floor limiting protrusion (13).
5. The SPC stone plastic floor laminating and defoaming equipment according to claim 1, characterized in that: A first supporting sleeve (12) is embedded in the inner wall of the first connecting hole (16), and a second supporting sleeve (6) is embedded in the inner wall of the second connecting hole (4).
6. The SPC floor laminating and defoaming equipment according to claim 1, characterized in that: The gas collecting groove (5) is provided with an expansion portion (20) for covering the middle groove (11).