Full-automatic tray unloading mechanism
The suction cup shaft flips up and down mechanism is used to achieve 180-degree flip of the pallet, which solves the problem of low efficiency caused by the suction cup shaft drop groove in traditional pallet packaging machines and improves working efficiency.
Patent Information
- Application Number
- CN202422620349.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-29
AI Technical Summary
The pallet pickup device of a traditional pallet packaging machine requires forming grooves on the feeding channel to allow the suction cup shaft to fall, resulting in low working efficiency.
The suction cup shaft is flipped up and down mechanism, and the steering block, the suction cup shaft is flipped 180 degrees through the cooperation of the steering block, cam and guide groove, and the pallet is flipped up and down. After the suction cup shaft is flipped, the next pallet can be reset and absorbed.
Improve work efficiency, and there is no need to wait for the feeding channel to send the pallet away before sucking the next pallet, reducing waiting time and improving production efficiency.
Smart Images

Figure CN223267147U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of packaging machines and relates to a full-automatic tray lowering mechanism. Technical Background
[0002] The pallet removal mechanism on a traditional pallet packaging machine consists of a pallet rack and a suction cup shaft. The suction cup is mounted on the shaft. The movement of the bagging system drives the suction cup shaft, which then removes the pallet and places it on the feed channel. This pallet removal mechanism requires a groove in the feed channel for the suction cup shaft to descend. Furthermore, the feed channel must remove the pallet before the suction cup shaft can rise to pick up the next pallet. Summary of the Invention
[0003] In view of the above problems, the present invention provides an adjustable bag-supporting structure for a bagging machine. The device has the advantages of being able to flip the tray up and down and having high working efficiency.
[0004] The object of the present invention is achieved like this:
[0005] A fully automatic tray lowering mechanism includes a frame, a tray rack is fixed on the frame, a tray removal outlet is provided below the tray rack, a suction cup shaft is provided below the tray rack, a suction cup is fixed on the suction cup shaft, the suction cup shaft is connected to a suction cup shaft up and down driving mechanism and a suction cup shaft up and down flipping mechanism, the suction cup shaft up and down driving mechanism drives the suction cup shaft to move up and down, and the suction cup shaft up and down flipping mechanism drives the suction cup shaft to flip up and down, so that the tray is flipped up and down.
[0006] The suction cup shaft up-and-down flip mechanism allows the suction cup shaft to flip up and down, thereby flipping the tray on the suction cup up and down, eliminating the need for a groove formed on the feed channel for the suction cup shaft to descend. With the suction cup shaft up-and-down flip mechanism, after the suction cup flips the tray, it can reset and pick up the next tray by lowering the tray, eliminating the need to wait for the feed channel to send the tray away before picking up the next tray, thereby improving work efficiency.
[0007] The utility model is further configured as follows: the up and down flipping mechanism of the suction cup shaft includes a steering block, which is fixedly connected to the suction cup shaft, and a cam is eccentrically arranged on the steering block, and also includes a guide plate, a guide groove is formed on the guide plate, and the cam is arranged in the guide groove, and the guide groove includes a vertical groove and a deviation groove, and the deviation groove is arranged in the middle of the vertical groove, and the center line of the vertical groove and the axis of the suction cup shaft are on the same vertical plane.
[0008] By arranging the steering block, the cam and the deviation slot, when the cam passes through the deviation slot, the suction cup shaft is turned 180 degrees, thereby achieving a 180-degree flipping of the tray.
[0009] The utility model is further configured such that: the distance between the axis of the cam and the axis of the suction cup shaft is equal to the deviation distance of the deviation groove.
[0010] Through the above arrangement, when the suction cup shaft moves from top to bottom, the cam is set under the suction cup shaft, and the cam moves downward accordingly, and the axis of the cam and the axis of the suction cup shaft are in the same vertical plane; when the cam passes through the deviation slot to the farthest distance, the axis of the cam and the axis of the suction cup shaft are in the same horizontal plane. Since the steering block and the suction cup shaft are fixedly connected, the suction cup shaft rotates 90 degrees; when the suction cup shaft continues to move downward with the cam, the suction cup shaft comes to the bottom of the cam first, thereby realizing a 180-degree rotation of the suction cup shaft, and indirectly realizing a 180-degree flip of the tray.
[0011] The utility model is further configured as follows: the deviation distance of the deviation groove is the distance between the farthest point of the left side wall of the deviation groove and the left side wall of the vertical groove.
[0012] The utility model is further configured as follows: the cam is rotatably arranged on the steering block.
[0013] Through the above arrangement, the friction between the cam and the deviation groove when in contact can be reduced, making the flipping smoother and less prone to jamming.
[0014] The utility model is further configured as follows: it also includes a mounting plate, a suction cup shaft bearing is provided in the middle of the mounting plate, and the suction cup shaft is rotatably connected to the mounting plate through the suction cup shaft bearing.
[0015] The utility model is further configured as follows: the suction cup shaft up and down driving mechanism includes up and down driving electric cylinders, and the output end of the driving electric cylinder is fixedly connected to the mounting plate.
[0016] Through the above arrangement, the driving cylinder can drive the suction cup shaft to move up and down, and the rotational connection between the suction cup shaft and the mounting plate can be achieved through the bearing.
[0017] The utility model is further configured as follows: sliders are fixed on both sides of the mounting plate, two vertical slide rails are provided on the frame, and the sliders are slidably arranged on the slide rails.
[0018] By setting the slider rail, the suction cup axis can move up and down more stably without any left or right deviation.
[0019] The utility model is further configured as follows: more than two adjusting blocks are fixed on the suction cup shaft, and each adjusting block is fixed with a suction cup.
[0020] By setting the adjustment blocks, the spacing between the adjustment blocks can be adjusted according to the size of the pallet, thereby adapting to pallets of different sizes.
[0021] The utility model is further configured as follows: an adjusting slot is provided on the adjusting block, an adjusting opening is provided on the adjusting slot, and a loosening screw is provided in the adjusting opening.
[0022] Compared with the prior art, the present invention has the following outstanding and beneficial technical effects: by providing a suction cup shaft up-and-down flipping mechanism, the suction cup shaft is flipped up-and-down, thereby flipping the tray on the suction cup up-and-down, thereby eliminating the need for a groove formed in the feed channel for the suction cup shaft to descend. By providing the suction cup shaft up-and-down flipping mechanism, after the suction cup flips the tray, it can be reset and the next tray can be picked up by placing the tray down, eliminating the need to wait for the feed channel to send the tray away before picking up the next tray, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0024] Figure 1 It is a structural diagram of the present utility model.
[0025] Figure 2 This is one of the structural diagrams of the up and down driving mechanism and the up and down turning mechanism.
[0026] Figure 3 This is the second structural diagram of the up and down driving mechanism and the up and down turning mechanism.
[0027] Figure 4 This is one of the structural diagrams of the upside-down flipping mechanism when the tray is sucked.
[0028] Figure 5 The second structural diagram of the up and down flipping mechanism when the tray is sucked.
[0029] Figure 6 This is a structural diagram of the up and down flipping mechanism when the cam moves to the farthest point of the deviation groove.
[0030] Figure 7 This is one of the structural diagrams of the up-and-down flipping mechanism when the cam moves below the deviation groove.
[0031] Figure 8 This is the second structural diagram of the up-and-down flipping mechanism when the cam moves below the deviation slot.
[0032] 1-frame; 2-tray rack; 3-suction cup shaft; 4-tray; 5-steering block; 6-cam; 7-guide plate; 8-guide groove; 9-vertical groove; 10-deviation groove; 11-mounting plate; 12-suction cup shaft bearing; 13-upper and lower driving electric cylinder; 14-slider; 15-slide rail; 16-adjustment block; 17-adjustment groove; 18-adjustment port. DETAILED DESCRIPTION
[0033] To make the objectives, technical solutions, and advantages of the present invention more apparent, the technical solutions of the present invention will be described in detail below. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other implementations obtained by those of ordinary skill in the art without inventive effort are within the scope of protection of the present invention.
[0034] A fully automatic tray lowering mechanism includes a frame 1, a tray rack 2 is fixed on the frame 1, a tray removal outlet is provided below the tray rack 2, a suction cup shaft 3 is provided below the tray rack 2, a suction cup (not shown) is fixed on the suction cup shaft 3, the suction cup shaft 3 is connected to a suction cup shaft up and down driving mechanism and a suction cup shaft up and down flipping mechanism, the suction cup shaft up and down driving mechanism drives the suction cup shaft 3 to move up and down, and the suction cup shaft up and down flipping mechanism drives the suction cup shaft 3 to flip up and down, so that the tray 4 is flipped up and down.
[0035] The suction cup shaft up-and-down flipping mechanism is configured to flip the suction cup shaft 3 up-and-down, thereby flipping the tray 4 on the suction cup up-and-down, eliminating the need for a groove formed on the feed channel for the suction cup shaft to descend. By configuring the suction cup shaft up-and-down flipping mechanism, after the suction cup flips a tray, it can reset and pick up the next tray by lowering the tray, eliminating the need to wait for the feed channel to send the tray away before picking up the next tray, thereby improving work efficiency.
[0036] The suction cup shaft up-and-down flipping mechanism includes a steering block 5, which is fixedly connected to the suction cup shaft 3. The steering block 5 is eccentrically provided with a cam 6, and also includes a guide plate 7, which is formed with a guide groove 8. The cam 6 is disposed in the guide groove 8. The guide groove 8 includes a vertical groove 9 and a deflection groove 10. The deflection groove is disposed in the middle of the vertical groove. The centerline of the vertical groove 9 and the axis of the suction cup shaft 3 are in the same vertical plane. By configuring the steering block 5, the cam 6, and the deflection groove 10, when the cam 6 passes through the deflection groove 10, the suction cup shaft 3 is turned 180 degrees, thereby achieving a 180-degree flip of the tray 4.
[0037] The distance between the axis of the cam 6 and the axis of the suction cup shaft 3 is equal to the deviation distance of the deviation slot 10. Through the above arrangement, when the suction cup shaft 3 moves from top to bottom, the cam 6 is below the suction cup shaft 3, and the cam 6 moves downward with the suction cup shaft 3, and the axis of the cam 6 and the axis of the suction cup shaft 3 are in the same vertical plane; when the cam 6 passes the deviation slot 10 to the farthest distance, the axis of the cam 6 and the axis of the suction cup shaft 3 are in the same horizontal plane, and since the steering block 5 and the suction cup shaft 3 are fixedly connected, the suction cup shaft 3 rotates 90 degrees; when the suction cup shaft 3 continues to move downward with the cam 6, the suction cup shaft 3 first comes to the bottom of the cam 6, thereby realizing a 180-degree rotation of the suction cup shaft, and indirectly realizing a 180-degree flip of the tray.
[0038] The deviation distance of the deviation groove 10 is the distance between the farthest point on the left side wall of the deviation groove and the left side wall of the vertical groove.
[0039] The cam 6 is rotatably arranged on the steering block 5. Through the above arrangement, the friction force when the cam and the deviation groove contact can be reduced, making the overturning smoother and less prone to jamming.
[0040] It also includes a mounting plate 11 , a suction cup shaft bearing 12 is provided in the middle of the mounting plate 11 , and the suction cup shaft 3 is rotatably connected to the mounting plate 11 through the suction cup shaft bearing 12 .
[0041] The suction cup shaft up and down driving mechanism includes an up and down driving electric cylinder 13, and the output end of the driving electric cylinder is fixedly connected to the mounting plate 11. Through the above arrangement, while realizing that the driving cylinder can drive the suction cup shaft to move up and down, the suction cup shaft and the mounting plate can also be rotated through the bearing.
[0042] Slide blocks 14 are also fixed on both sides of the mounting plate 11, and two vertical slide rails 15 are provided on the frame 1, and the slide blocks 14 are slidably arranged on the slide rails 15. By the arrangement of the slide blocks and slide rails, the up and down movement of the sucker shaft is more stable, and left and right deviations will not occur.
[0043] Two or more adjustment blocks 16 are fixed to the suction cup shaft 3, each of which is secured with a suction cup (not shown). Each adjustment block 16 has an adjustment slot 17, which has an adjustment opening 18. A tightening screw (not shown) is located within the adjustment opening 18. The arrangement of the adjustment blocks 16 allows the spacing between the adjustment blocks to be adjusted based on the size of the pallet, thereby accommodating pallets of varying sizes.
[0044] The invention has the characteristics of being able to turn the tray upside down and having high working efficiency.
[0045] The above embodiments are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A fully automatic tray unloading mechanism, comprising a frame, a tray rack fixed on the frame, and a tray removal port provided below the tray rack, characterized in that: A suction cup shaft is provided below the tray rack, and a suction cup is fixed on the suction cup shaft. The suction cup shaft is connected to a suction cup shaft up and down driving mechanism and a suction cup shaft up and down flipping mechanism. The suction cup shaft up and down driving mechanism drives the suction cup shaft to move up and down, and the suction cup shaft up and down flipping mechanism drives the suction cup shaft to flip up and down, so that the tray is flipped up and down.
2. The fully automatic tray lowering mechanism according to claim 1, characterized in that: The up and down flipping mechanism of the suction cup shaft includes a steering block, which is fixedly connected to the suction cup shaft. A cam is eccentrically arranged on the steering block, and also includes a guide plate, a guide groove is formed on the guide plate, and the cam is arranged in the guide groove. The guide groove includes a vertical groove and a deviation groove, and the deviation groove is arranged in the middle of the vertical groove. The center line of the vertical groove and the axis of the suction cup shaft are on the same vertical plane.
3. The fully automatic tray lowering mechanism according to claim 2, characterized in that: The distance between the axis of the cam and the axis of the suction cup shaft is equal to the deviation distance of the deviation groove.
4. The fully automatic tray lowering mechanism according to claim 3, characterized in that: The deviation distance of the deviation groove is the distance between the farthest point on the left side wall of the deviation groove and the left side wall of the vertical groove.
5. The fully automatic tray lowering mechanism according to claim 2, characterized in that: The cam is rotatably arranged on the steering block.
6. The fully automatic tray lowering mechanism according to claim 2, characterized in that: It also includes a mounting plate, a suction cup shaft bearing is provided in the middle of the mounting plate, and the suction cup shaft is rotatably connected to the mounting plate through the suction cup shaft bearing.
7. The fully automatic tray lowering mechanism according to claim 6, characterized in that: The suction cup shaft up and down driving mechanism includes an up and down driving electric cylinder, and the output end of the driving electric cylinder is fixedly connected to the mounting plate.
8. The fully automatic tray lowering mechanism according to claim 6, characterized in that: Slide blocks are fixed on both sides of the mounting plate. Two vertical slide rails are provided on the frame, and the slide blocks are slidably arranged on the slide rails.
9. The fully automatic tray lowering mechanism according to claim 1, characterized in that: More than two adjusting blocks are fixed on the sucker shaft, and each adjusting block is fixed with a sucker.
10. The fully automatic tray lowering mechanism according to claim 9, characterized in that: The adjusting block is provided with an adjusting slot, the adjusting slot is provided with an adjusting opening, and a loosening screw is provided in the adjusting opening.