Production line of high-speed hose machine

Abstract

The utility model relates to the technical field of hose filling, in particular to a production line of a high-speed hose machine. A feeding assembly, a hose color code positioning assembly, an air blowing and dust removing assembly, a filling assembly, a tail heating assembly, a hose tail sealing assembly, a hose tail cutting assembly, a hose tail sealing detection assembly and a finished product weight detection assembly are sequentially arranged around the conveying line assembly. According to the utility model, the conveying line assembly is arranged to be in the shape of a Chinese character'hui ', and the feeding assembly, the hose color code positioning assembly, the blowing dust removal assembly, the filling assembly, the tail heating assembly, the hose tail sealing assembly, the hose tail cutting assembly, the hose tail sealing detection assembly and the finished product weight detection assembly are arranged around the conveying line assembly, so that the whole structure is more compact; and the occupied space of the production line is reduced, so that the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of hose filling, in particular to a production line of a high-speed hose machine. Background Art

[0002] A hose machine is a device for loading raw materials into hoses and sealing them. It generally has feeding stations, cleaning stations, filling stations, tail-sealing stations, rejection stations, etc., and the number of stations is relatively large. However, in the prior art, each station is arranged in a straight line, resulting in a longer production line of the hose machine, a larger occupied space, and a significant increase in production costs. Summary of the Utility Model

[0003] The technical problem to be solved by the utility model is: to solve the problem that in the prior art, each station of the hose machine is arranged in a straight line, resulting in a longer production line of the hose machine, a larger occupied space, and a significant increase in production costs. Now, a production line of a high-speed hose machine is provided.

[0004] To solve the above technical problem, the utility model adopts the following technical scheme: A production line of a high-speed hose machine includes a conveyor line component in a "return" shape, and the following are sequentially arranged around the conveyor line component:

[0005] A feeding component for transferring hoses onto the conveyor line component;

[0006] A hose color mark positioning component for positioning the marks at the tails of hoses to align the hoses in a specific direction;

[0007] A blowing dust removal component for blowing and cleaning the hoses from the hose color mark positioning component;

[0008] A filling component for filling the hoses from the blowing dust removal component from the tails;

[0009] A tail heating component for heating the tails of the hoses from the filling component to soften them;

[0010] A hose tail-sealing component for clamping and sealing the tails of the hoses from the tail heating component;

[0011] A hose tail-cutting component for cutting and aligning the hoses from the hose tail-sealing component;

[0012] A hose tail-sealing detection component for detecting the tails of the hoses from the hose tail-cutting component and rejecting the hoses that are not tail-sealed;

[0013] And a finished product weight detection component for detecting the weights of the hoses from the hose tail-sealing detection component and rejecting the hoses with unqualified weights.

[0014] Furthermore, the conveyor line assembly includes a conveyor line assembly connected end to end, a first straight section, a second arc section and a second straight section, the hose color code positioning assembly and the air blowing dust removal assembly are correspondingly arranged in the first arc section, the filling assembly, tail heating assembly, hose tail sealing assembly, and hose tail cutting assembly are correspondingly arranged in the first straight section, the hose tail sealing detection assembly is correspondingly arranged in the second arc section, and the finished product weight detection assembly is correspondingly arranged in the second straight section.

[0015] Furthermore, the finished product weight detection assembly includes a lifting component for lifting the hose from the hose tail sealing detection assembly, a weighing component for weighing the hose, and a discharging robot for grabbing the hose from the lifting component to the weighing component.

[0016] Furthermore, the loading assembly includes an incoming material conveying component, a pipe-taking waiting component, and a material-taking robot for grabbing the hose from the pipe-taking waiting component to the conveying line assembly.

[0017] Furthermore, the hose tail sealing detection assembly includes a vision system for visually comparing the hoses from the hose tail cutting assembly.

[0018] Furthermore, the tail heating assembly includes a lifting mechanism and a hot pressing head located at the output end of the lifting mechanism, and the hot pressing head cover is arranged outside the tail of the hose.

[0019] The beneficial effects of the utility model are as follows: the utility model arranges the conveyor line assembly in a U-shape, and arranges the feeding assembly, the hose color code positioning assembly, the air blowing dust removal assembly, the filling assembly, the tail heating assembly, the hose tail sealing assembly, the hose tail cutting assembly, the hose tail sealing detection assembly and the finished product weight detection assembly around the conveyor line assembly. The overall structure is more compact, which reduces the space occupied by the production line and thus reduces the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] In the picture:

[0023] 1. Conveyor line assembly; 101. First arc segment; 102. First straight segment; 103. Second arc segment; 104. Second straight segment;

[0024] 2. Loading assembly; 201. Incoming material conveying component; 202. Tube taking waiting component; 203. Material taking manipulator;

[0025] 3. Hose color code positioning assembly;

[0026] 4. Air blowing and dust removal components;

[0027] 5. Filling components;

[0028] 6. Tail heating assembly;

[0029] 7. Hose sealing assembly;

[0030] 8. Hose tail cutting assembly;

[0031] 9. Hose sealing detection component;

[0032] 10. Finished product weight detection component; 1001. Lifting component; 1002. Weighing component;

[0033] 11. Hose. DETAILED DESCRIPTION

[0034] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams that illustrate the basic structure of the present invention only in a schematic manner. Therefore, they only show components relevant to the present invention, and directions and references (e.g., up, down, left, right, etc.) may be used solely to facilitate the description of features in the drawings. The following detailed description is therefore not to be taken in a limiting sense, and the scope of the claimed subject matter is defined solely by the appended claims and their equivalents.

[0035] Example 1:

[0036] like Figure 1 As shown, a high-speed hose production line is used to fill the raw material from the tail of the hose 11 and seal the tail. It includes a conveyor line component 1 in the shape of a "U". Around the conveyor line component 1 are arranged in sequence:

[0037] A loading assembly 2, which is used to transfer the hose 11 to the conveying line assembly 1;

[0038] The hose color mark positioning component 3 is used to position the mark at the end of the hose 11 so that the hose 11 is oriented. For the overall aesthetics, the hose 11 has a directional requirement when it is subsequently sealed. The hose color mark positioning component 3 can identify the mark at the end of the hose 11 and adjust the hose 11 so that its sealing direction is consistent with the front of the hose 11;

[0039] The air blowing dust removal component 4 is used to blow and clean the hose 11 from the hose color mark positioning component 3. The gas can be nitrogen. The nitrogen is used to blow and clean the empty hose 11 to ensure the cleanliness of subsequent filling;

[0040] The filling component 5 is used to fill the hose 11 from the air blowing and dust removal component 4 from the tail end;

[0041] The tail heating component 6 is used to heat the tail of the hose 11 from the filling component 5 to soften it;

[0042] The hose tail sealing assembly 7 is used to clamp and seal the tail of the hose 11 from the tail heating assembly 6;

[0043] The hose tail cutting assembly 8 is used to cut and align the hose 11 from the hose tail sealing assembly 7;

[0044] The hose tail sealing detection component 9 is used to detect the tail of the hose 11 from the hose tail cutting component 8 and remove the unsealed hose 11;

[0045] The finished product weight detection component 10 is used to detect the weight of the hose 11 from the hose tail sealing detection component 9 and reject the hose 11 that does not meet the weight requirements.

[0046] During production, the feeding component 2 transfers the empty hose 11 to the conveyor line component 1, and the conveyor line component 1 conveys it to the hose color mark positioning component 3. The hose color mark positioning component 3 identifies the mark on the tail of the hose 11 and adjusts the front of the hose 11 to be consistent with the sealing direction. Then the air blowing and dust removal component 4 blows air to remove dust on the hose 11. After the filling component 5 pours the raw material into the hose 11 from the tail, the tail heating component 6 heats the tail to soften it. The hose sealing component 7 clamps the tail of the hose 11 and closes it. The hose tail cutting component 8 cuts the tail of the hose 11 to align it. Then the conveyor line component 1 puts the hose The tube 11 is transported to the hose tail sealing detection component 9 to detect the sealing condition, and the unsealed hose 11 is rejected. Finally, the conveyor line component 1 conveys the finished product to the finished product weight detection component 10 for weighing, and those that do not meet the weight requirements are rejected. The feeding component 2, the hose color code positioning component 3, the air blowing dust removal component 4, the filling component 5, the tail heating component 6, the hose tail sealing component 7, the hose tail cutting component 8, the hose tail sealing detection component 9 and the finished product weight detection component 10 are arranged around the U-shaped conveyor line component 1. The overall structure is more compact, which reduces the floor space of the production line and thus reduces production costs.

[0047] In some examples, the conveyor line assembly 1 includes a first arc segment 101, a first straight segment 102, a second arc segment 103 and a second straight segment 104 connected end to end, the first arc segment 101 and the second arc segment 103 are arranged opposite to each other, the first straight segment 102 and the second straight segment 104 are arranged opposite to each other, the hose color code positioning assembly 3 and the air blowing dust removal assembly 4 are correspondingly arranged in the first arc segment 101, the filling assembly 5, the tail heating assembly 6, the hose sealing assembly 7, and the hose tail cutting assembly 8 are correspondingly arranged in the first straight segment 102, the hose sealing detection assembly 9 is correspondingly arranged in the second arc segment 103, and the finished product weight detection assembly 10 is correspondingly arranged in the second straight segment 104.

[0048] In some examples, the finished product weight detection assembly 10 includes a lifting component 1001 for lifting the hose 11 from the hose tail sealing detection assembly 9, a weighing component 1002 for weighing the hose 11, and a discharging robot for grabbing the hose 11 from the lifting component 1001 to the weighing component 1002; when the conveyor line assembly 1 conveys the finished product to the lifting component 1001, the lifting component 1001 lifts it, and the discharging robot grabs it to the weighing component 1002 for weighing, and those that do not meet the weight requirements are discarded.

[0049] In some examples, the loading component 2 includes an incoming material conveying component 201, a pipe-taking waiting component 202, and a material-taking robot 203 for grabbing the hose 11 from the pipe-taking waiting component 202 to the conveying line component 1; the incoming material conveying component 201 conveys the empty hose 11 thereon to the pipe-taking waiting component 202, and the material-taking robot 203 grabs it to the conveying line component 1.

[0050] In some examples, the hose tail sealing inspection assembly 9 includes a vision system for visually comparing the hose 11 from the hose tail cutting assembly 8 .

[0051] In some examples, the tail heating assembly 6 includes a lifting mechanism and a hot pressing head located at the output end of the lifting mechanism, and the hot pressing head cover is arranged on the outside of the tail of the hose 11; when the conveying line assembly 1 conveys the hose 11 to the tail heating assembly 6, the lifting mechanism drives the hot pressing head on it to move down to the tail of the hose 11 to heat it and soften it, thereby facilitating subsequent tail sealing operations.

[0052] Working principle:

[0053] During production, the incoming material conveying component 201 conveys the empty hose 11 on it to the tube waiting component 202, and the material taking manipulator 203 grabs it and puts it on the conveying line component 1. The conveying line component 1 conveys it to the hose color mark positioning component 3. The hose color mark positioning component 3 identifies the mark at the tail of the hose 11 and adjusts the front of the hose 11 to be consistent with the sealing direction. Then the air blowing and dust removal component 4 blows air to remove dust on the hose 11. After the filling component 5 fills the raw material into the hose 11 from the tail, the lifting mechanism drives the hot pressing head on it to move down to the hose 1 1 is heated at the tail to soften it, the hose sealing assembly 7 clamps the tail of the hose 11 and closes it, the hose tail cutting assembly 8 cuts the tail of the hose 11 and aligns it, then the conveyor line assembly 1 conveys the hose 11 to the hose tail sealing detection assembly 9 to detect the sealing condition and remove the unsealed hose 11, finally the conveyor line assembly 1 conveys the finished product to the lifting component 1001, the lifting component 1001 lifts it, and the discharging robot grabs it to the weighing component 1002 for weighing, and removes the unqualified ones.

[0054] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A high-speed hose machine production line, characterized by: It includes a conveyor line assembly (1) in a "hui" - shaped configuration, and successively arranged around the conveyor line assembly (1) are: A loading component (2) which is used to transfer the hose (11) onto the conveyor line assembly (1); A hose color - mark positioning component (3) which is used to position the mark at the tail of the hose (11) so that the hoses (11) are arranged in an oriented manner; A blowing and dust - removing component (4) which is used to blow and clean the hose (11) coming from the hose color - mark positioning component (3); A filling component (5) which is used to fill the hose (11) coming from the blowing and dust - removing component (4) from the tail; A tail - heating component (6) which is used to heat the tail of the hose (11) coming from the filling component (5) to soften it; A hose tail - sealing component (7) which is used to clamp and seal the tail of the hose (11) coming from the tail - heating component (6); A hose tail - cutting component (8) which is used to cut and align the hose (11) coming from the hose tail - sealing component (7); A hose tail - sealing detection component (9) which is used to detect the tail of the hose (11) coming from the hose tail - cutting component (8) and reject the hoses (11) whose tails are not sealed; And a finished - product weight - detection component (10) which is used to detect the weight of the hose (11) coming from the hose tail - sealing detection component (9) and reject the hoses (11) with unqualified weights.

2. The production line of a high-speed hose machine according to claim 1, characterized in that: The conveyor line assembly (1) includes a first arc - shaped section (101), a first straight section (102), a second arc - shaped section (103), and a second straight section (104) that are connected end - to - end. The hose color - mark positioning component (3) and the blowing and dust - removing component (4) are correspondingly arranged on the first arc - shaped section (101). The filling component (5), the tail - heating component (6), the hose tail - sealing component (7), and the hose tail - cutting component (8) are correspondingly arranged on the first straight section (102). The hose tail - sealing detection component (9) is correspondingly arranged on the second arc - shaped section (103). The finished - product weight - detection component (10) is correspondingly arranged on the second straight section (104).

3. The production line of a high-speed hose machine according to claim 1, characterized in that: The finished - product weight - detection component (10) includes a jacking component (1001) for lifting the hose (11) coming from the hose tail - sealing detection component (9), a weighing component (1002) for weighing the hose (11), and a discharging manipulator for grasping the hose (11) from the jacking component (1001) to the weighing component (1002).

4. The production line of a high-speed hose machine according to claim 1, characterized in that: The loading component (2) includes a material - incoming conveying component (201), a tube - taking waiting component (202), and a tube - taking manipulator (203) for grasping the hose (11) from the tube - taking waiting component (202) to the conveyor line assembly (1).

5. The production line of a high-speed hose machine according to claim 1, characterized in that: The hose tail - sealing detection component (9) includes a vision system for visually comparing the hoses (11) coming from the hose tail - cutting component (8).

6. The production line of a high-speed hose machine according to claim 1, characterized in that: The tail - heating component (6) includes a lifting mechanism and a hot - pressing head at the output end of the lifting mechanism. The hot - pressing head covers the outside of the tail of the hose (11).

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