Quarrying box
By designing a detachable and connected tank body and grille ring structure, the problem of time-consuming fixing and replacement of grille apertures in mud and water shield is solved, and efficient operation and applicability of the quarry tank is achieved.
Patent Information
- Application Number
- CN202422581182.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The grating hole diameter of the quarry tank in the existing mud-water shield is fixed, making it difficult to adjust according to actual working conditions, affecting the efficiency of the slurry pump and the overall excavation progress. The grating strips are easily damaged and need to be dismantled and replaced as a whole, which takes a long time and affects the working efficiency.
A quarry is designed, including a removable connected tank body and grille ring. The grille ring is arranged in a misaligned manner with the pressure plate in blocks, allowing flexible adjustment of the grille aperture and replacement of the grille strips. The installation and disassembly of the grille strips are achieved through the removable press plate.
It realizes flexible adjustment of grille aperture and rapid replacement of grille strips, improves work efficiency, reduces maintenance time and enhances applicability.
Smart Images

Figure CN223267480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel excavation construction, in particular to a quarrying box. Background Art
[0002] In a slurry shield, the slurry from the excavation face needs to be drained through pipes. Rocks in the pipes need to be filtered through a quarrying box to prevent them from blocking the slurry pump. Most quarrying boxes used in slurry shields consist of a box / tank + a grille. The grille aperture size is usually set according to the particle size that the slurry pump can pass through. Because the rock content and size of the strata within the same construction section vary, if the grille aperture is still set according to the conditions of large stone size under conditions with low rock content or size, the efficiency of the slurry pump will be affected, thereby slowing down the entire shield tunneling progress. Therefore, the grille aperture size needs to be adjusted according to the actual working conditions. In addition, the grille bars in the middle of the grille are prone to damage after long-term use and need to be replaced from time to time. Existing grilles are generally fixed in the box / tank. To change the grille aperture or replace the grille bars, the quarrying box needs to be disassembled and the operation performed, which is time-consuming and affects work efficiency.
[0003] In summary, there is an urgent need to provide a quarrying box to solve the problems existing in the prior art. Utility Model Content
[0004] The purpose of this utility model is to provide a quarrying box, and the specific technical solution is as follows:
[0005] A quarrying box comprises a first tank body, a second tank body and a grille, wherein the first tank body and the second tank body are connected;
[0006] The grille comprises a grille ring, a pressure plate and a plurality of grille bars, wherein the plurality of grille bars are staggered on the grille ring and fixed by the pressure plate;
[0007] The grille ring is arranged between the first tank body and the second tank body, and the pressure plate is detachably connected to the grille ring.
[0008] Furthermore, the grille ring includes a plurality of grille ring blocks, the pressure plate includes a plurality of pressure plate blocks, and the grille ring blocks and the pressure plate blocks are staggered.
[0009] Furthermore, the grille ring is provided with a plurality of mounting grooves, which are arranged in pairs opposite to each other, and the mounting grooves match the grille bars to achieve the installation of the grille bars and the grille ring.
[0010] Furthermore, the spacing between adjacent mounting grooves is not equal.
[0011] Furthermore, the grille bars include grille bar 1 and grille bar 2, and the grille bar 1 and grille bar 2 are arranged in a horizontal and vertical staggered manner; bosses are provided at both ends of the grille bar 2, and the height of the grille bar 1 is the same as the height of the bosses.
[0012] Furthermore, the grille ring is provided with an annular boss along the circumferential direction, and the annular boss is used to enable the grille ring to be installed at the connection between the tank body 1 and the tank body 2.
[0013] Furthermore, the first end of the tank body one is provided with a slurry inlet, and the first end of the tank body two is provided with a slurry outlet; the second end of the tank body one and the second end of the tank body two are both provided with connecting flanges, and the connection between the two connecting flanges is provided with a groove for accommodating the annular boss.
[0014] Furthermore, a gate is provided on the side wall of the first tank body, and a pressure relief valve is provided on the side wall of the second tank body.
[0015] The application of the technical solution of the utility model has the following beneficial effects:
[0016] (1) The utility model provides a quarrying box, comprising a tank body 1, a tank body 2 and a grille, wherein the tank body 1 and the tank body 2 are connected; the grille comprises a grille ring, a pressure plate and a plurality of grille bars, wherein the plurality of grille bars are staggered on the grille ring and fixed by the pressure plate; the grille ring is arranged between the tank body 1 and the tank body 2, and the pressure plate is detachably connected to the grille ring. The quarrying box provided by the utility model comprises a tank body 1 and a tank body 2, wherein the grille ring is arranged between the tank body 1 and the tank body 2, the pressure plate fixes the plurality of grille bars on the grille ring, and the pressure plate is detachably connected to the grille ring. When the aperture of the grille needs to be adjusted or the grille bars need to be replaced, there is no need to disassemble the quarrying box as a whole. It is only necessary to enter the tank body 1 and remove the pressure plate. The number or installation position of the grille bars can be adjusted according to actual needs to adjust the aperture of the grille or replace damaged grille bars. The operation is convenient, time-saving and efficient.
[0017] (2) In the present invention, the grille ring includes a plurality of grille ring blocks, and the pressure plate includes a plurality of pressure plate blocks, so that the grille can be installed and disassembled without disassembling tank body 1 and tank body 2; the grille ring blocks and the pressure plate blocks are staggered, so that the grille ring blocks and the pressure plate blocks are connected to form a stable whole.
[0018] (3) In the present invention, the spacing between adjacent mounting grooves is unequal, so that the spacing between adjacent grille bars is unequal. The staggered grille bars can form holes of various apertures, expanding the range of aperture size that can be adjusted according to actual usage, thereby improving the applicability of the grille.
[0019] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0021] Figure 1 This is a structural diagram of a quarrying box in an embodiment of the present utility model;
[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the grille;
[0023] Figure 3 It is a front view of the grille;
[0024] Figure 4 yes Figure 3 AA cross-sectional diagram of ;
[0025] Figure 5 yes Figure 3 BB cross-section diagram;
[0026] Figure 6 is a schematic diagram of grille bar one;
[0027] Figure 7 is a schematic diagram of grille bar two;
[0028] Among them, 1. Tank body 1, 11. Slurry inlet, 12. Gate, 2. Tank body 2, 21. Slurry outlet, 22. Pressure relief valve, 3. Grille, 31. Grille ring, 311. Annular boss, 32. Pressure plate, 33. Grille bar, 331. Grille bar 1, 332. Grille bar 2, 333. Boss, 4. Connecting flange. DETAILED DESCRIPTION
[0029] The following describes the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention can be implemented in a variety of different ways as defined and covered.
[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0031] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified with "first," "second," etc., may explicitly or implicitly include one or more of such features. In the description of this utility model, unless otherwise specified, "plurality" means two or more.
[0032] Example
[0033] See also Figure 1 and Figure 2 This embodiment provides a quarrying box, including a tank body 1, a tank body 2 and a grille 3, wherein the tank body 1 and the tank body 2 are connected; the grille 3 includes a grille ring 31, a pressure plate 32 and a plurality of grille bars 33, and the plurality of grille bars 33 are staggered on the grille ring 31 and fixed by the pressure plate 32; the grille ring 31 is arranged between the tank body 1 and the tank body 2, and the pressure plate 32 is detachably connected to the grille ring 31.
[0034] The quarrying box provided in this embodiment includes a tank body 1 and a tank body 2, a grille ring 31 is arranged between the tank body 1 and the tank body 2, and a pressure plate 32 fixes multiple grille bars 33 on the grille ring 31. The pressure plate 32 is detachably connected to the grille ring 31. When it is necessary to adjust the aperture of the grille 3 or replace the grille bars 33, there is no need to disassemble the quarrying box as a whole. It is only necessary to enter the tank body 1 and remove the pressure plate 32. The installation quantity or installation position of the grille bars 33 can be adjusted according to actual needs to achieve the aperture adjustment of the grille 3 or replace the damaged grille bars 33. The operation is convenient, time-saving and efficient.
[0035] In this embodiment, see Figure 1 The first end of the tank body 1 is provided with a slurry inlet 11, and the first end of the tank body 2 is provided with a slurry outlet 21; the second end of the tank body 1 and the second end of the tank body 2 are both provided with a connecting flange 4, and the two connecting flanges 4 are connected by bolts and nuts. The two connecting flanges 4 are connected, and the connection is provided with a groove, see Figure 2 and Figure 5 The grille ring 31 is provided with an annular boss 311 along the circumferential direction. The annular boss 311 matches the groove. The annular boss 311 is snapped into the groove to realize the installation of the grille ring 31.
[0036] The sidewall of the tank body 1 is provided with a gate 12, and the sidewall of the tank body 2 is provided with a pressure relief valve 22. Mud mixed with rocks enters the tank body 1 through the slurry inlet 11. After being blocked by the grille 3, the small rocks and mud enter the tank body 2 and are then discharged through the slurry outlet 21. When a certain amount of large rocks has accumulated in the tank body 1, the valves of the slurry inlet 11 and the slurry outlet 21 are closed, and the pressure relief valve 22 is opened to relieve the pressure in the tank body. After the pressure relief is completed, the gate 12 is opened, and the large rocks in the tank body 1 are removed through the gate 12.
[0037] In this embodiment, see Figure 2 and Figure 3 The grille ring 31 includes multiple grille ring blocks, and the pressure plate 32 includes multiple pressure plate blocks. Preferably, there are four grille ring blocks and four pressure plate blocks, and the grille ring blocks and pressure plate blocks are staggered. By configuring the grille ring 31 and pressure plate 32 as a block structure, the grille 3 can be installed and removed without disassembling tank body 1 and tank body 2 2. When the aperture of the grille 3 needs to be adjusted, the corresponding pressure plate block can be removed without removing the entire pressure plate 32. In addition, if the grille ring 31 or pressure plate 32 becomes damaged and needs to be replaced, only the corresponding block needs to be removed, without disassembling the quarrying box, which is convenient to operate and saves maintenance time.
[0038] In this embodiment, see Figure 2-Figure 5 The grille ring blocks are provided with threaded blind holes, and the pressure plate blocks are provided with countersunk threaded through holes. Bolts are sequentially inserted through the threaded through holes and the threaded blind holes to achieve a fastening connection between the grille ring 31 and the pressure plate 32. The grille ring blocks and the pressure plate blocks are staggered, so that the grille ring blocks and the pressure plate blocks are connected to form a stable whole.
[0039] In this embodiment, see Figure 3 The grille bars 33 include grille bars 1 331 and grille bars 2 332. The grille bars 1 331 and grille bars 2 332 are arranged in a staggered manner. In this embodiment, the grille bars 1 331 are arranged in a longitudinal direction, and the grille bars 2 332 are arranged in a transverse direction. Figure 6 and Figure 7 , bosses 333 are provided at both ends of the second grille bar 332 , and the height of the first grille bar 331 is the same as the height of the bosses 333 ; by providing the bosses 333 , it is convenient for the pressure plate 32 to press the second grille bar 332 .
[0040] In this embodiment, preferably, the grid bars 33 are made of wear-resistant plates to increase their service life.
[0041] In this embodiment, a plurality of mounting grooves are provided on the grille ring 31 . The plurality of mounting grooves are arranged opposite to each other in pairs. The mounting grooves match the grille bars 33 to achieve the installation of the grille bars 33 and the grille ring 31 .
[0042] In this embodiment, preferably, see Figure 3 The spacing between adjacent mounting grooves is not equal, so that the spacing between adjacent grille bars 33 is not equal. The staggered grille bars 33 can form holes with various apertures, expanding the range of aperture size that can be adjusted by the grille 3 according to actual usage, and improving the applicability of the grille 3.
[0043] When installing the grille 3, first clamp the four-part grille ring 31 into the groove formed by the two connecting flanges 4, and then install the grille bar 2 332 and the grille bar 1 331 in the installation groove of the grille ring 31 according to the actual working conditions (in this embodiment, see Figure 2 and Figure 4 After installing the grille bar 2 332 and the grille bar 1 331, the grille bar 1 331, the boss 333 and the grille ring 31 are coplanar with the side close to the pressure plate 32, which is convenient for pressing the pressure plate 32), then cover the pressure plate 32 and tighten the bolts to press the grille bar 33 between the pressure plate 32 and the grille ring 31.
[0044] When the aperture of the grille 3 needs to be changed or the grille bars 33 are damaged and need to be replaced, the valves of the slurry inlet 11 and the slurry outlet 21 of the quarrying box are closed, the pressure relief valve 22 of the quarrying box is opened to release the pressure, and the gate 12 is opened to clean the sand and gravel. At the same time, the staff can enter the quarrying box through the gate, remove the bolts and pressure plates 32 assembled on the grille 3, adjust the installation position or installation quantity of the grille bars 33 on the grille ring 31, or remove the damaged grille bars 33 and install new grille bars 33, then cover the pressure plate 32, tighten the bolts, and the grille aperture size can be adjusted or the grille bars 3 can be repaired and replaced.
[0045] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A quarrying box, characterized in that, It comprises a tank body 1 (1), a tank body 2 (2) and a grille (3), wherein the tank body 1 (1) and the tank body 2 (2) are connected; The grille (3) comprises a grille ring (31), a pressure plate (32) and a plurality of grille bars (33), wherein the plurality of grille bars (33) are staggeredly arranged on the grille ring (31) and fixed by the pressure plate (32); The grille ring (31) is arranged between the first tank body (1) and the second tank body (2), and the pressure plate (32) is detachably connected to the grille ring (31).
2. A quarrying box according to claim 1, characterized in that: The grille ring (31) comprises a plurality of grille ring blocks, the pressure plate (32) comprises a plurality of pressure plate blocks, and the grille ring blocks and the pressure plate blocks are staggered.
3. A quarrying box according to claim 1, characterized in that: The grille ring (31) is provided with a plurality of mounting grooves, which are arranged opposite to each other in pairs. The mounting grooves match the grille bars (33) and are used to achieve the installation of the grille bars (33) and the grille ring (31).
4. A quarrying box according to claim 3, characterized in that: The setting intervals of adjacent installation grooves are not equal.
5. A quarrying box according to claim 1, characterized in that: The grille bar (33) includes a grille bar 1 (331) and a grille bar 2 (332), wherein the grille bar 1 (331) and the grille bar 2 (332) are arranged in a horizontal and vertical staggered manner; bosses (333) are provided at both ends of the grille bar 2 (332), and the height of the grille bar 1 (331) is the same as the height of the bosses (333).
6. A quarrying box according to claim 1, characterized in that: The grille ring (31) is provided with an annular boss (311) along the circumference, and the annular boss (311) is used to enable the grille ring (31) to be installed at the connection between the first tank body (1) and the second tank body (2).
7. A quarrying box according to claim 6, characterized in that: The first end of the tank body 1 (1) is provided with a slurry inlet (11), and the first end of the tank body 2 (2) is provided with a slurry outlet (21); the second end of the tank body 1 (1) and the second end of the tank body 2 (2) are both provided with connecting flanges (4), and the connection between the two connecting flanges (4) is provided with a groove for accommodating an annular boss (311).
8. A quarrying box according to any one of claims 1 to 7, characterized in that: The side wall of the tank body 1 (1) is provided with a gate (12), and the side wall of the tank body 2 (2) is provided with a pressure relief valve (22).