Material receiving device facilitating material receiving of bridge type grab ship unloader
By installing the cutting direction conversion component at the tapered hopper discharge end of the bridge grab unloader, the problem that the tapered hopper discharge speed needs to match the belt conveyor speed is solved, and the efficient work of the unloader and the flexible adaptability of the tapered hopper are achieved.
Patent Information
- Application Number
- CN202421846860.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-01
AI Technical Summary
The position of the conical hopper discharge port of the existing bridge grab unloader is fixed, resulting in the discharge speed matching the speed of the belt conveyor, which affects the working efficiency and adaptability of the unloader.
The discharge direction conversion assembly is installed at the discharge end of the conical hopper, including a buffer assembly and a flow guide assembly. The discharge direction is controlled by the dust-proof driving mechanism to achieve 90° angle adjustment with the belt conveyor, and avoid multiple unloaders working simultaneously.
There is no need to control the discharge speed of the conical hopper, which improves the working efficiency of the unloader and the adaptability of the conical hopper, and avoids the problem of excessive load of the belt conveyor.
Smart Images

Figure CN223267948U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bridge-type grab bucket ship unloaders, and more specifically relates to a material receiving device for facilitating material receiving by a bridge-type grab bucket ship unloader. Background Art
[0002] A bridge-type grab ship unloader is a type of bridge crane that uses a mobile trolley to drive a grab bucket to grab materials from the ship's hold and unload them into an onboard hopper. It is an intermittent (or periodic) bulk material unloading machine and is primarily composed of a metal structure, mechanisms, and an electrical control system. The metal structure primarily includes the main beam, gantry, and tie rods, while the mechanisms primarily include the lifting mechanism / opening and closing mechanism, trolley running mechanism, carriage travel mechanism, and boom pitch mechanism. The bridge-type grab ship unloader can run on rails, with the clearance under the gantry high enough for transport vehicles to pass. After grabbing cargo from the ship, the grab bucket unloads the cargo into a conical hopper, which then delivers it to the belt conveyor on the dock through the hopper outlet and then to the storage yard.
[0003] Most of the existing material receiving devices are of this type of conical hopper. Although it can cooperate with ship unloaders and belt conveyors to unload materials, the discharge port position of the conical hopper is fixed to facilitate accurate delivery of materials onto the belt conveyor. As the number of ship unloaders put into operation increases, the conical hopper needs to control its discharge speed to cooperate with the belt conveyor for transport and unloading, so as to avoid the weight of materials discharged by multiple conical hoppers onto the belt being too high, affecting the normal operation of the belt conveyor. However, controlling the discharge speed of the conical hopper will also directly affect the feeding speed of the grab bucket into the conical hopper.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a material receiving device is provided to facilitate the receiving of materials by a bridge grab ship unloader, in order to achieve a purpose with greater practical value. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a material receiving device for facilitating material receiving by a bridge-type grab ship unloader, so as to solve the above problems.
[0006] The purpose and function of the material receiving device of the utility model, which is convenient for receiving materials by a bridge-type grab ship unloader, are achieved by the following specific technical means:
[0007] A material receiving device for facilitating material receiving by a bridge-type grab ship unloader comprises a conical hopper, a material discharge direction conversion assembly being mounted on the outer wall surface of a discharge end of the conical hopper, two groups of buffer assemblies being symmetrically arranged on the bottom surface of the material discharge direction conversion assembly, a flow guide assembly being mounted between the two groups of buffer assemblies, and a dustproof drive mechanism being mounted on the material discharge direction conversion assembly;
[0008] The material feeding direction conversion component includes a circular block, a conical mounting opening is provided in the middle of the circular block, an annular limiting groove is provided on the top and bottom surfaces of the circular block, a gear ring groove is provided in the middle of the outer wall of the circular block, and a gear ring is fixedly installed in the gear ring groove.
[0009] Furthermore, the blanking direction conversion component also includes an arc-shaped clamping block symmetrically installed on the side wall of the circular block, and an arc-shaped limit block matching the annular limit groove is fixedly installed symmetrically on the rear end of the arc-shaped clamping block.
[0010] Furthermore, each group of the buffer components includes two telescopic rod sleeves fixedly mounted on the bottom surface of the arc-shaped block, a sliding rod is slidably provided in the middle of the telescopic rod sleeve, and a spring is sleeved on the outer wall surface of the sliding rod located in the inner cavity of the telescopic rod sleeve.
[0011] Furthermore, the guide assembly includes a guide trough plate, and mounting blocks are symmetrically fixedly installed in the middle of the left and right side walls of the guide trough plate, and the mounting blocks are fixedly connected to the bottom surface of the lower end of the sliding rod on the same side.
[0012] Furthermore, the bottom surface of the left end of the guide trough plate is higher than the bottom surface of the right end.
[0013] Furthermore, the dustproof drive mechanism includes two arc-shaped dustproof blocks symmetrically installed on the outer wall of the circular block in the front and rear directions. The outer walls at both ends of the arc-shaped dustproof block are respectively fixedly installed on the outer end side walls of the arc-shaped block on the same side, and a gear dust cover is fixedly installed on the outer wall of the front arc-shaped dustproof block, and a gear is rotatably installed in the middle of the gear dust cover.
[0014] Furthermore, a motor is fixedly mounted on the gear dust cover, a rotating end of the motor is fixedly connected to the middle of the top surface of the gear, and the gear is meshed with the ring gear.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The utility model drives the material unloading direction conversion assembly to rotate through the dustproof driving mechanism on the material unloading direction conversion assembly, thereby rotating the buffer assembly installed at the lower end of the material unloading direction conversion assembly and the guide assembly between the two groups of buffer assemblies, thereby making the angle between the guide end of the guide trough plate and the conveying direction of the belt conveyor form 90 degrees. At this time, the material can be transported by a transport vehicle or a new belt conveyor can be set up, avoiding the simultaneous operation of multiple ship unloaders, which would affect the normal operation of the belt conveyor due to the excessive weight of the material on the belt.
[0017] 2. The utility model transports materials in the above-mentioned manner, so there is no need to control the unloading speed of the conical hopper, thereby avoiding affecting the feeding speed of the grab bucket into the conical hopper, thereby improving the working efficiency of the ship unloader and improving the adaptability of the conical hopper. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 It is an exploded schematic diagram of the structure below the conical hopper of the utility model.
[0020] Figure 3 It is a cross-sectional view of the buffer component of the utility model.
[0021] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:
[0022] 1. Conical hopper; 2. Discharge direction conversion assembly; 3. Buffer assembly; 4. Diversion assembly; 5. Dust-proof drive mechanism; 201. Circular block; 202. Conical mounting port; 203. Annular limit groove; 204. Gear ring groove; 205. Gear ring; 206. Arc-shaped clamping block; 207. Arc-shaped limit block; 301. Telescopic rod sleeve; 302. Sliding rod; 303. Spring; 401. Diversion trough plate; 402. Mounting block; 501. Arc-shaped dust-proof clamping block; 502. Gear dust cover; 503. Motor; 504. Gear. DETAILED DESCRIPTION
[0023] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0024] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0025] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0026] Example:
[0027] As attached Figure 1 To the attached Figure 3 The figure shows a material receiving device for facilitating receiving materials for a bridge-type grab ship unloader, comprising a conical hopper 1. A material discharge direction conversion assembly 2 is mounted on the outer wall surface of the discharge end of the conical hopper 1. Two groups of buffer assemblies 3 are symmetrically arranged on the bottom surface of the material discharge direction conversion assembly 2. A flow guide assembly 4 is mounted between the two groups of buffer assemblies 3. A dustproof drive mechanism 5 is also mounted on the material discharge direction conversion assembly 2.
[0028] The blanking direction conversion component 2 includes a circular block 201, a conical mounting opening 202 is provided in the middle of the circular block 201, an annular limiting groove 203 is provided on the top and bottom surfaces of the circular block 201, a gear ring groove 204 is provided in the middle of the outer wall of the circular block 201, and a gear ring 205 is fixedly installed in the gear ring groove 204.
[0029] As attached Figure 1 To the attached Figure 3 As shown, in some embodiments, the blanking direction conversion component 2 also includes an arc-shaped clamping block 206 symmetrically installed on the side wall of the circular block 201, and an arc-shaped limit block 207 matching the annular limit groove 203 is fixedly installed symmetrically on the rear end of the arc-shaped clamping block 206.
[0030] As attached Figure 1 To the attached Figure 3 As shown, in some embodiments, each group of buffer components 3 includes two telescopic rod sleeves 301 fixedly mounted on the bottom surface of the arc-shaped block 206, and a sliding rod 302 is slidably provided in the middle of the telescopic rod sleeve 301. The sliding rod 302 is located on the outer wall surface of the inner cavity of the telescopic rod sleeve 301 and is sleeved with a spring 303.
[0031] As attached Figure 1 To the attached Figure 3 As shown, in some embodiments, the guide assembly 4 includes a guide trough plate 401, and mounting blocks 402 are symmetrically fixedly installed in the middle of the left and right side walls of the guide trough plate 401, and the mounting blocks 402 are fixedly connected to the bottom surface of the lower end of the sliding rod 302 on the same side.
[0032] As attached Figure 1 To the attached Figure 3As shown, in some embodiments, the bottom surface of the left end of the guide channel plate 401 is higher than the bottom surface of the right end.
[0033] As attached Figure 1 To the attached Figure 3 As shown, in some embodiments, the dustproof drive mechanism 5 includes two arc-shaped dustproof blocks 501 symmetrically installed on the outer wall of the circular block 201, and the outer wall surfaces at both ends of the arc-shaped dustproof block 501 are fixedly installed on the outer end side wall surfaces of the arc-shaped block 206 on the same side, and a gear dust cover 502 is fixedly installed on the outer wall surface of the front arc-shaped dustproof block 501, and a gear 504 is rotatably installed in the middle of the gear dust cover 502.
[0034] As attached Figure 1 To the attached Figure 3 As shown, in some embodiments, a motor 503 is fixedly mounted on the gear dust cover 502 , a rotating end of the motor 503 is fixedly connected to the middle of the top surface of the gear 504 , and the gear 504 is meshed with the ring gear 205 .
[0035] The specific use and function of this embodiment are as follows: the annular limiting groove 203 installed on the gear dust cover 502 rotates to drive the gear 504 to rotate. Since the gear 504 is meshed with the ring gear 205, the gear 504 rotates and revolves around the center of the ring gear 205, thereby causing the arc dustproof block 501 and the arc block 206 to rotate on the outer wall surface of the circular block 201, and then the buffer assembly 3 installed at the lower end of the two arc blocks 206 and the guide assembly 4 between the two groups of buffer assemblies 3 rotate, and the arc block 20 After rotating 90 degrees, the motor 503 stops rotating, thereby making the angle between the guide end of the guide trough plate 401 and the conveying direction of the belt conveyor 90 degrees. At this time, the material can be transported by a transport vehicle or a new belt conveyor can be set up, thereby avoiding the simultaneous operation of multiple ship unloaders and the excessive weight of the material on the belt affecting the normal operation of the belt conveyor. At the same time, there is no need to control the unloading speed of the conical hopper 1, thereby avoiding affecting the feeding speed of the grab bucket into the conical hopper 1, thereby improving the working efficiency of the ship unloader and improving the adaptability of the conical hopper 1.
[0036] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A material receiving device for a bridge-type grab ship unloader, comprising a conical hopper (1), characterized in that: A discharge direction conversion assembly (2) is installed on the outer wall surface of the discharge end of the conical hopper (1); two groups of buffer assemblies (3) are symmetrically provided on the bottom surface of the discharge direction conversion assembly (2); a flow guide assembly (4) is installed between the two groups of buffer assemblies (3); and a dustproof drive mechanism (5) is also installed on the discharge direction conversion assembly (2); The material feeding direction conversion component (2) comprises a circular block (201), a conical mounting opening (202) is provided in the middle of the circular block (201), an annular limiting groove (203) is provided on the top and bottom surfaces of the circular block (201), a gear ring groove (204) is provided in the middle of the outer wall of the circular block (201), and a gear ring (205) is fixedly installed in the gear ring groove (204).
2. A material receiving device for facilitating material receiving for a bridge-type grab ship unloader as claimed in claim 1, characterized in that: The blanking direction conversion assembly (2) further comprises an arc-shaped clamping block (206) symmetrically mounted on the side wall of the circular block (201), and an arc-shaped limiting block (207) matching the annular limiting groove (203) is fixedly mounted symmetrically on the rear end of the arc-shaped clamping block (206).
3. A material receiving device for facilitating material receiving for a bridge-type grab ship unloader as claimed in claim 2, characterized in that: Each group of the buffer components (3) comprises two telescopic rod sleeves (301) fixedly mounted on the bottom surface of the arc-shaped block (206); a sliding rod (302) is slidably provided in the middle of the telescopic rod sleeve (301); and a spring (303) is sleeved on the outer wall surface of the sliding rod (302) located in the inner cavity of the telescopic rod sleeve (301).
4. A material receiving device for facilitating material receiving for a bridge-type grab ship unloader as claimed in claim 3, characterized in that: The guide assembly (4) comprises a guide trough plate (401), and mounting blocks (402) are symmetrically fixedly mounted in the middle of the left and right side walls of the guide trough plate (401), and the mounting blocks (402) are fixedly connected to the bottom surface of the lower end of the sliding rod (302) on the same side.
5. The material receiving device for facilitating material receiving for a bridge-type grab ship unloader according to claim 4, characterized in that: The bottom surface of the left end of the guide trough plate (401) is higher than the bottom surface of the right end.
6. A material receiving device for facilitating material receiving for a bridge-type grab ship unloader as claimed in claim 5, characterized in that: The dustproof drive mechanism (5) comprises two arc-shaped dustproof clamping blocks (501) symmetrically mounted on the outer wall surface of the circular block (201) in a front-to-back manner, the outer wall surfaces at both ends of the arc-shaped dustproof clamping blocks (501) being fixedly mounted on the outer end side wall surfaces of the arc-shaped clamping blocks (206) on the same side, and a gear dustproof cover (502) being fixedly mounted on the outer wall surface of the front arc-shaped dustproof clamping block (501), and a gear (504) being rotatably mounted in the middle of the gear dustproof cover (502).
7. A material receiving device for facilitating material receiving for a bridge-type grab ship unloader as claimed in claim 6, characterized in that: A motor (503) is fixedly mounted on the gear dust cover (502), a rotating end of the motor (503) is fixedly connected to the middle of the top surface of the gear (504), and the gear (504) is meshed with the gear ring (205).